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HomeMy WebLinkAbout9802 STOCKDALE HWY (2)HOODS ALARMS SPRNKLER SYSTEMS AST MST Permit No. Permit No. Permit No. Permit No. Permit No. Permit No. File Number: ,2 Address: 97-C Z Sc c . !-%Jy Bakersfield, CA 933 If Date Received: Business Name: AgkfjA V,c..e.. & e A.3 c6SCc5roy SYSTEM: BUILDING SQUARE FEET: NSPEC11° H LOG New Mod. Commercial Hood System Fire Alarm System Fire Sprinkler System Aboveground Storage Tank Underground Storage Tank minor modification Underground Storage Tank removal Underground Storage Tarok Building Sq. Feet: Calculation Bldg. Sq. Ft: _may ILY Other: fie" ) • inJC7-A— 4 ( Comments: 17 2. 3. 4. Date Time Signature Signature BILLING & PERMIT STATEMENT PERMIT # BAKERSFIELD FIRE DEPARTMENT Prevention Services 1501 Truxtun Avenue, 1st Floor Bakersfield, CA 93301 PhnnP 661 -'i7E, -3979 . Pay- SITE F,F,1 -R57 -7171 Aii r permits must be reviewed, stamped, and approved PREOR TO BEGRNMING WORK. PERMIT TYPE FEE CALCULATION TOTAL Alarm - New & Modification (minimum charge) $280 INFORMATION LOCATION OF PROJECT I PROPERTY OWNER O STARTING DATE COMPLETION DATE NAME 7I PROJECT NAME ADVAtJ N D SLU \/ T Q ADDfjEo DA L CC11JJ G lol PHONE 1 # - IWWWDJECTADDRES o kc la l e s (o ij Cm U IC RS IE STATE ( ZIP DE 3311 CONTRACTOR INFORMATION CONTRACTOR NAME CA LICENSE # TYPE OF LICENSE EXPIRATION D TE PHONE # meY D iP 2bl p -3000 CONTRACTOR COMPANY N E e>( ( FAX # oCG(j jjre) w v yl c_ . 96 (inspection only) ADDRESS I /V A. C D'I Cm 5 11' 1(L ` r 1 21-. x, `8 j8 DEZIP 3/66 Aii r permits must be reviewed, stamped, and approved PREOR TO BEGRNMING WORK. PERMIT TYPE FEE CALCULATION TOTAL Alarm - New & Modification (minimum charge) $280 ONLY p Over 10,000 sq ft 0 .028 x sq ft Sprinkler - New & Modification (minimum charge) 280 Over 10,000 sq ft 0 .028 x sq ft Minor Sprinkler Modification (<10 heads) 96 (inspection only) 84 Commercial Hood (New & Modification) 470 Additional hood 58 Spray Booth (New & Modification) 470 98 boveground Storage Tank (1 inspection per installation) AST 180 /tank /7 6 Q 82 Additional Tank ATI 96 /tank 82 Aboveground Storage Tank (Removal, Mod,or Inspect'n) ATR 109 /tank 82 Underground Storage Tank (Installation /Inspection) NI 878 /tank 82 Underground Storage Tank (Modification) MOD 878 /site 82 Underground Storage Tank (Minor Modification) MTM 167 /site 82 Underground Storage Tank (Removal) TR 573 /tank 84 Mandated Leak Detection (test) /Fuel Mont Cert/SB989 NOTE: $96 /hr for each type of test/per site even if scheduled at the same time TT 96 /hr (2 hrs minimum) =$192 82 p Oil well (Installation, Inspection, or re- inspection) X 96 /hr 82 Tent # 96 /tent 84 After -hours inspection fee 121 /hr (2 hrs minimum) =$242 Pyrotechnic (1 permit per event, plus an inspection fee of 96 /hr during business hours) PY NOTE: After hours Pyrotechnic event inspection is @ $121 /hr 96 /hr + (5 hrs min standby fee /insp) =$576 5 hrs min standby fee ins = 605 84 Re- inspection /Follow -up Inspection 96 /hr 84 Portable LPG (Propane): # of Cages? 96 /hr 84 Explosive Storage 266 84 Copying & File Research (File Research fee $50 /hr) 0.25 /page 84 Miscellaneous 84 I c. .., %Perifie! I Tc6r,:!PT PM rR ""pt Rez. Lie lots; wiew gram 11 Tm, 1 1:!\-14 i"LA LI VAY MINIMUM- M 7r, r 4M ' Am VF VA'a KIT, 7A id 11 Gv Standby Power System PROJECT: AGMA Endoscopy Center Cummins West Inc. 6100053 Submittal Emergency Generator Transfer Switches Submitted to: Submitted by: Blumer Construction. Cummins West Inc. 7440 -A Meany Ave. 4601 East Brundage Lane Bakersfield, CA 93308 Bakersfield, Ca 933D7 661)588 -3000 661)325 -9 m April 28, 2010 1 of 85 ener tiO11 C1ur energy working for your" Bill of Material Cummins West Inc 4601 East Brundage Lane Bakersfield CA 93307 United States Direct: (661)325 -9404 April 28, 2010 Project Name: AGMA Endoscopy Center Submittal: 6100053 USD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 of 85 Diesel Genset: 60Hz -125kW US USA, Stationary 125DSGAB Genset- Diesel,60Hz,125kW A331 -2 Duty Rating- Standby Power L090 -2 Listing -UL 2200 L119 -2 Certification -EPA Tier 3 per 40 CFR 89 F182 -2 Enclosure - Steel, Weather Protective with Exhaust System R002 -2 Voltage- 277/480,3 Phase,Wye,4 Wire B414 -2 Alternator-60 Hz, 12 Lead, Upper Broad Range, 125C H702 -2 GENSET CONTROL - POWERCOMMAND 2.2 B240 -2 Exciter /Regulator- Torque Match A366 -2 Engine Governor - Electronic, Isochronous Only H536 -2 Display Language - English H609 -2 Control Mounting -Left Facing H606 -2 Meters -AC Output, Analog K631 -2 Reiays - Genset Status, User Configured KA08 -2 Alarm - Audible, Engine Shutdown KP79 -2 Circuit Breaker Or Entrance Box -Left Side Only KT75 -2 CircuitBreaker- 200A , Left, 3P,600 /525V,TM,80 %,UL/IEC L163 -2 Listing, ULC- S601 -07 F206 -2 Wind Rating -150 MPH, Steel Housing C259 -2 Fuel Tank -Dual Wall Subset, 24 Hour Capacity C127 -2 Separator- Fuel/Water H574 -2 Waming -Fuel in Rupture Basin H645 -2 Warning -Low Fuel Level A422 -2 Engine Starter - 12 VDC Motor A333 -2 Battery Charging Alternator - Normal Output E125 -2 Engine Cooling -High Ambient Air Temperature USD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 of 85 H389 -2 Shutdown -Low Coolant Level 1 E089 -2 Extension - Engine Coolant Drain 1 H036 -2 Coolant Heater -120 Volt Ac, Single Phase 1 D036 -2 Engine Air Cleaner -Heavy Duty 1 L026 -2 Test Record - Certified 1 L028 -2 Genset warranty- Base 1 A322 -2 Packing -Skid, Poly Bag 1 F065 -2 Rack -Battery 1 H268 -2 Extension -Oil Drain 1 0300 - 5929 -02 Remote Annunciator Panel- (RS485) 1 0541 -1466 5 Gallon Round Spill Box Kit 1 Field Labor Start-up and test 1 Training Operator training 1 Group 4 -D Lead Acid Battery 1 Seismic Anchor Bolt Calculations 1 Racor Crankcase emission kit 1 12VDC, 3.5 A Sens Battery Charger 1 Bypass Transfer Switch -Power Command: 300A BTPC300 Transfer Switch- Bypass,PowerCommand,300Amp 1 A078 -7 Transfer Mode - Delayed Transition 1 A029 -7 Poles -4 1 A035 -7 Application -Utility To Genset 1 A046 -7 Listing -UL 1008 /CSA Certification 1 A080 -7 Certification- Seismic ATS 1 A044 -7 Frequency -60 Hertz 1 A042 -7 System -3 Phase,3 Wire Or 4 Wire 1 R026 -7 Voltage -480 Vac 1 8002 -7 Cabinet -Type 3R 1 CO24 -7 Control- Transfer Switch, Level 2 1 M017 -7 Switch Key, Front Panel Security 1 M018 -7 Display - Digital 1 G002 -7 Transfer Switch Warranty-1 Yr Basic 1 A050 -7 Packing - Wooden Crate 1 Bypass Transfer Switch -Power Command: 150A BTPC150 Transfer Switch- Bypass,PowerCommand,150Amp 2 A078 -7 Transfer Mode - Delayed Transition 2 A029 -7 Poles -4 2 A035 -7 Application -Utility To Genset 2 A046 -7 Listing -UL 1008 /CSA Certification 2 A080 -7 Certification- Seismic ATS 2 A044 -7 Frequency -60 Hertz 2 A042 -7 System -3 Phase,3 Wire Or 4 Wire 2 3 of 85 R026 -7 Voltage -480 Vac 8002 -7 Cabinet -Type 3R CO24 -7 Control- Transfer Switch, Level 2 M017 -7 Switch Key, Front Panel Security MO 18-7 Display - Digital G002 -7 Transfer Switch Warranty-1 Yr Basic A050 -7 Packing - Wooden Crate Thank you for this opportunity to submit Cummins Power Generation products. Please call if we may answer any questions, or be of further service. By Jeff Thompson - Sales Engineer Direct Phone: (661)3264002 Fax Number: (661)861 -8719 2 4 of 85 JOB NAME: AGMA Endoscopy Center CUSTOMER: Blumer Construction CWI REFERENCE: 6100053 INDEX FOR THE SUBMITTAL SECTION I Warranty Bulletin A028U70 -1 Prototype Test Certification pts -285a Start up and Test CWI Generator Set Specification S-1 544g Generator Set Data D -3350c Generator Set Control PCC 2.2 S-1 568b Alternator Data Sheet ADS -208D Sound Data Sheet msp -1056b Enclosures and Tanks S -1012y OSHPD Approval Generator OSP- 0028 -10 OSHPD Approval Transfer Switch OSP- 0029 -10 Seismic Certificate of Compliance 0998 -0090 Remote Annunciator S -1472e Circuit Breaker Data Sheet Square D Starting Batteries AC -1501 Bypass Transfer Switch BTPC150 S -1271t Bypass Transfer Switch BTPC300 S -1271t Battery Charger Sens Crankcase Filtration System Racor Start-up and Test Report CWI SECTION II Generator Set Outline Drawings A029W251 Fuel Tank Outline A029W251 Weather Protective Enclosure Outline A029W251 Outline Circuit Breaker 500 -4668 Generator Set Option 500 -4662 Fuel Spill Bucket 541 -1466 WD— Genset 630 -3629 WD—Gen Set Reconnect 630 -3622 Bypass Transfer Switch Outline Drawing 150A 310 -0651 Bypass Transfer Switch Outline Drawing 300A 500 -4726 WD- Bypass Transfer Switch 150A and 300A 626 -2334 WD- Control 630 -3440 WD- Interconnection SK PCCNET 001 Generator Seismic Requirements A029J530 5 of 85 Warranty Statement Global Commercial Warranty Statement Commercial Generating Set Transfer Switch Switch Gear English Effective Date: 01- March -2009 A02BU870 (Issue 1) 6 of 85 Limited Warranty Commercial Generating Set This limited warranty applies to all Cummins Power Generation® branded commercial generating sets and associated accessories (hereinafter referred to as "Product "). This warranty covers any failures of the Product, under normal use and service, which result from a defect in material or factory workmanship. Warranty Period: The warranty start date' is the date of initial start up, first rental, demonstration or 18 months after factory ship date, whichever is sooner. See table for details. Continuous Power (COP) is defined as being the maximum power which the generating set is capable of delivering continuously whilst supplying a constant electrical load when operated for an unlimited number of hours per year. No overload capability is available for this rating. Prime Power (PRP) is defined as being the maximum power which a generating set is capable of delivering continuously whilst supplying a variable electrical load when operated for an unlimited number of hours per year. The permissible average power output over 24 hours of operation shall not exceed 70% of the PRP. For applications requiring permissible average output higher than stated, a COP rating should be used. Limited -Time Running Power (LTP) is defined as the maximum power available, under the agreed operating conditions, for which the generating set is capable of delivering for up to 500 hours of operation per year. Emergency Standby Power (ESP) is defined as the maximum power available during a variable electrical power sequence, under the stated operating conditions, for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200 hours of operation per year. The permissible average power output over 24 hours of operation shall not exceed 70% of the ESP. Effective Date: 01- March -2009 Base Warranty Coverage Duration Whichever occurs first Rating Months Max. Hours COP 12 Unlimited PRP 12 Unlimited LTP 12 500 hrs ESP 24 400 hrs t Warranty start date for designated rental and oil and gas model Products is determined to be date of receipt of Product by the and customer. Cummins Power Generation® Responsibilities: In the event of a failure of the Product during the warranty period due to defects in material or workmanship, Cummins Power Generation® will only be responsible for the following costs: All parts and labor required to repair the Product. Reasonable travel expenses to and from the Product site location. Maintenance items that are contaminated or damaged by a warrantable failure. Owner Responsibilities: The owner will be responsible for the following: Notifying Cummins Power Generation® distributor or dealer within 30 days of the discovery of failure. Installing, operating, commissioning and maintaining the Product in accordance with Cummins Power GenerationO's published policies and guidelines. Providing evidence for date of commissioning. Providing sufficient access to and reasonable ability to remove the Product from the installation in the event of a warrantable failure. In addition, the owner will be responsible for: Incremental costs and expenses associated with Product removal and reinstallation resulting from non - standard installations. Costs associated with rental of generating sets used to replace the Product being repaired. A028U870 7 of 85 Costs associated with labor overtime and premium shipping requested by the owner. All downtime expenses, fines, all applicable taxes, and other losses resulting from a warrantable failure. Limitations: This limited warranty does not cover Product failures resulting from: Inappropriate use relative to designated power rating. Inappropriate use relative to application guidelines. Normal wear and tear. Improper and /or unauthorized installation. Negligence, accidents or misuse. Lack of maintenance or unauthorized repair. Noncompliance with any Cummins Power Generation@ published guideline or policy. Use of improper or contaminated fuels, coolants or lubricants. Improper storage before and after commissioning. Owner's delay in making Product available after notification of potential Product problem. Use of steel enclosures within 60 miles of the coast of salt water when aluminum or an alternate non - corrosive material enclosure option is available. Replacement parts and accessories not authorized by Cummins Power Generation@. Use of Battle Short Mode. Owner or operator abuse or neglect such as: operation without adequate coolant or lubricants; overfueling; overspeeding; lack of maintenance to lubricating, cooling or air intake systems; late servicing and maintenance; improper storage, starting, warm -up, run -in or shutdown practices, or for progressive damage resulting from a defective shutdown or warning device. Damage to parts, fixtures, housings, attachments and accessory items that are not part of the generating set. This limited warranty does not cover costs resulting from: Difficulty in gaining access to the Product. Repair of cosmetic damage to enclosures. Please contact your local Cummins Power Generation@ Distributor for clarification concerning these limitations. Effective Date: 01- March -2009 CUMMINS POWER GENERATION@ RIGHT TO FAILED COMPONENTS: Failed components claimed under warranty remain the property of Cummins Power Generation& Cummins Power Generation@ has the right to reclaim any failed component that has been replaced under warranty. Extended Warranty: Cummins Power Generation@ offers several levels of Extended Warranty Coverage. Please contact your local Cummins Power Generation @ Distributor for details. www.cumminspower.com THE WARRANTIES SET FORTH HEREIN ARE THE SOLE WARRANTIES MADE BY CUMMINS POWER GENERATION ® IN REGARD TO THE PRODUCT. CUMMINS POWER GENERATION® MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT IS CUMMINS POWER GENERATION@ LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. This limited warranty shall be enforced to the maximum extent permitted by applicable law. This limited warranty gives the owner specific rights that may vary from state to state or from jurisdiction to jurisdiction. Product Model Number: Product Serial Number: Date in Service: A028U870 8 of 85 cam`° G t- n. -• r ;.i t i c r PROTOTYPE TEST SUPPORT (PTS) 60 HZ TEST SUMMARY GENERATOR SET MODELS REPRESENTATIVE PROTOTYPE 100 DSGAA C1.25 DSGAR.> Model: 150 DSGAC 150 DSGAC Alternator: UC27H Engine: QSB7 -G3 NR3 The following summarizes prototype testing conducted on the designated representative prototype of the specified models. This testing is conducted to verify the complete generator set electrical and mechanical design integrity. Prototype testing is conducted only on generator sets not sold as new equipment. Maximum Surge Power: 172 kW Steady State Performance: The generator set was evaluated to determine the stated The generator set was tested to verify steady state maximum surge power. operating performance was within the specified maximum limits. Voltage Regulation: ±0.5% Random Voltage Variation: ±0.5% Frequency Regulation: Isochronous Random Frequency Variation: ±0.25% Transient Performance: Torsional Analysis and Testing: The generator set was tested with the alternator listed to The generator set was tested to verify that the design is verify single step loading capability as required by NFPA not subjected to harmful torsional stresses. A spectrum 110. Voltage and frequency response on load addition or analysis of the transducer output was conducted over the rejection were evaluated. The following results were speed range of 1350 to 1950 RPM. recorded: Cooling System: 50 °C Ambient Full Load Acceptance: 0.50 in. H2O restriction Voltage Dip: 18.0 % The cooling system was tested to determine ambient Recovery Time: 2.3 Second temperature and static restriction capabilities. The test Frequency Dip: 8.2 % was performed at full rated load in elevated ambient Recovery Time: 2.4 Second temperature under stated static restriction conditions. Full Load Resection: Voltage Rise: 16.3 % Durability: Recovery Time: 2.3 Second Frequency Rise: 4.1 % The generator set was subjected to a minimum 250 Recovery Time: 1.9 Second hour endurance test operating at variable load up to the standby rating based upon MIL - STD -705 to verify Harmonic Analysis: structural soundness and durability of the design. per MIL - STD -705B, Method 601.4) Line to Line Line to Neutral Electrical and Mechanical Strength: Harmonic No Load Full Load No Load Full Load The generator set was tested to several single phase and three phase faults to verify that the generator can safely 3 0.0 0.2 0.0 0.2 withstand the forces associated with short circuit 5 1.0 0.8 1.0 0.8 conditions. The generator set was capable of producing 7 0.6 1.9 0.6 1.8 full rated output at the conclusion of the testing. 9 0.1 0.0 0.1 0.0 11 0.3 0.6 0.3 0.6 13 0.2 0.5 0.2 0.5 15 0.0 0.0 0.0 0.0 Cummins Power Generation Specification May Change Without Notice pts -285a 9 of 85 START- UP AND TESTING On completion of installation by others, Cummins West, Inc. service personnel will perform a standard installation inspection to include the following: Check all contractor termination's on generator set and transfer switch Check all mounting hardware and anchors associated with the generator set and transfer switch Check phase rotation (three phase motor loads) Inspect soundness of all parts, proper installation, correct settings, proper alignments, make any necessary adjustment for proper operation Test safety devices Cummins West, Inc. service personnel will then fill the engine generator with oil and antifreeze and install the batteries as recommended by the manufacturer. After initial start-up, Cummins West, Inc. service personnel will perform the following connected load tests: Operate for 2 hours @ 100% 1.0 P.F load concurrently with inspection and training Resistive load bank provided Building load test following load bank test All pertinent data will be recorded, i.e., voltage, frequency, kilowatts, load current, oil pressure, water temperature and ambient temperature. Recordings will be made every fifteen minutes the duration of the field tests. Cummins West, Inc. service personnel will demonstrate all alarms and safety shutdowns. Battery charger and jacket water heaters will be demonstrated at this time. No fuel is provided for testing. Two copies of test reports will be forwarded within ten (10) days. Testing during normal hours of operation 8am —4pm M -F. Other times available upon request as quoted by the service department. TRAINING Cummins West, Inc. certified technician will instruct the operating and maintenance personnel in procedures for starting, testing and operating of the standby diesel driven generator set, automatic transfer switch and accessories concurrently with load testing of system. 10 of 85 Diesel generator set QSB7 series engine EPA emissions Description Cummins Power Generation commercial generator sets are fully integrated power generation systems providing optimum performance, reliability and versatility for stationary standby and prime power applications. Engine certified to U.S. EPA Nonroad Source U.S. EPA Emissions Standards, 40 CFR 89, Tier 3. Features Cummins' heavy -duty engine - Rugged 4- cycle, industrial diesel delivers reliable power, low emissions and fast response to load changes. Alternator - Several alternator sizes offer selectable motor starting capability with low reactance 2/3 pitch windings, low waveform distortion with non - linear loads and fault clearing short- circuit capability. Control system - The PowerCommand ®1.1 electronic control is standard equipment and provides total genset system integration including automatic remote starting /stopping, precise frequency and voltage regulation, alarm and status message display, output metering, auto - shutdown at fault detection and NFPA 110 Level 1 compliance. The optional PowerCommand 2.2 control is UL 508 Listed and provides AmpSentry`- protection. Cooling system - Standard integral set - mounted radiator system, designed and tested for rated ambient temperatures, simplifies facility design requirements for rejected heat. Enclosures - Optional weather protective and sound attenuated enclosures are available. NFPA - The genset accepts full rated load in a single step in accordance with NFPA 110 for Level 1 systems. Warranty and service - Backed by a comprehensive warranty and worldwide distributor network. This generator set is designed in facilities me rating certified to ISO 9001 and manufactured in Data sheets facilities certified to ISO 9001 or ISO 9002. 60 Hz The Prototype Test Support (PTS) program 60 verifies the performance integrity of the 60 Hz generator set design. Cummins Power 60 Hz Generation products bearing the PTS symbol DSOAA meet the prototype test requirements of NFPA f ; ,° 110 for Level 1 systems. All low voltage models are GSA certified toCH ® product class 4215 -01. The generator set is available Listed to U MOCM ' , UL2200, Stationary Engine Generator s Assemblies. Engine certified to U.S. EPA Nonroad Source U.S. EPA Emissions Standards, 40 CFR 89, Tier 3. Features Cummins' heavy -duty engine - Rugged 4- cycle, industrial diesel delivers reliable power, low emissions and fast response to load changes. Alternator - Several alternator sizes offer selectable motor starting capability with low reactance 2/3 pitch windings, low waveform distortion with non - linear loads and fault clearing short- circuit capability. Control system - The PowerCommand ®1.1 electronic control is standard equipment and provides total genset system integration including automatic remote starting /stopping, precise frequency and voltage regulation, alarm and status message display, output metering, auto - shutdown at fault detection and NFPA 110 Level 1 compliance. The optional PowerCommand 2.2 control is UL 508 Listed and provides AmpSentry`- protection. Cooling system - Standard integral set - mounted radiator system, designed and tested for rated ambient temperatures, simplifies facility design requirements for rejected heat. Enclosures - Optional weather protective and sound attenuated enclosures are available. NFPA - The genset accepts full rated load in a single step in accordance with NFPA 110 for Level 1 systems. Warranty and service - Backed by a comprehensive warranty and worldwide distributor network. 02008 1 Cummins Power Generation Inc. I All rights reserved I Specifications subject to change without notice I Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower and "Our energy working for you." are trademarks of Cummins Power Generation. Other company, product or service names may be trademarks or service marks of others. S -15449 (9/08) 11 of 85 Standby ratio me rating Continuous rating Data sheets Model 60 Hz 80 Hz 60 80 Hz 60 Hz 80 Hz 60 Hz 80 Hz DSOAA 100 1251 f ; ,° 90 113 D -3349 DSGAB 125(156) MOCM ' , 113 141 W 5,"br`"Mk+ c %u riX J,"Nci , R D-3350 t DSGAC 150 188 ) 5 169 r! l ? rf D -3351 02008 1 Cummins Power Generation Inc. I All rights reserved I Specifications subject to change without notice I Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower and "Our energy working for you." are trademarks of Cummins Power Generation. Other company, product or service names may be trademarks or service marks of others. S -15449 (9/08) 11 of 85 Generator set specifications Governor regulation class ISO 8528 Part 1 Class G3 Voltage regulation, no load to full load t 1 % Random voltage variation t 0.5% Frequency regulation Isochronous Random frequency variation t 0.25% Radio frequency emissions compliance Meets requirements of most industrial and commercial applications. Engine specifications Bore 107 mm (4.21 in) Stroke 124.0 mm (4.88 in) Displacement 6.69 L (408 in) Configuration Cast iron, in -line, 6 cylinder Battery capacity 1100 amps minimum at ambient temperature of -18 °C to 0 °C 0 °F to 32° Battery charging alternator 100 amps Starting voltage 12 volt, negative ground Fuel system Direct injection: number 2 diesel fuel, fuel filter, automatic electric fuel shutoff Fuel filter Single element, 10 micron filtration, spin -on fuel filter with water separator Air cleaner type Dry replaceable element Lube oil filter type(s) Spin -on, full flow Standard cooling system High ambient radiator Alternator specifications Design Brushless, 4 pole, drip proof revolving field Stator 2/3 pitch Rotor Single bearing, flexible discs Insulation system Class H Standard temperature rise 150 °C standby at 40 °C ambient Exciter type Torque match (shunt) standard, PMG optional Phase rotation A (U), B (V), C (W) Altemator cooling Direct drive centrifugal blower fan AC waveform total harmonic distortion 5% no load to full linear load, < 3% for any single harmonic Telephone influence factor (fIF) 50 per NEMA MG1 -22.43 Telephone harmonic factor (THF) 3 Available voltages BO Hz Three 110/190 110/220 115/200 line- neutraVline -line 115/230 Delta • 127/220 • 240/416 120/208 • 139/240 • 25519 -4Q 120/240 Delta • 220/380 277/480 Note: Consult factory for other voltages. Generator set options and accessories 60 Ha Single phase line- neutralAine -line 110/220 • 115/230 • 120/240 Engine Alternator Exhaust system 120 V 150 W lube oil heater 105 °C rise Heavy duty exhaust elbow Be 120/240 V 1500 W coolant Wel25 °C rise Slip on exhaust connection heater 120 V 100 W anti - condensation Generator set Fuel System heater Iii Battery 24 hour sub -base tank (dual PMG excitation Battery chargerryg wall) Single phase fe Enclosure: aluminum, steel, weather protective or sound attenuated t Main line circuit breaker Note: Some options may not be available on all models - consult factory for availability. Our energy working for you.TM www.cumminsoower.com PowerCommand Network Communications Module NCM) le Remote annunciator panel le Spring isolators fyeUL 2200 Listed 2 year prime power warranty 2 year standby power warranty 5 year basic power warranty 02008 1 Cummins Power Generation Inc. I All rights reserved I Specifications suNact to change without notice I Cummins Power Generation Powep and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower and "Our energy working for you." are trademarks of Genelra OonCumminsPowerGeneration. Other company, product or s@Mce names may be trademarks or service marks ofothers. S -1544g (9/08) VMS 12 of 85 Ratings definitions Emergency standby power (ESP): Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514. Llm Ing poFTime Running Applicable for supplying pow electrical load for limited hours. Limite Pow ) is in accordance with ISO 8528. wer (PRP): Applicable fors ower to varying electrical load for unlimited hours. Prime P) is in accordance with ISO 8528. Ten percent overload ca available in accordance with ISO 3046, AS 2789, 6271 and BS 5514. continuous) power (COP): Applicable for supp continuously to a constant electrical load for unlimite tinuous Power (COP) in accordance with ISO 8528, ISO 3 2789, DIN 6271 and BS 5514. O'Cl r I'Ir:: , This outline drawing is for reference only. See respective model data sheet for specific model outline drawing number. Do not use for Installation des /ten Model Dim "A" mm In. Dim "B" mm In. Dim "C" mm in. Set Weight* dry k Ibs) Set Weight* wet kg Ube) DSGAA 2656 (104.6) 1100 (43.3) 1549 (61) 1180 (2602) DSGAB 2656 (104.6) 1100 (43.3) 1549 (61) 1225 (2700) DSGAC 2656 (104.6) 1100 (43.3) 1549 (61) 44"g X;nt 1263 (2784) Note: Weights represent a set with standard features. See outline drawings for weights of other configurations. Cummins Power Generation 1400 73' Avenue N.E. Minneapolis, MN 55432 USA Telephone: 763 574 5000 Fax: 763 574 5298 Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is open. Our energy working for you.TM www.cumminsoower.com W008 I Cummins Power Generation Inc. I All rights reserved I specifications subject to change without notice I Cummins Power Genereflon powel? and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower and "Our energy working for you.' are trademarks of GeneirationCumminsPowerGeneration. Othercompany, productor service names may be trademarks or service marks of others. s -15448 (9/08) ca 13 of 85 Exhaust emission compliance sheet EPA-1118 Sound performance data sheet: MSP-1056 Cooling performance data sheet MCP-171 Prototype test summary data sheet PTS-285 Standard set-mounted radiator cooling outline: 600-4659 Optional set-mounted radiator cooling outline: 111V Optional heat exchanger cooling outline: Aspiration Optional remote radiator cooling outline: A J - NO *-'.0 A Fuel consumption Standby a Continuous W (M) MAK M (M) Ratings 125 156 113(1 1) MlipR 71 Load 11/4 1/2 3/4 Full 1/4 1/2 41,211 WMA, MVI114411 Full Full US gph 3.38 5.77 7.89 10.00I 3.10 5.21 7.32 A. 1515 I I' m, L/hr 12.8 21.9 29.9 37.9 11.7 19.7 27.7 34 s Engine Standby rating Prim ratio ; Continuous rating Engine manufacturer Cummins 4K'y Engine model QSB7-G3 NR3 127(5) Configuration Cast Iron, In-line, 6 cylinder 152(6) Aspiration Turbocharged and air-to-air aftercooled Gross engine power output, kWm (bhp) 186(250) BMEP at set rated load, kPa (psi) 1435 208 1 1301 (189) Bore, mm on) 107(4.21) Stroke, mm on) 124(4.88) A Rated speed, rpm 1800 0 Piston speeci, m/s (ft/rriln) 7.4(1464) 41,211 WMA, MVI114411 Compression ratio 17.3:1 Lube oil capacity, L (qt) 17.5(18.5) Overspeed limit, rpm 2100 a f Regenerative power, kW 20.4 R, Fuel flow Maximum fuel flow, Uhr (US gph) 106(28) Maximum fuel flow with C174, Uhr (US gph) hg g Maximum fuel Inlet restriction with clean filter, mm Hg (in Hg) 127(5) Maximum return restriction, mm Hg On Hg) 152(6) 02008 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. Our energy working for you." is a trademarkof Cummins Power Generation. Specifications are subject to changewithmit notice. D-3350c (10/08) 14 of 85 Exhaust C, Standby 0 31 Continuous Air R.&W"EJUS WAW rating rating 466 871 rating Combustion air, m' /min (scfm) Maximum back pressure. kPa (In H.01 13.5(476) 12.7(449) VA, l-INtV Maximum alr cleaner restriction with clean filter, kPa in H2O) Maximum cooling air flow static restriction, kPa (in. H2O) 3.7(15) It 17 Aftemator coolino air. m' /min (cfml 37.00308) Maximum raw water flow, jacket water circuit, Umin (US GaVmin) Exhaust C, Ambient design, * C (* F) Exhaust flow at set rated load, m' /min (cfm) 31 32.0(1129) 6.5(8.7) R.&W"EJUS WAW Exhaust temperature, 0 C (0 F) 23(6.1) 466 871 1 454 (850) 324 11450 ) Maximum back pressure. kPa (In H.01 Total heat rejection, MJ/min (Btu/min) 10 (40) VA, Standard set-mounted radiator cooling C, Ambient design, * C (* F) 54(129) 31 Fan load, IkWm (HP) 6.5(8.7) R.&W"EJUS WAW Coolant capacity with radiator), L (US Gal) 23(6.1) 7'. Cooling system air flow, m' /min (scfm) 324 11450 ) A N Total heat rejection, MJ/min (Btu/min) 7.36 6973 6.7 h ,k -k "i Maximum cooling air flow static restriction, kPa in H2O) 0.12(0.5) Maximum cooling air flow static restriction, kPa (in. H2O) Optional set-mounted radiator cooling C, Ambient design, 'C (T) INWAzl 31 Fan load, kW. (HIP) 111AIININI-RUL "011111N, R.&W"EJUS WAW Coolant capacity with radiator), L (US Gal.) 7'. Cooling system air flow, m' /min (scfm) Total heat radiated to room, MJ/min (Btu/min) Total heat rejection, MJ/min (Btu/min) Ml%ftilllv-', ftNUAIM 142"CIP 'CA Maximum cooling air flow static restriction, kPa (in. H2O) Maximum raw water pressure, aftercooler circuit, kPa (pso It Optional heat exchanger cooling Set coolant capacity, L (US Gal.) C, 10A 41=, W Heat rejected, jacket water circuit, MJ/min (Btu/min) WA Heat rejected, aftercooler circuit, MJ/min (Btu/min) 7'. Heat rejected, fuel circuit, MJ/min (Btu/min) Total heat radiated to room, MJ/min (Btu/min) Maximum raw water pressure, jacket water circuit, kPa (psi) ICdll k, —Z RMSfixV Maximum raw water pressure, aftercooler circuit, kPa (pso 17 Maximum raw water pressure, fuel circuit, kPa (psi) 1%11 Maximum raw water flow, jacket water circuit, Umin (US GaVmin) k' 4 Maximum raw waterflow, aftercooler circuit, Umin (US GaVmln) T d. M -'l Maximum raw water flow, fuel circuit, Umin (US GaVmin) Wz,L:.--- iW641,; .- Minimum raw water flow at 27 oC (80 T) inlet temp, jacket water circuit, Umin (US GaVmin) t - RRM IWIWI R N Minimum raw water flow at 27 T (80 *F) inlet temp, aftercooler circuit, Umin (US GaVmin) W qN i1iNO 741 Minimum raw water flow at 27 T (80 *F) inlet temp, fuel circuit, Umin US GaVmin) HPN"' .5RNX, INWK, 4 Z, WW MRIN Raw water delta P at min flow, jacket water circuit, We (psi) N Raw water delta P at min flow, aftercooler circuit, We (pso NYQ I. KIVIO 41 N§11Y1W Raw water delta P at min flow, fuel circuit, kPa (psi) Maximum jacket water outlet temp, *C (T) tr* W-M, A Maximum aftercooler inlet temp, *C (T) ZlMIN "I A Maximum aftercooler inlet temp at 25 T (77 *n ambient, C (.9 11 IWW 1A411AAVM11:R Our energy working for yoU.TM 02008 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummins Our energy working for you." Is a trademark of Cummins Power Generation. Specifications are subject to change without notice. eneration D-3350c (10/08) CL 15 of 85 Optional remote radiator cooling' Standby Prime Continuous rating I rating I rating Set coolant capacity, L (US gal)A imited -time running power Max flow rate at max friction head, jacket water circuit, Umin (US aVmin ) TM X43 Max flow rate at max friction head, aftercooler circuit, L/min (US al /min r lr,,- 'z .6 ;.;. Heat rejected, jacket water circuit, MJ /min (Btu/min) pplying power AppliNk varying electrical load for the Heat rejected, aftercooler circuit, MJ /min Btu/min` contia constant Heat rejected, fuel circuit, MJ /min (Btu/min)""` limited hou Limited Time Total heat radiated to room, MJ /min (Btu/min) electrr unlimited Maximum friction head, jacket water circuit, kPa (psi)`, Running Powe TP) is in Maximum friction head, aftercooler circuit, kPa (psi), hourss Power (COP) Maximum static head, jacket water circuit, m (ft) accordance with 8528. Maximum static head, aftercooler circuit, m (ft) f'; Maximum jacket water outlet temp, °C ( °F) Maximum aftercooler inlet temp at 25 °C ambient, °C ff) ISO 389, N 6271 Maximum aftercooler inlet temp, OC ( °F) Maximum fuel flow, Uhr (US ph) Maximum fuel return line restriction, kPa On H Weights' Unit dry weight k s (lbs.) Aft Unit wet weight k s lbs. 1225 2700 Notes: For non - standard remote installations contact your local Cummins Power Generation representative. Weights represent a set with standard features. See outline drawing for weights of other configurations. erating factors Engine power available up to 3048 m (10,000 ft) at ambient temperature up to 50° C (122° F). Consult your Standby Cummins Power Generation distributor for temperature and ambient requirements outside these parameters. labia u to 3048 m (10,000 ft) at ambient temperature up to 40° C (104° F) and 2804 m Prime (9200 ft) at 50° C (122 %Angrntion, distributor for temperature and ambient requirements outside these parameters. Continuou8;,,f 1... aB4,"` & a ;.•u: ,.tri`8... " +. .:ti i3y. x t';''a`c(n •;'n' ".•m s... N a Ratings definitions Emergency standby power ESP): imited -time running power Ime power (PRP): se load (continuous) p er (COP): Applicable for supplying power to Applic le for supplying power Applic le for supplying power pplying power AppliNk varying electrical load for the to a cons t electrical load for to varyin ectrical load for contia constant duration of power interruption of a limited hou Limited Time unlimited ho Prime Power electrr unlimited reliable utility source. Emergency Running Powe TP) is in PRP) is in act ante with ISO hourss Power (COP) Standby Power (ESP) is in accordance with 8528. 8528. Ten percent erload Is in a h ISO 8528, accordance with ISO 8528. Fuel capability is available ISO 389, N 6271 Stop power In accordance with accordance with ISO 30 and B ISO 3046, AS 2789, DIN 6271 and AS 2789, DIN 6271 and B 14. BS 5514. Our energy working for you: M www.cumminsoower.com 02008 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. [Poweir Our energy working for you." Is a trademark of Cummins Power Generation. specifications are subject to change without notice. Generation D -3350c (10/08) VMS 16 of85 Alternator data Three Phase Table' 108' C 1OB' C 108' C 108' C I tin- C 128' C 128' C 126-C 1125'C 180' C 180' C 180' C Feature Code B418 8415 B268 13304 8417 8414 I 8267 8246 8303 8416 B413 B419 Alternator Data Sheet 209 209 211 208 208 208 211 208 208 208 208 208 Number 120/240' 120/ 240' 120/240' 120/240' 120/240' 120/240' Voltage Ranges 110/190 120/208 120/208 347/600 110/190 120/208 120/208 139/240 347/600 110/190 120/208 347/600 Motor Starting kVA (at 90% sustained voltage) Shunt Thru Thru Thru 250 Thru Thru Thru 277/480 Thru Thru PMG 120/208 139/240 139/240 290 120/208 139/240 139/240 120/208 139/240 220/380 240/416 240/416 220/380 240/416 240/416 220/380 240/416 Thru Thru Thru Thru Thru Thru Thru Thru 240/416 277/480 277/480 1 240/416 277/480 277/480 240/416 277/480 Surge kW 160 161 163 160 159 159 163 160 160 1159 160 160 Motor Starting kVA (at Shunt 516 516 672 422 422 422 672 422 422 422 422 422 90% sustained voltage) 1497 1497PMG6071607791497497791497497 497 497 Full Load Current - 120/ 208 127/ 220 139/ 240 220/ 380 240/416 254/440 277 /480 347/600 Amps at Standby 434 411 376 238 217 205 188 151 Phase Table 1106-C 105-C 1106-C 125-C 1128-C 128' C I 180' C Feature Co 8418 B415 I B268 B417 8414 8267 B413 Altemator Data Sheet Number 9 209 211 208 208 211 208 Voltage Ranges 120/240' 120/ 240' 120/240' 120/240' 120/240' 120/240' Surge kW 156 158 159 156 159 156 Motor Starting kVA (at 90% sustained voltage) Shunt 305 305 395 250 395 250 PMG 360 1360 1465 290 1290 1465 1 29 Full Load Current - 1 120/240 120/240' Amps at Standby 347 521 Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3 -phase kW at 1.0 power factor. Also see Note 3 below. The broad range alternators can supply single phase output up to 2/3 set rated 3 -phase kW at 1.0 power factor. The extended stack (full single phase output) and 4 lead alternators can supply single phase output up to full set rated 3 -phase kW at 1.0 power factor. Formulas for calculating full load currents: Three phase output kW x 1000 Voltage x 1.73 x 0.8 Cummins Power Generation 1400 73' Avenue N.E. Minneapolis, MN 55432 USA Telephone: 763 574 5000 Fax: 763 574 5298 Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is open. Our energy working for yoU.TM www.cumminspower.com 02008 Cummins PowerGeneration Inc. All tights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. [Poweff Our energyworking foryou.' is a trademark of Cummins PowerGeneration. Specifications are subject to change without notice. G ene0'aaion D -3350c (10/08) ce 17 of 85 MM a% h. : t &'y ..fi Ti .. i,t ,,' x, . 2.2 control system Control system description The PowerCommand" control system is a microprocessor -based generator set monitoring, metering and control system designed to meet the demands of today's engine driven generator sets. The integration of all control functions into a single control system provides enhanced reliability and performance, compared to conventional generator set control systems. These control systems have been designed and tested to meet the harsh environment in which gensets are typically applied. Features 128 x 128 pixels graphic LED backlight LCD. Multiple language support. AmpSentryT"' Protective Relay - UL Listed true alternator overcurrent protection. Real time clock for fault and event time stamping. Exerciser clock and time of day start/stop. Digital voltage regulation. Three phase full wave FET type regulator compatible with either shunt or PMG systems. Generator set monitoring and protection. 12 and 24 VDC battery operation. Modbus interface for interconnecting to customer equipment. Warranty and service. Backed by a comprehensive warranty and worldwide distributor service network. Certifications - Suitable for use on generator sets that are designed, manufactured, tested and certified to relevant UL, NFPA, ISO, IEC, Mil Std., CE and CSA standards. 2008 I Cummins Power Generation Inc. I All rights reserved I Specifications subject to change without notice I Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower and "Our energy working for you." are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks orservice marks of others. S-1 568b (4/08) Page t of 7 18 of 85 PowerCommand digital generator set control PCC 2.300 Description The PowerCommand generator set control is suitable for use on a wide range of generator sets in non - paralleling applications. The PowerCommand control is compatible with shunt or PMG excitation style. It is suitable for use with reconnectable or non - reconnectable generators, and it can be configured for any frequency, voltage and power connection from 120 -600 VAC line -to -line. Power for this control system is derived from the generator set starting batteries. The control functions over a voltage range from 8 VDC to 30 VDC. Features 12 and 24 VDC battery operation. Digital voltage regulation - Three phase full wave FET type regulator compatible with either shunt or PMG systems. Sensing is three phase. Full authority engine communications (where applicable) - Provides communication and control with the Engine Control Module (ECM). AmpSentry protection - for true alternator overcurrent protection. Common harnessing - with higher feature Cummins Power Generation controls. Allows for easy field upgrades. Generator set monitoring - Monitors status of all critical engine and alternator functions. Digital genset metering (AC and DC). Genset battery monitoring system to sense and warn against a weak battery condition. Configurable for single or three phase AC metering. Engine starting - Includes relay drivers for starter, fuel shut off (FSO), glow plug /spark ignition power and switch B+ applications. Generator set protection - Protects engine and alternator. Our energy working for you.TM www.cumminspower.com Real time clock for fault and event time stamping. Exerciser clock and time of day start/stop. Advanced serviceability - using InPowerTM, a PC- based software service tool. Environmental protection - The control system is designed for reliable operation in harsh environments. The main control board is a fully encapsulated module that is protected from the elements. Modbus interface for interconnecting to customer equipment. Configurable inputs and outputs - Four discrete inputs and four dry contact relay outputs. Warranty and service - Backed by a comprehensive warranty and worldwide distributor service network. Certifications - Suitable for use on generator sets that are designed, manufactured, tested and certified to relevant UL, NFPA, ISO, IEC, Mil Std., CE and CSA standards. Base control functions HMI capability Operator adjustments - The HMI includes provisions for many set up and adjustment functions. Generator set hardware data - Access to the control and software part number, generator set rating in KVA and generator set model number is provided from the HMI or InPower. Data logs - Includes engine run time, controller on time, number of start attempts, total kilowatt hours, and load profile. (Control logs data indicating the operating hours at percent of rated kW load, in 5% increments. The data is presented on the operation panel based on total operating hours on the generator.) Fault history - Provides a record of the most recent fault conditions with control date and time stamp. Up to 32 events are stored in the control non - volatile memory. Alternator data Voltage (single or three phase line -to -line and line -to- neutral) Current (single or three phase) kW, KVAR, power factor, KVA (three phase and total) Frequency Starting battery voltage Engine speed Engine temperature Engine oil pressure Engine oil temperature Intake manifold temperature Comprehensive Full Authority Engine (FAE) data where applicable) 02008 I Cummins Power Generation Inc. I All rights reserved I Specifications subject to change without notice I Cummins Power Generation poweir and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower and "Our energy working foryou." are GenerajU®ntrademarksofCumminsPowerGeneration. Other company, product, orservice names may be trademarks or service marks of others. S -1588b (4/08) Page2 of 7 ra 19 of 85 Service adjustments - The HMI includes provisions for adjustment and calibration of generator set control functions. Adjustments are protected by a password. Functions include: Engine speed governor adjustments Voltage regulation adjustments Cycle cranking Configurable fault set up Configurable output set up Meter calibration Display language and units of measurement Engine control SAE -J1939 CAN interface to full authority ECMs (where applicable). Provides data swapping between genset and engine controller for control, metering and diagnostics. 12 VDC /24 VDC battery operations - PowerCommand will operate either on 12 VDC or 24 VDC batteries. Temperature dependent governing dynamics (with electronic governing) - modifies the engine governing control parameters as a function of engine temperature. This allows the engine to be more responsive when warm and more stable when operating at lower temperature levels. Isochronous governing - (where applicable) Capable of controlling engine speed within +/ -0.25% for any steady state load from no load to full load. Frequency drift will not exceed +/ -0.5% for a 33 °C (60 °F) change in ambient temperature over an 8 hour period. Droop electronic speed governing - Control can be adjusted to droop from 0 to 10% from no load to full load. Remote start mode - It accepts a ground signal from remote devices to automatically start the generator set and immediately accelerate to rated speed and voltage. The remote start signal will also wake up the control from sleep mode. The control can incorporate a time delay start and stop. Remote and local emergency stop - The control accepts a ground signal from a local (genset mounted) or remote facility mounted) emergency stop switch to cause the generator set to immediately shut down. The generator set is prevented from running or cranking with the switch engaged. If in sleep mode, activation of either emergency stop switch will wakeup the control. Sleep mode - The control includes a configurable low current draw state to minimize starting battery current draw when the genset is not operating. The control can also be configured to go into a low current state while in auto for prime applications or applications without a battery charger. Engine starting - The control system supports automatic engine starting. Primary and backup start disconnects are achieved by one of two methods: magnetic pickup or main alternator output frequency. The control also supports configurable glow plug control when applicable. Our energy working for yoU.TM www.cumminspower.com Cycle cranking - Is configurable for the number of starting cycles (1 to 7) and duration of crank and rest periods. Control includes starter protection algorithms to prevent the operator from specifying a starting sequence that might be damaging. Time delay start and stop (cooldown) - Configurable for time delay of 0 -300 seconds prior to starting after receiving a remote start signal and for time delay of 0- 600 seconds prior to shut down after signal to stop in normal operation modes. Default for both time delay periods is 0 seconds. Alternator control The control includes an integrated three phase line -to- line sensing voltage regulation system that is compatible with shunt or PMG excitation systems. The voltage regulation system is a three phase full wave rectified and has an FET output for good motor starting capability. Major system features include: Digital output voltage regulation - Capable of regulating output voltage to within +/ -1.0% for any loads between no load and full load. Voltage drift will not exceed +/- 1.5% for a 40 °C (104 °F) change in temperature in an eight hour period. On engine starting or sudden load acceptance, voltage is controlled to a maximum of 5% overshoot over nominal level. The automatic voltage regulator feature can be disabled to allow the use of an external voltage regulator. Droop voltage regulation - Control can be adjusted to droop from 0 -10% from no load to full load. Torque- matched V /Hz overload control - The voltage roll -off set point and rate of decay (i.e. the slope of the V /Hz curve) is adjustable in the control. Fault current regulation - PowerCommand will regulate the output current on any phase to a maximum of three times rated current under fault conditions for both single phase and three phase faults. In conjunction with a permanent magnet generator, it will provide three times rated current on all phases for motor starting and short circuit coordination purpose. Protective functions On operation of a protective function the control will indicate a fault by illuminating the appropriate status LED on the HMI, as well as display the fault code and fault description on the LCD. The nature of the fault and time of occurrence are logged in the control. The service manual and InPower service tool provide service keys and procedures based on the service codes provided. Protective functions include: Bathe short mode When enabled and the battle short switch is active, the control will allow some shutdown faults to be bypassed. If a bypassed shutdown fault occurs, the fault code and 02008 1 Cummins Power Generation Inc. I All rights reserved I Specifications subject to change without notice I Cummins Power Generation Power and Cummins are registered trademarks ofCummins Inc. PowerCommand, AmpSentry, InPower and "Our energy working for you." are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. (Generation S-1 568b (4/08) Page 3 of7 ra 20 of 85 description will still be annunciated, but the genset will not shutdown. This will be followed by a fail to shutdown fault. Emergency stop shutdowns and others that are critical for proper operation are not bypassed. Please refer to the Control Application Guide or Manual for list of these faults. Derate The Derate function reduces output power of the genset in response to a fault condition. If a derate command occurs while operating on an isolated bus, the control will issue commands to reduce the load on the genset via contact closures or Modbus. Conflgurable alarm and status Inputs The control accepts up to four alarm or status inputs configurable contact closed to ground or open) to indicate a configurable (customer - specified) condition. The control is programmable for warning, shutdown or status indication and for labeling the input. Emergency stop Annunciated whenever either emergency stop signal is received from external switch. Full authority electronic engine protection Engine fault detection is handled inside the engine ECM Fault information is communicated via the SAE -J1939 data link for annunciation in the HMI. General engine protection Low and high battery voltage warning - Indicates status of battery charging system (failure) by continuously monitoring battery voltage. Weak battery warning - The control system will test the battery each time the generator set is signaled to start and indicate a warning if the battery indicates impending failure. Fail to start (overcrank) shutdown - The control system will indicate a fault if the generator set fails to start by the completion of the engine crack sequence. Fail to crank shutdown - Control has signaled starter to crank engine but engine does not rotate. Cranking lockout - The control will not allow the starter to attempt to engage or to crank the engine when the engine is rotating. Alternator protection AmpSentry Protective relay - A UL Listed comprehensive monitoring and control system integral to the PowerCommand Control System that guards the electrical integrity of the alternator and power system by providing protection against a wide array of fault conditions in the generator set or in the load. It also provides single and three phase fault current regulation Our energy working for you.TM www.cumminspower.com so that downstream protective devices have the maximum current available to quickly clear fault conditions without subjecting the alternator to potentially catastrophic failure conditions. See document R1053 for a full size time over current curve. F i I I i I 1 t I I I i I I l i i I i n It:v At::IH IH(:HMM. i s t i i x I A4vG%rhar I I VRU1kCT11W I i I i I I t t I I 7 10 AMPS4IIYE5 H \ IEU} High AC voltage shutdown (59) - Output voltage on any phase exceeds preset values. Time to trip is inversely proportional to amount above threshold. Values adjustable from 105 -125% of nominal voltage, with time delay adjustable from 0.1 -10 seconds. Default value is 110% for 10 seconds. Low AC voltage shutdown (27) - Voltage on any phase has dropped below a preset value. Adjustable over a range of 50 -95% of reference voltage, time delay 2 -20 seconds. Default value is 85% for 10 seconds. Function tracks reference voltage. Control does not nuisance trip when voltage varies due to the control directing voltage to drop, such as during a V /Hz roll -off during synchronizing. Under frequency shutdown (81 u) - Generator set output frequency cannot be maintained. Settings are adjustable from 2 -10 Hz below reference governor set point, for a 5- 20 second time delay. Default: 6 Hz, 10 seconds. Under frequency protection is disabled when excitation is switched off, such as when engine is operating in idle speed mode. Over frequency shutdown /warning (81 o) - Generator set is operating at a potentially damaging frequency level. Settings are adjustable from 2 -10 Hz above nominal governor set point for a 1 -20 second time delay. Default: 6 Hz, 20 seconds, disabled. 02009 I Cummins Power Generation Inc. I All rights reserved I Specif{oatlons subject to change without notice I Cummins Power Generation [Power and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPowar and "Our energy working foryou." ere GeV9eG•a$90U51trademarksofCumminsPowerGeneration. Other company, product, orservice names may be trademarks or service marks of others. S-1568b (4/09) Page4 of 7 4: 21 of 85 Overcurrent waming /shutdown - Thresholds and time delays are configurable. Implementation of the thermal damage curve with instantaneous trip level calculated based on current transformer ratio and application power rating. Loss of sensing voltage shutdown - Shutdown of generator set will occur on loss of voltage sensing inputs to the control. Field overload shutdown - Monitors field voltage to shutdown generator set when a field overload condition occurs. Over load (W warning - Provides a warning indication when engine is operating at a load level over a set point. Adjustment range: 80 -140% of application rated kW, 0- 120 second delay. Defaults: 105 %, 60 seconds. Reverse power shutdown (32) - Adjustment range: 5 -20% of standby kW rating, delay 1 -15 seconds. Default: 10 %, 3 seconds. Reverse Var shutdown - Shutdown level is adjustable: 15- 50% of rated Var output, delay 10 -60 seconds. Default: 20 %, 10 seconds. Short circuit protection - Output current on any phase is more than 175% of rating and approaching the thermal damage point of the alternator. Control includes algorithms to protect alternator from repeated over current conditions over a short period of time. Field control interface Input signals to the PowerCommand control Include: Coolant level (where applicable) Fuel level (where applicable) Remote emergency stop Remote fault reset Remote start Battleshort Rupture basin Start type signal Configurable inputs - Control includes (4) input signals from customer discrete devices that are configurable for warning, shutdown or status indication, as well as message displayed Output signals from the PowerCommand control Include: Load dump signal: Operates when the generator set is in an overload condition. Delayed off signal: Time delay based output which will continue to remain active after the control has removed the run command. Adjustment range: 0 - 120 seconds. Default: 0 seconds. Configurable relay outputs: Control includes (4) relay output contacts (3 A, 30VDC). These outputs can be configured to activate on any control warning or Our energy working for you.TM shutdown fault as well as ready to load, not in auto, common alarm, common warning and common shutdown. Ready to load (generator set running) signal: Operates when the generator set has reached 90% of rated speed and voltage and latches until generator set is switched to off or idle mode. Communications connections Include: PC tool interface: This RS -485 communication port allows the control to communicate with a personal computer running InPower software. Modbus RS -485 port: Allows the control to communicate with external devices such as PLCs using Modbus protocol. Note - An RS -232 or USB to RS -485 converter is required for communication between PC and control. Networking: This RS -485 communication port allows connection from the control to the other Cummins Power Generation products. Mechanical drawings 0 255.5 (10.08) 04 0 o 69.S(274) 1 Control Board 0 0 0 0 0 4— AC (3.94) 0 GOVERNOR POVZER STAGE 2.9e) 0 1 199.5 (7.85) www.cumminspower.com rg02008ICumminsPowerGenerationInc. I All rights reserved I Specifications subject to change without notice I Cummins Power Generation [Poweir and Cummins are registered trademarks ofCummins Inc. PowerCommand, AmpSentry, InPower and *Our energy working for you.' are GenerationtrademarksofCumminsPowerGeneration. Other company, product, or service names may be trademarks orservice marks of others. S-1568b (4/08) Page 5 of7 4: 22 of 85 PowerCommand human machine interface HM1220 Description This control system includes an intuitive operator interface panel that allows for complete genset control as well as system metering, fault annunciation, configuration and diagnostics. The interface includes five generator set status LED lamps with both internationally accepted symbols and English text to comply with customers needs. The interface also includes an LED backlit LCD display with tactile feel soft - switches for easy operation and screen navigation. It is configurable for units of measurement and has adjustable screen contrast and brightness. The run /off /auto switch function is integrated into the interface panel. All data on the control can be viewed by scrolling through screens with the navigation keys. The control displays the current active fault and a time - ordered history of the five previous faults. Features: LED indicating lamps genset running remote start not in auto shutdown warning auto manual and stop 128 x 128 pixels graphic LED backlight LCD. Two tactile feel membrane switches for LCD defined operation. The functions of these switches are defined dynamically on the LCD. Seven tactile feel membrane switches dedicated screen navigation buttons for up, down, left, right, ok, home and cancel. Six tactile feel membrane switches dedicated to control for auto, stop, manual, manual start, fault reset and lamp test/panel lamps. Two tactile feel membrane switches dedicated to control of circuit breaker (where applicable). Allows for complete genset control setup. Our energy working for yoU.TM www.cumminspower.com Certifications: Suitable for use on generator sets that are designed, manufactured, tested and certified to relevant UL, NFPA, ISO, IEC, Mil Std., CE and CSA standards. LCD languages supported: English, Spanish, French, German, Italian, Greek, Dutch, Portuguese, Finnish, Norwegian, Danish, Russian, Czech and Chinese Characters. Communications connections Include: PC tool interface - This RS -485 communication port allows the HMI to communicate with a personal computer running InPower. This RS -485 communication port allows the HMI to communicate with the main control board. Mechanical drawing 2e0.e01.ef ae.ti- 5(1.53) n G 2U.6 (9.24) - HMI Software InPower (beyond 6.0 version) is a PC -based software service tool that is designed to directly communicate to PowerCommand generator sets and transfer switches, to facilitate service and monitoring of these products. Environment The control is designed for proper operation without recalibration in ambient temperatures from -40 °C to 70° C (104 IF to 158 °F) and for storage from -55 °C to 80 °C (131 OF to 176 °F). Control will operate with humidity up to 95 %, non- condensing. The HMI is designed for proper operation in ambient temperatures from -20 °C to +70 °C (4 IF to 158 °F) and for storage from -30 °C to +80 °C ( -22 IF to 176 °F). The control board is fully encapsulated to provide superior resistance to dust and moisture. Display panel has a single membrane surface, which is impervious to effects of dust, moisture, oil and exhaust fumes. This panel uses a sealed membrane to provide long reliable service life in harsh environments. The control system is specifically designed and tested for resistance to RFI /EMI and to resist effects of vibration to provide a long reliable life when mounted on a generator set. The control includes transient voltage surge suppression to provide compliance to referenced standards. 02008 1 Cummins Power Generation Inc. I All rights reserved I Specifications subject to change without notice I Cummins Power Generation Power and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower and "Our energy working foryou.' are GenerationofCumminsPowerGeneration. Other company, product, orservice names may be trademarks or service marks of others. S-1568b (4/08) Page8 of 7 4: 23 of85 Certifications PowerCommand meets or exceeds the requirements of the following codes and standards: NFPA 110 for level 1 and 2 systems. ISO 8528 -4: 1993 compliance, controls and switchgear. CE marking: The control system is suitable for use on generator sets to be CE- marked. EN 50081 -1,2 residentiaVlight industrial emissions or industrial emissions. EN 50082 -1,2 residential light industrial or industrial susceptibility. ISO 7637 -2, level 2; DC supply surge voltage test. Mil Std 202C, Method 101 and ASTM 13117: Salt fog test. UL 508 recognized or Listed and suitable for use on UL 2200 Listed generator sets. CSA C282 -M1999 compliance CSA 22.2 No. 14 M91 industrial controls. PowerCommand control systems and generator sets are designed and manufactured in ISO 9001 certified facilities. Warranty All components and subsystems are covered by an express limited one year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available. PeeNet COMPATIBLE See your distributor for more information Cummins Power Generation Americas Europe, CIS, Middle East and Africa Asia Pacific 1400 73" Avenue N.E. Manston Park Columbus Ave. 10 Toh Guan Road #07 -01 Minneapolis, MN 55432 USA Manston Ramsgate TT International Tradepark Phone: 763 574 5000 Kent CT 12 513F United Kingdom Singapore 608838 Fax: 763 574 5298 Phone 44 1843 255000 Phone 65 6417 2388 Fax 44 1843 255902 Fax 65 6417 2399 Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch Is open. Our energy working for you.TM www.cumminspower.com 02008 1 Cummins Power Generation Inc. I All rights reserved I Spedf{oatlons subject to change without notice I Cummins PowerGeneration rr IPOWel? and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower and "Our energy working for you.' ere f el aelra$iOIl94: trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. S -1568b (4/08) Page 7 of 7 24 of 85 ALTERNATOR DATA SHEET Frame Size: ME CHARACTERISTICS WEIGHTS: Wound Stator Assembly 320 lb 145 kg Rotor Assembly 373 lb 169 kg Complete Alternator 1041 lb 472 kg EXCITATION CURRENT: Full Load 2 Amps No Load 0.5 Amps INSULATION SYSTEM: Class H Throughout MAXIMUM SPEED: 2250 rpm 1 0 RATINGS (1.0 power factor) 60 Hz 50 Hz Double Delta 4 Lead Double DeltaBasedonspecifiedtemperaturerise at 40 °C ambient temperature) 110 -120 120/240 1241340 220-240 125 *C Rise Ratings kW /kVA 96/96 105/105 85/85 105 °C Rise Ratings kW /kVA 84/84 95/95 75/75 3 0 RATINGS (0.8 power factor) Upper Broad Range LBR* 347/600 Broad Range 120/208 139/240 190 -208 110/190 120/208 127/220Basedonspecifiedtemperaturerise at 40 °C ambient temperature) 240 /416 277/48 380 -416 347/600 220/380 240/415 254/440 150 *C Rise Ratings kW 136 150 136 150 116 116 108 kVA 170 188 170 188 145 145 135 125 *C Rise Ratings kW 128 143 128 143 112 112 104 kVA 160 179 160 179 140 140 130 105 °C Rise Ratings kW 112 128 112 128 100 100 94 kVA 140 160 140 160 125 125 118 80 °C Rise Ratings kW 96 110 96 110 90 90 84 kVA 120 138 120 138 113 113 105 3 0 REACTANCES (per unit, f10 %) Based on full load at 105 °C Rise Rating) Synchronous 2.34 2.01 1.77 1.85 2.08 1.74 1.46 Transient 0.21 0.18 0.16 0.16 0.19 0.16 0.14 Subtransient 0.14 0.12 0.11 0.11 0.14 0.12 0.10 Negative Sequence 0.16 0.14 0.12 0.12 0.14 0.12 0.10 Zero Sequence 0.10 0.08 0.07 0.08 0.09 0.07 0.06 3 0 MOTOR STARTING Maximum kVA (Shunt) 422 422 422 311 90% Sustained Voltage) (PMG) 497 497 497 389 TIME CONSTANTS (Sec) Transient 0.032 0.032 0.032 0.032 Subtransient 0.010 0.010 0.010 0.010 Open circuit 0.850 0.850 0.850 0.850 DC 0.007 0.007 0.007 0.007 WINDINGS (@ 20 *C ) Stator Resistance (Line to Line, Ohms) 0.0620 0.0460 0.0900 0.0620 Rotor Resistance ( Ohms) 1.3100 1.3100 1.3100 1.3100 Number of Leads 12 12 6 12 Lower broad range 110/190 thru 120/208, 220/380 thru 240/416. Cummins Power Generation Specification May change Without Notice. ADS - 208D 25 of 85 Sound Data 125DSGAB 60Hz Sound Pressure Level @ 7 meters, dB(A) See Notes 1 -8 listed below Sound Power Level, dB(A) See Notes 2 -6, 9, 10 listed below Configuration Octave Band Center Fre uenc Hz M3easureent Location NumbGer Band Center Fre uenc Hz Over al Sound 63 Configuration 250 Average 1000 1 2 8000 1 97.5 1 99.3 Level 7 8 78.0 92.8 106.1 104.1 Standard - Unhoused (Note 3) Infinite 84.2 87.7 84,5 85.6 82.2 85.3 86.0 87.7 85.7Exhaust F182 - Enclosure - Steel, Weather Mounted 95.6 101.8 104.6 106.0 110.4 107.6 F182 - Enclosure - Steel, Weather Mounted 85.1 88.0 87.2 86.8 83.0 87.9 87.7 90.0 87.4Protective,with ExhSys Muffler F216- Enclosure- Mounted 16- Enclosure- Mounted Muffler 95.6 101.8 104.6 106.0 110.4 107.6 106.2 101.8 115.0 Alumi er Muffler 85.1 88.0 87.2 86.8 83.0 87.9 87.7 90.0 87.4 F173 - Enclosure-Steel, Sound PrProtective,w/Exh S s 83.0 89.5 93.9 94.7 97.2 95.8 92.8 87.7 102.6Att,Level 2,w /Exhaust S tem Muffler F1 -Enclosure- Steel,Sound 74.9 73.3 73.6 72.0 74.6 74.5 75.2 74.0Att,Level 2,w /Exhaust System Muffler Aluminum,Sound Att,Level Muffler 85.0 91.5 F217- Enclosure- Mounted 99.2 97.8 94.8 89.7 104.6 2,w /ExhS stem Aluminum,Sound Att,Level Muffler 75.0 76.9 7 . 74.0 76.6 76.5 77.2 76.0 88.5 2,w /ExhS stem 88.5 88.2 82.9 96.7Att,Level 3,w /Exhaust S tem Muffler F232- Enclosure- Steel,Sound Mounted 68.2 68.6 67.1 70.5 68.8 89.6 4 69.3 68.6 90.2 Att,Level 3,w /Exhaust System Muffler 98.5SoundAtt,Level 3,w /ExhS stem Muffler F233- Enclosure- Aluminum, Mounted 71.3 70.2 68.6 71.2 67.2 69.7 69.3 70. Sound Att,Level 3,w /ExhS stem Muffler Sound Power Level, dB(A) See Notes 2 -6, 9, 10 listed below Configuration Octave Band Center Fre uenc Hz Octave Band Center Fre uenc Hz Over al Sound 63 125 250 500 1000 2000 4000 8000 1 97.5 1 99.3 Level Standard - Unhoused (Note 3) Infinite 78.0 92.8 106.1 104.1 107.1 106.0 101.1 95.9 112.5Exhaust F182 - Enclosure - Steel, Weather Mounted 95.6 101.8 104.6 106.0 110.4 107.6 106.2 101.8 115.0Protective,with ExhSys Muffler F216- Enclosure- Mounted Alum inum,Weather Muffler 95.6 101.8 104.6 106.0 110.4 107.6 106.2 101.8 115.0 Protective,w /Exh System F173 - Enclosure-Steel, Sound Mounted 83.0 89.5 93.9 94.7 97.2 95.8 92.8 87.7 102.6Att,Level 2,w /Exhaust S tem Muffler F217- Enclosure- Mounted Aluminum,Sound Att,Level Muffler 85.0 91.5 95.9 96.7 99.2 97.8 94.8 89.7 104.6 2,w /ExhS stem F232- Enclosure-Steel, Sound Mounted 80.7 87.9 89.8 88.5 88.6 88.5 88.2 82.9 96.7Att,Level 3,w /Exhaust S tem Muffler F233- Enclosure- Aluminum, Mounted 77.1 89.6 92.5 88.9 90.3 90.2 89.7 86.7 98.5SoundAtt,Level 3,w /ExhS stem Muffler Exhaust Sound Pressure Level @ 1 meter, dB(A) Open Exhaust No Muffler Rated Load) Octave Band Center Fre uenc Hz sound Pressure Level631251250150010002000140008000 79.8 1 89.5 1 97.5 1 99.3 103.6 1 108.0 1 108.0 1 106.5 113.5 Note: 1. Position 1 faces the engine front. The positions proceed around the generator set in a counter - clockwise direction in 45° increments. All positions are at 7m (23 ft) from the surface of the generator set and 1.2m (48') from floor level. 2. Sound levels are subject to Instrumentation, measurement, installation and manufacturing variability. 3. Sound data with remote - cooled generator sets are based on rated loads without cooling fan noise. 4. Sound levels for aluminum enclosures are approximately 2 dB(A)s higher than listed sound levels for steel enclosures. 5. Sound data for generator set with infinite exhaust do not include exhaust noise. 6. Data is based on full rated load with standard radiator - cooling fan package 7. Sound Pressure Levels are measured per ANSI S1.13 and ANSI S12.18, as applicable. 8. Reference sound pressure is 20 NPa. 9. Sound Power Levels per ISO 3744 and ISO 8528 -10, as applicable. 10. Reference power = 1 pw (10.12 W) 11. Exhaust Sound Pressure Levels are per ISO 6798, as applicable. Cummins Power Generation Data and Specification Subject to Change Without Notice Bulletin msp -10566 26 of 85 Enclosures and tanks 35 -230 kW gensets Enclosure features 14- gauge, low carbon, hot - rolled ASTM A569 steel construction (panels) 12- gauge, low carbon, hot - rolled ASTM A569 steel construction (posts) Stainless steel hardware Compact footprint Zinc phosphate pretreatment, a -coat primer and super durable powder topcoat paint minimize corrosion and color fade Package listed to UL 2200 Fuel and electrical stub -up area within enclosure perimeter Two or three recessed doors per side, depending on generator set dimensions, for service access Doors key and padlockable for added security Weather protective seals around all doors on sound - attenuated enclosures Enclosed exhaust silencer improves safety and protects against rust Critical sound level exhaust silencers in sound - attenuated enclosures Rain collar and rain cap Non - hydroscopic sound - attenuating material Easy access lifting points for spreader bars or forklift, depending on model Compatible with most under -set fuel tanks Enclosure attaches directly to generator set skid base or fuel tank, depending on model Designed for ambient temperatures up to 50 °C 122 °F) Refer to genset model cooling system data sheets for specific capabilities Enclosures are designed for outdoor use only Options Two levels of sound attenuation, and weather protective enclosure, steel and aluminum (most . models). Super durable powder coat painted aluminum construction minimizes corrosion and color fade, panels and posts. 1 " thick, ASTM B209, 5052 H32. Aluminum wind rated to 150 mph (per ASCE 7 -05 exposure D, category 1 importance factor) (also available on some steel enclosures). Window for control viewing. Kits to up fit existing gensets or to upgrade existing enclosures with additional sound attenuation. Exterior oil and coolant drains with interior valves for ease of service. Overhead 2 -point lifting brackets (some models). 02009 Cummins Power Generation Inc. Allrights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. "Our energy working for you." Is a trademark of Cummins Power Generation. Specifications are subject to change without notice. S- 1012y(11/09) 27 of 85 Fuel tank features Rectangular, heavy gauge, welded steel construction UL 142 Listed ULC- S601 -07 Listed NFPA 37 compliant Double wall with a sealed, separately vented, integral fuel containment basin Reinforced steel box channels for generator support Full height gussets provided at genset mounting holes Interior coated with a solvent -based rust preventative Emergency pressure relief vent cap Port for normal vent Top- mounted fuel gauge Fuel supply and return tubes Raised fuel fill Mounting brackets for optional pump and control Ground clearance to minimize bottom rusting Integral lifting points Tanks are leak- checked to ensure integrity of weld seams prior to shipment Options Fuel pump and control Low fuel level switch Leak detection rupture basin switch Fuel level control float valve (some models) Accessory kits for U.S. regional codes (some models) Dual wall sub -base fuel tanks - usable operating hours Genset model Gallons/hour at full load 70 gallon tank 109 gallon tank 140 gallon tank 173 gallon( tank 309 gallon tank 336 gallon tank Gallons fuel after low level switch 35 DGBB 2.9 24 48 4.96 38 DGGD 2.9 24 48 4.96 35 DSFAA 3.8 18 37 4.96 40 DGBC 3.4 21 41 4.96 40 DGHD 3.1 23 45 4.96 40 DSFAB 4.5 16 31 4.96 40 DGCA 4.2 17 33 4.96 SO DGHB 3.9 18 36 4.96 50 DSFAC 5.1 14 27 4.96 60 DGCB 4.7 15 30 4.96 60 DSFAD 5.9 12 24 4.96 80 DGCG 6.3 11 22 4.96 80 DSFAB 6.9 10 20 4.96 100 DGDB 7.5 15 23 45 6.42 100 DSFAA 8.5 36 125 DGDK 9.5 11 18 35 6.42 125 DSFAB 10.0 30> ISO DGFA 13.1 8 13 26 6.42 150 DSGAC 12.2 25 175 DGFB 14.6 8 12 23 6.42 175 DSFAB 14.9 8 12 23 6.42 200 DGFC 16.2 7 10 21 6.42 200 DSHAC 16.4 7 10 21 6.42 230 DGFS 18.1 6 10 19 230 DSFAD 18.2 6 10 18 Operating hours are measured at 6OHz, standby rating. Our energy working for yoU.TM www.cumminspower.com 2009 Cummins Power Generaton Inc. All rights reserved. Cummins PowerGeneration and Cummins are registered trademarks of Cummins Inc. Our energy working for you." is a trademarkof Cummins Power Generation. Specifications aresubjectto change without notice. S -1012y (11/09) Powev Gene1011 pat0 ®09 28 of 85 Enclosure package sound pressure levels @ 7 meters dB(A) Genset model Weather protective enclosure steel: F182 aluminum: F216* Level 1 sound attenuated enclosure steel: F172 aluminum: F231* Level 2 sound attenuated enclosure steel: F173 aluminum: F217* Level 3 sound attenuated enclosure steel: F232 aluminum: F233* Natural Gas 35 GGFD 80 73 65 WA 42/47 GGFE 83 73 66 N/A 60 GGHE 86 77 68 N/A 70/75 GGHF 87 77 69 N/A 85 GGHO 80 76 70 N/A 100 GGHH 80 76 71 N/A 125 GGLA 83 81 72 N/A 150 GGLB 84 81 73 N/A Diesel WA 35 DOSS 82 71 63 N/A 35 DGGD 81 72 66 N/A 35 DSFAA 87 78 70 N/A 40 DGBC 82 72 63 N/A 40 DGHD 79 71 64 N/A 40 DSFAB 87 79 70 N/A 50 DGCA 83 72 66 N/A 50 DOHE 79 70 65 N/A 50 DSFAC 87 79 70 N/A 60 DGCB 84 73 67 N/A 60 DSFAD 87 79 71 N/A 80 DGCO 84 76 67 N/A 80 DSFAE 87 82 72 N/A 100 DODS 86 77 70 N/A 100 DSFAA 87 N/A 73 68 125 DGDK 86 80 71 N/A 125 DSGAS ( 87 N/A 74 69 150 DGFA 89 77 72 N/A 150 DSGAC 88 N/A 75 70 175 DGFB 90 78 72 N/A 175 DSHAB 95 88 78 N/A 200 DOM 91 80 74 N/A 200 DSHAC 95 88 78 N/A 230 DGFS* 91 J 81 75 N/A 230 DSHAD 96 1 89 78 N/A Where two naturalgas ratings are shown above, the first is the naturalgas rating andthe second is thepropane rating. Data is a measuredaverage of8positions, and is 60Hz, lulltoad standby rating, steel enclosures only. Sound levels on aluminum enclosures are approximately 2 dB(A) higher than steel as measuredabove. Aluminum not available on model, 230 DGFS. Our energy working for y0U.TM www.cumminspower.com 02009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummins Inc. "Ourenergy wonting for you." is a trademark of Cummins Power Generation. Specifications are subject to change withoutnotice. S -1012y (11/09) P®wep C enetratEon 29 of 85 Diesel package dimensions of enclosure, exhaust system and UL tank Weather protective Kilowatt rating Tank size Length On) Width On) Height (In) Weight pbs) 38 - 80 kW 70 gallon tank 83 40 65 810 steel, 140 gallon tank 83 40 91 1396 steel 729 aluminum 140 gallon tank 83 40 73 960 steel, 879 aluminum 173 gallon tank 100 -230 kW 109 gallon tank 105 40 69 1010 steel, 40 106 1869 ste 87 888 aluminum 173 gallon tank 105 40 74 1136 steel, 1538 aluminum' 173 gallon tank 142 40 2030 steel, 1014 aluminum 309 gallon tank 105 44 87 4838 steel, 4416 aluminum 1664 aluminum' 338 gallon tank 105 40 88 1369 steel, 1247 aluminum 1 sound attenuated Kilowatt rating Zenk size Length (In) Width On) Height (in) Weight (Ibs) 38 - 80 kW 70 gallon tan 83 40 83 1246 steel 140 gallon tank 83 40 91 1396 steel 100 -230 kW 109 gallon tank 108 40 87 1510 steel 173 gallon tank 108 40 92 1636 steel 338 gallon tank 108 40 106 1869 ste LVvAt,2 sound attenuated Kilowatt ratln Tank size Length On) Width (In) Height (In) Weight Ube) 38 - 80 kW 70 gallo 102 40 83 1443 steel, 1186 aluminum 140 gallon tank 73 102 40 91 1593 steel, 1336 aluminum 100 -230 kW 109 gallon tank 142 87 1904 steel, 1538 aluminum' 173 gallon tank 142 40 2030 steel, 1664 aluminum' 309 gallon tank 145 43 97 5852 steel, 80 aluminum 338 gallon tank 142 40 106 226 1897 aluminu Kilowatt rating I Tank size 100 - 180 kW 1 309 gallon tank 1 158 Aluminum not available on models 230 DGFS Our energy working for you.TM www.cumminspower.com Height On) 43 1 97 02009 Cummins Power Generation Inc. All rights reaenied. Cummins Power Generation and Cummina are registered trademarks ofCummins Inc. "Our energy working foryou.' Is atrademark of Cummins PowerGeneration. Specifications are subject to change without notice. S-1 012y (11 /09) Weight (Ibs) Power Generation 30 of85 Spark ignited package dimensions of enclosure and exhaust system r protective Genset Model h (In Width On) Height (In) Weight pbs) Weather protective enclosure package 38 GGFD 83 in. 40 in. 54 in. 310 lbs. steel, 229 lbs. aluminum 4s OQFE 83 in. 40 in. 54 In. 310 lbs. steel, 229 lbs. aluminum 60 GOHE 83 in. 40 in. in. 310 lbs. steel, 229 lbs. aluminum 70 QOHF 83 in. 40 in. 54 in. 310 lbs. steel, 229 lbs. aluminum as QOHQ 105 in. 40 in. 70 in. teal, 275 lbs. aluminum ioo OOHH 105 in. 40 in. 70 in. 520 lbs. steel, luminum 128 GOLA 105 in. 40 in. 70 in. 560 lbs. steel, 275 lbs. alumin 150 GQLB 105 in. 40 in. 70 In. 560 lbs. steel, 275 lbs. aluminum 1 sound attenuated Genset Model pn) Width On) Height (In) Weight pbs) Sound attenuated Level i enclosure package 38 OGFD 83 in. 721n. 746 lbs. steel 4s OGFE 83 in. 40 in. 72 in. 746 lbs. steel 746 lbs. steel60QOHB83in. 40 In. 70 QQHF 83 in. 40 In. 72 in. 746 lbs. steel 88 QOHG 105 in. 60 in. 70 In. 71 eel 100 QQHH 105 in. 60 in. 70 in. 710 lbs. steel 128 QQLA 105 in. 60 in. 70 in. 750 lbs. steel 180 OQLB 105 in. 60 in. 70 in. 750 lbs. steel 2 sound attenuated Genset Model h (In) Wldth (In) Height (In) Weight (Ibs) Sound attenuated Level 2 enclosure package 38 QQFD 83 in. 72 in. 943 lbs. steel, 686 lbs. aluminum 48 OGFE 83 in. 40 in. 72 In. 943 lbs. steel, 686 lbs. aluminum 60 OGHE 83 in. 40 in. 943 lbs. steel, 686 lbs. aluminum 70 GGHF 83 in. 40 in. 72 in. 943 lbs. steel, 686 lbs. aluminum as OOHO 142 in. 60 in. 70 in. 7 eel, 475 lbs. aluminum 100 OGHH 142 in. 60 in. 70 in. 790 lbs. steel, aluminum 125 OGLA 142 in. 60 in. 70 In. 830 lbs. steel, 475 lbs. alumin 150 COLS 142 in. 60 in. 70 in. 830 lbs. steel, 475 lbs. aluminum Unless otherwise notedabove, dimensions are equal for aluminum and steel enclosurepackages. The weight does not include the generator set. Consultyour local Cummins Power Generation dlstr/butor or the appropriate generator specification sheet. See your distributor for more Information Cummins Power Generation Americas Europe, CIS, Middle Bast and Africa 1400 73rd Avenue N.E. Manston Park Columbus Ave. Minneapolis, MN 55432 USA Manston Ramsgate Phone: 763 574 5000 Kent CT 12 5BF United Kingdom Fax: 763 574 5298 Phone 44 1843 255000 Fax 44 1843 255902 Our energy working for you.TM www.cumminspower.com 02009 Cummins Power Generation Inc. FUI rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. "Our energyworking for you.' Is a trademark of Cummins Power Generation. Specifications aresubject to change without notk:e. S -1012y It 1/09) Asia Pacific 10 Toh Guan Road #07 -01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399 Poweir CDenalratoon 31 of 85 c HealthcamAccessibility ForCalifornfa' Office of Statewide Health Planning and Development Facilities Development Division www.oshpd.co.gov /tdd 400 R Slreef. Suite 200. Socromento. Catlfomia 95811-6213 Pharte (916) 440.8300 Fox (916) 634 -2973 APPLICATION FOR PREAPPROVAL SPECIAL SEISMIC CERTIFICATION OF EQUIPMENT AND COMPONENTS For Office Use Only EAPPLICATION NO. Check whether application Is: NEW EDRENEWAL OSP — 0028 -10 CUMMINS POWER PAUL O'HARA 1.0 GENERATION __- Manufacturer Manufacturer's Technical Reptesentattva 1939 Deere Ave., Irvine, CA 92606 5393 Malling Address paul.n.ohara(tcummins.com E-mail Address CUMMINS GENSETS Cummins Gensets Line between 2.0 _ 10 -KW to 230 -KW Product Name - Product Type DSKA, DSKBA, DSKCA, GGM. DSFAA- E, GGHE ,GGHF,430HG,GGHH,COLA,DSGAA„ DS+ AB. DSGAC 05HAB,DSHAC,DSHAD ^, Product model No (List amunique pr ova ii*nUkatlon numbers arwarsadel numbers) General Descriptions CUMMINS GENSET LINE between 10KW and 23OKW with and without Sub -base Tank (UL 142) Configurations -- CUMMINS CAL PACIFIC PAUL Q'HARA 3.0 Applicant Company Name :Contact Person 1939 Deere Ave., Irvine, CA 92606 Mailing Address - 949)337 -5393 paul.n.chara@cummins.com Telephone E-mail Address I hereby agree to reimburse the Office of Statewlde Health Planning and Development for the actual casts incurred by the department for review. 1/06/10 Signature ofApplicant -- - -- Data — _ ..... ^ _ ..... _.. . General Maier, Power Generation CUMMINS CAL PACIFIC, LLC TWO - - CUMMINS Company Name C&4-FD Page 1 of 3 State of California - Health and Human Services Agency Amold Schwarzenegger, Governor 1 / 32 of 85 ble htealthcam Accessibility for Calffomfa' Office of Statewide Health Planning and development Registered Design Professional Preparing the .Report 4.0 PANACHE ENGINEERING INC Company Name AHMED HAIDER, PhM. P.E. C68541 Carted Name Celifomia. License Number 150 N. SANTA ANITA AVE, SUITE 300, ARCADIA, CA 9006 Maft Address 628.203 -8401 AHMED.HAIDER®PANACHEG.COM _ .. Tetrrphone E-rmd! Address California Licensed Structural Engineer Review and Acceptance of the Report 5.0 PANACHE ENGINEERING INC 6.0 CompanyN EUI S. KIM S54$8 Contact Name Cafitonia License Number 150 N. SANTA AANTA AVE,. SUITE 300, ARCADIA, CA 81006 Mailing Address 626. 2034401 PANACHEG@GMAIL.COM Tsteohone Address -- Anchorage Pre - Approval Anchorage is pre- approved under OPA- Separate application for anchorage pre - approval is required) 0 Anchorage is not Pre - approved Certlfrcation Method 70. ® Testing In accordance with: ®1CC -ES AC158 Other (Please Specify): Testing Laboratory (ifapplicable) d CLARKDYNAMIC TEST LABORATORY JOHN R. ANTENUCCI ComPany Name __..._.. ...,......... -.... m Contael Name 1501 ROUTE 51, JEFFERSON HILLS, PA 18023 McWngAddress 412 -382 -7173 retephbn$ E WIRON LABORATOWES, LLC C&npany Nmft 9725 Girard Avenue South, MInneapolla, MN 55431 jrantenuccl@clarkdynamic.com KENT ERICKSON r,r- Ma/GngAdt m 952) 888-7-195 KLEgenvironlab.com Tetaptww E -mail: OSH -FD- Stafe of Colifomia — Heallh and Human Services /agency Page 3 of3 Arnold Schworcenegger, Governor A 33 of85 osl Ipd "Equitable Healthcare Office of StotewFde Health Planning and Development Approval Parameters 9.0 Design In accordance with ASCE 7-05 Chapter 13' ® Yes NO Design Basis of Equipment or Components (Fp/W) = 5.13 Sm (Spectra/ response acceleration at short period) =2.28g ap (lrrstructure equipment or component amplification factor) =2.5 Rp (Equipment or component response modification factor) =2.0 tp (importance factor) = 1.5 zIh (Height factor ratio) -1.¢ Equipment or Component fundamentalperlod(s) -SEEATfACHMENT #1 Building period limits (1fany) = N/A Overall ditenslons and weight (or range thereof) =SEE A7TACHMENT #2 Equipment or Components o grade designed In accordance with ASCE 7-06 Chapter 16' Yes ® No Design Basis of Equipment or Components (VAV = SW (Spectratresponse acceleration at short period) ST (Spectrairesponse acceleration at 1 second period) _ R (Response modification coefficient) =1.0 Do (System overstrength factor) =1.0 Cd (Deflection amplification factor) =1.0 1p (Importance lactod =1.5 Height to Centerof Gravity above base = Equipment or Componentfundamontal period(s) = Sec Overall dimensions and weight for range thereof} _ Tank(s) designed in accordance with ASME BPVC, 2007. Yes ® No 10.0 List ofattachments supporting the special seismic certification ofequipment or components: Test Report Drawings IM Manufacturer's Catalog Calculations Others (Please Specif)r): 1.0 OSHPD 3/18/101.-..- December 31, 2013 Chris Tokas, SHFR %3 {gl - 128 zm -1.0 Name & 7789 seeder seismic certiaceBon vafd Ua OmWiffon of ApprovW Qfanvy DSH -FD- State of California — Heolih and Human Services AgencyPage3of3ArnoldSchwcrzenegger. Govern,/or illc- 34 of 85 ATTACHMENT # 1 Cairk Report # 8385 Title: IBC Seismic Qualification Test of Cummins Motor /Generator Cabinet front -Back Motion Sid -Side Motion Vertical Motion Equipment Mounting Confguratian R,F. (Hz) R.F. (Hz) _ R.F. (Hz) DSMO -23OKW Top of a tank Empty 11.70 2150 NA Environ Report # 41494 -1A Titles IBC Seismit Qualification Test of Cummins Motor /Generator Cabinet Front -Back Motion Sid-Side Motion Vertical Motion Equipment Mounting Configuration R.F. (Hz) R.F. (Hz) R.F. (Hz) OSKAA -10KW Without Tank 5.863 6.83 15.58 DSKAA -10KW Top ofa tank Empty 5.769 7.055 15.53 DSKAA -10KW Top of a tank 100% Full 5.513 6.633 15.73 W01 o 0 ATTACHMENT # 2 G4n.Mostel..::.;:'_'. _:`. DSKA DSKBA DSKCA a n,,G r " DSFAA-E,'' GGP .0 GGHe.. GGHF GGNG GGH14 GGCA' GGLB OSG1tA,B,C_ DSHAB :C U Tes[ Yes' No No r ak ".H,' Na. ; ;, No NO trio No... No . No. Na Na Yessha"T 10.15. 20 25 20 35'4Q5060 :80 35,40,45 60 70. t25. 440.150 1041 .,150 1T5200 31} Basic W!/ 1120 1252 i S,IIT -Rimti 238112690;;`s 1948. 20AA. 24 ' 2362 2410 2675 2875 Z7A4 34 Basic incises :: ,:' 669.. 65.9 66.9 r• !$d"ld4 A2 -:'.: 83 82.8 82.6. 10$ . _ 105 <: 98.2 9A.2... 104.8'- 5105 Baste;Yltlditi nthes 31 31 a:wa- • k 40 .: 40 40 _.. 40 .. 40 40 40 43.3 40 BAsW Inches 38.5 _ E9tY 4Q. W 55 56 69 54 . OSI ./pct 'EquifztWe Healthcare Accessibility For CalfForrlia" Office of Statewide Health Planning and Development , Facilities Development Division www.oshpd.ca.guv /fdd 406 R Street. Suite 200, Socromento, Carrfamto 175811 -6213 Phone (914) 440 -8300 fox (9161654-2973 APPLICATION FOR PREAPPROVAL SPECIAL. SEISMIC CERTIFICATION OF EQUIPMENT AND COMPONENTS For Office Use Only APPLICATION NO. Check whether application is: NEW FTIFtENEWAL s OSP – 0029 -10 CUMMIN6 POWER DEN EI2ATION _ PAUL 9HARA 1 •Q - ManuWurer manufacturers Technical Representative 1939 Deere Ave., Irvine, CA 2606 2.0 919—)337-51393 Mailing Address p0Ul.n.ahara@cummins.com _ E -mail Address BTPC,¢TPC,OTEC,CHPC,O.H PC Product Name Product Type — - SEE ATTACHMENT # 1 -- - uct mode/ No (List ell unique pnxfuct idendlication numbers artdlwsorlrtlnumbers) A -- - General Description: ATPr,. OTPG OTEC, OWPC, d 014PC transW sWtohes ere deegrsd foroperation and swrfohlnq o19&vt ralfaads betw6ejW*Z18fYpower andstandby generator sets Tharere surt8ble lause In emergency, 1e0a11yrequired and optional standbyapplicSOMTheswROMSmonitorbothpowersourrrea, signal generator set startup, automatically transferpowetr, MWreturn meloadtotheprimarypowersourceonceastableutfdyIsavaYebis. BTPC 13yposs lsoladon TransWsvric combine an automatic tr7MrsferswHeh with a dTawnnt isolation mechanism andamanual byp=3 swltalr. It provides a redundantpower transforand retranslar opetnnty for mfticar -need aWlkllftng that require urellablo power supply to the load. CUMMINS CAL PACIFIC PAUL OWARA3.0 Applicant Corriluany Name -- w 1939 Deere Ave., Irvine, CA 92606 Contact Person Mailing Address 949)337 -5393 paul.n.ohara@cummftxom v Telephone _. _.._ E -mail Address I hereby agree to reimburse the Office of Statewide Health Planning and Development for the actualcostsincurredbythedepartmentforreview. Signature ofApplicant General Manager , Power Generation rare - - - - - -- - - 1/06/10 Date CUMMINS CAL PACIFIC, .LLC Company Name 38H -F0 Siate of Carifoiao — ,Health drld Human Services AgencyPage1of3ArnoldSchwvxenegger, Governor I .. 37 of 85 os Pa °Cquiil.ble Healthcam Arce551_bility forCal#fomfa" Office of Statewide Health Planning and Development - Registered Design Professional Preparing the Report 4.0 PANACHE ENGINEERING? INC Company (Jame AHMEO HAMER, FKD, P.E. CORSA1 Cameo Name lrOJiTi@ L ' @RSA umber 180 N. SANAT AANTA AVE, SUITE 300, ARCADIA, CA 91006 MaftAddress 626 - X703.6401 AHMED)- gA/DFP@PANACHEt. COIN Telephone E- HWAddress California Licensed Structural Engineer Review and Acceptance of the Report 5.0 PANACHE ENGINEERING INC Companymarne EUI S. IaM 33128 Contact,Name CaMmis License NWnber130N. SANTA AMT.A AVE, SUITE 300, ARCADIA, CA94006 JLtaUing Address626.20 -6401 PANACHE-GCg?GMAIL.0 ©M Telephone E-mail Address Anchorage Pre-Approval wr.. 8.0 Anchorage is pro - approved under OPA- Sep8r*t8 applicatfOn for anchorage pre- approval is required) 9 Anchorage is not Pre - approved Certification Method 70. ® Testing In accordance with: 1CC -ES AC-156 Outer (P/ease Specify): LJ Analysts Experience data Combination of Testing, Analysis, and/or Experience Data (Please Specify): Testing Laboratory (if applicable) 8.0 T CLARK aYNAMlO TESTLABORATORY JOHN R. ANTENUCCI ConWany ftm CoRrOotName 1801 ROUTE 51, JEFFERSON HILLS, PA 13025 MnIIIRgAddress - —^ 412- 382 -7173 - _ jrantenuc el clarkdynamic.com Tole$&* E -mail: OSH -FD- State of California — Health and Hurnon Services Agencyego3of3Arnold5chwarxenegger, Govemor 0/9 38 of 85 OSI ,bpd °Eq.uiiable Healtbc Office of Statewide Health Planning and Development Approve! Pararneiem 940 Design In accordance with ASCE 7-05 Chapter 13: Z YeS No Design Basis of Equipment or Components (Fp A#d = 1.5 SD9 (Spectral response acceleration at short period) =2.17 ep (in- structure equipment or component amplification factor) =2.5 RP (Equipment or component response modification factor) =6.0 1p (Importance, factor) = 1.5 r!h (Height factor ratio) =1.0 Equipment or Component fundamental period(s) =SEE ATTACHMENT 2 Building period limits (ifany) = N/ASec Overall dimensions and weight (or range thereoo = SEEATTACHMENT 1 AcceqslbftRv Fc)r Oali(6rofa' Equipment or Components @ grade designed In accordance with ASCE 7 -05 Chapter 15: Yes ® No Design Basis of Equipment or Components (V!W) = Sos (Spectral response acceleration at short.periodl = S, (Spectral response acceleration at 1 second period) R (Response modification coot k*n0=1. 0 A (System overstrength factor) =1.0 Cd (Deflectlon amplification factor) =1.0 1 (Importance factor) =1.5 Height to Center of Gravity above base = Equipment or Component fundamental perlod(s) = Sec Overall dimensions and weight (or range thereof) _ Tanks) designed in accordance with ASME BPVC, 2007: Yes No 10.0 List of attachments supporting the special seismic certification ofequipment or components: Test Report L1 Drawings 0 Manufacturer's Catalog Calculations ® Others (Please Specify.-): ATS UST December 31. 2012 Chris Tokas, SHFR so, cal = 2.1 zM -1.0 r b d 71ded71de — _.... a Rwlamia i Ae+f/L nfln.. von. 1). , Confton ofAppmrral Ofanyy. aSH -FD- State of California- Health and Human Services AgencyPage3of3AmoidSchwarzenegger, Governor 39 of 85 71*/ OTPC Transfer Swttches: 40 — 4000 Amps Are bamiRx owhonandcoobware mwrdad in a Wy4askaB vobeura. Wiry bare f cornp5oswNl+ +p8 WEO. Irb% I aemnj k Wdjk i MWre WiioM can" goad A% 7 =s IUL I= IMLO I= Iwo I'm 141.0 IMv IUD 116 flAwatMinns._ lrewalsr .Atek 1w in h— IM& A - 40AMMA.— OlnuMb>n. Irmesere soritcftptLLlyp i7[ NfLNHaHel3:.06ttW+6i rw Amprau" [""M— .lwwm Laair sw I aw wen 1 w t 'tom I dtffiuq AaaraX54amA.t gdr_si des, 9/Q 40 of 85 OTEC Transfer Switches: 40 —1000 Amps itcatamaaetele tnxa>kamaJ rciw+1+ talea n6 om7piat'a 1 PAY.` s af7r 7ri4ctrbllRtm i a'd aor Nnne7iela..l.a.aL.rf C17'hB7 tJL 4YV 3g.1. i. Q 19 sPSieru7 1x4711 0 01+x+ W A e7a7 M711 In PIA lb ba Art r¢ P3D 140 046 gt VtA Z 813 em 1m aI Z' asa 7$A 007 S60 OR MD 4M 41.4 MW 108 i 4iD 16{7 RA xl Od1U -Eifi dxe rlDe 771A xK 9 Q i 37 mx,am eta r17e 77.b W Pw Cm ia6 A- R! 1013 m tad 7d® t$ Nnne7iela..l.a.aL.rf C17'hB7 tJL 4YV 3g.1. i. Q 19 sPSieru7 5 g 41 of 85 WL 41•f- Sidb11. 5 g 41 of 85 BTPC Bypass - Isolation Switches: 40 - 4000 Amps 7mbareemw and amMOON aaA a kWxC Nv 04mm va* 0" RpW 4mrp@YSWfh mmRM Ores . aae ler sdtehInUL qys4 4"aw+ OieMar'a44 - aaeararardtrTin UlhW`a4 t, Iat M Is,e le,c,. 61a 42 of 85 frTuf7rmRm E':r"tt E7M MOM Ps3F#Qi QSf+7 E!il:EI?'7rIrki rF:i[rlIC47fI i tom s iia fi• Fz> 1. lLdi'Llla"a /i rF11/Sir l 3 FF i,f F iES•+JfS': i::{=lE3.Ki Er:Err1/ r. *.,ai 5s acrsv aeFC eryawrsaaasatn s t rseac3e w 1 .. -`.:• PE•s.:!sae::sawn: aa a aru r,a ra:>•e o l- r.-, si5m 7iII e F i ri`.E?:i9ifi417C.L?r•# Ef[y:'/R.". raw L'/(: i 2 1.::.:y<E"fi76':iF•!Qt•iA!_.. FPa'.- .d3S°.t• 7F'"sa/ iiP.?.7@.6/ E:'•7ti.IlFt3!JES3i1 H571:,'RIkT.# R5'S a x"R Elf l' rl'— f'e r'li:iw f11'i•I: ifi53Si1Fia 7i$ i/£'FaE ff I i#1.'I174C''• d'i/9 61a 42 of 85 CHPC /OHPC Transfer Switchew 100 — 800 Amps pa b.mfev vA#= +ariaommot WOttaDtsad &r all riocidau 4r,00% . WWO band r *0tw RGC. DhnwnMonv . tr7nutot "MM1cn in ULMm i trata mm Mmrmlam • trai (pr si Ach fn III t V* 39# 4; 411, ft 0 Mab" i s Fb F Width eta toers — or en in in Ilm An mro m mm a6 tC5.1tA;.226. 04 0 m aim an tea 4W 44 ul9 41 tm 000416M 106 4MOM dD I Im W 47 t 4B, WD 429 e1n5 286 lit se. 7yE d t 31A WS D: L92 53 19`W rli 1$B W6t1 6 Mmrmlam • trai (pr si Ach fn III t V* 39# 4; 411, ft 0 Mab" i s 43 of 85 t Width W ht crbtn.t Oamiwr dmwlna mro mm In met s t 515 t30D Nii 3t 44A i tz 131 fD6 i 1. tr i7 W 47 t 4B, WD 429 Ste se. 2" d t V. -116 T2 t= IN 50A 1 dtt t69 91i, . •. 43 of 85 A r c 11 r I CUMMINS ATS SEISMIC SHAKE TABLE TESTING SUMMARY my pgr.t• 8169 pq aou/utlo701dlk l6lGmtMMts 'IrnaGn'a0vP 11Atdf'teehmf C" 8pmtIt 8843 t¢WM(VWJ%m&O"Wr.WTQOte1GtueMoi 7gPpNA9yptmSirphlmlinmb Whin ! 2ntVCdOW nW rmPt.ssttMaron VrlilhpUA9 m e(Yh (Q CsaAmEqT pdu ABp>ap5 tlAtyb111K I4Ci01mdcQPOTiM , 6&lxvwl 9304 Tmt MC,&tWft qy IggptTat dACummftT?*PSkT& DMA V4*d MVC241"i A4* ttt I 44 of85 Cummins PIN 0998 -0090 SEISMIC CERTIFICATE OF COMPLIANCE THE VMC GROUP The Power of Together Cummins Power Generation BTPC Line of Automatic Transfer Switches' is Seismically Certified in accordance with the following International Building Codes: IBC — 2000, IBC — 2003, IBC — 20062 Seismic analysis and shake table testing was conducted in accordance with ASCE 7 -02, ASCE 7 -05 and strict adherence to ICC -ES AC -156. The basis of this seismic certification is through successful tri -axial shake table testing at nationally recognized CLARK DYNAMIC /ANDI TEST LABORATORY and analytically evaluated by the independent approval agency, The VMC Group.' The above referenced equipment is APPROVED for seismic applications when properly installed, used as intended, and located in the 48 continental United States, PLUS Hawaii and Alaska.° The ONLY EXCEPTION being a four mile radius surrounding a location in Sikeston, Missouri (36.8 latitude, -89.6 longitude). Below grade, grade, and roof -level installations are permitted and included in this approval. Installations in essential facilities and as life safety applications - both requiring post event functionality, are also included in this approval. Seismic shake table testing was conducted to a ZPA of 2.73 g and a maximum flexible region acceleration of 3.64 g. This level corresponds to an Sdsvalue of 2.275 g (3.42 g Se for Soil Class D).5 Site Specific Requirements (must be supplied by installation project structural engineer of record): Location: Building Type: Sds Requirement: Equipment Capability: Equipment Importance Factor (Ip): Installation Requirements: This product can be installed at grade or at the roof level. 4.00 i 3.00 6 2.00 Z Z 1.00 0.00 Figure 1A Seismic Capacity of Tested Equipment i 10 Frequency [Rz] 100 Rated Horizontal Capacity AFLX = 3.64g ARIG = 2.73g Rated Vertical Capacity AFLX= 1.528 ARIG = 0.61g Capacities are for Roof Level Equipment Installation. The VMC Group• 113 Main Street, Bloomingdale, NJ 07403•Tel: 973.838.1780• Fax: 973.492 -8430• 45 of 85 CERTIFICATE OF COMPLIANCE NOTES THE VMC GROUP The Plower of Together All equipment listed herein successfully passed the seismic acceptance criteria for non - structural components and systems as set forth in the ICC AC -156. Each unit remained captive and operational after the seismic shake -table event. The switch mechanism and controlling electronics successfully operated the unit, switching power from normal to emergency and back again after the seismic test. Also, the enclosures did not show any sign of structural yielding or damage due to the shaking. The anchorage data from the strain bolts has been correlated and anchors selected appropriately for concrete attachment. Details are provided on the manufacturer installation drawings. 2. The following building codes are addressed under this certification. IBC 2000 — referencing ASCE 7 -02 and ICC AC -156 IBC 2003 — referencing ASCE 7 -02 and ICC AC -156 IBC 2006 — referencing ASCE 7 -05 and ICC AC -156 3. Seismic qualification testing was conducted on a tri -axis shake table. The test criteria and procedure was defined directly from the International Code Counsel (ICC) AC -156 document which outlines seismic testing qualification and acceptance criteria. The test response spectrum (TRS) enveloped the design response spectrum (DRS) containing the zero - period acceleration (ZPA) 2.73 g with a maximum acceleration of 3.64 g. The DRS is shown in Figure 1A and corresponds to roof -level installation of equipment. Below grade, grade, and roof -level installations are permitted and included in this certification. Refer to the Cummins Power Generation Switch Installation - Seismic Requirements drawing for anchor requirements and mounting considerations for switch seismic applications. Anchor locations, size, type, and load requirements are specified on the Switch Installation - Seismic Requirements drawing provided by Cummins Power Generation. Mounting requirement details such as brand, type, embedment depth, edge spacing, anchor spacing, concrete strength, wall bracing, and special inspection must be outlined and approved by the installation project Structural Engineer of Record. Structural walls, structural floors, and housekeeping pads must also be seismically designed and approved by the installation project Structural Engineer of Record to withstand the seismic anchor loads as defined on the Cummins Power Generation installation drawings. The installing contractor is responsible for the proper installation of all anchors and mounting hardware, observing the mounting requirement details outlined by the Engineer of Record. Contact your Cummins Power Generation Representative if a detailed Seismic Installation Calculation Package is required. 5. This certification is based on a maximum Sdg value of 2.275 g. This is obtained from the Maximum Considered Earthquake Short Period Spectral Response Acceleration, S„ of 3.42 g for Soil Site Class B with 5% damping and adjusted by the soil site coefficient, Fe, value of 1.0 to Soil Site Class D as the default when the site soil properties or final equipment installation location are not known. Soil Classes A, B, C, D, E, Seismic Use groups I, II, III, IV, and Seismic Design Categories A, B, C, D, E, and F are all covered under this certification, limited by the Sds value stated above. A seismic importance factor, Ip, of 1.5 applies to this certification to include essential facility requirements and life safety applications for post event functionality. John P. Giuliano, PE President, The VMC Group Charles Ranft Authorized Cummins Signature Manager of ATS Engineering Cummins, PGA Date of Issue: Jan. 5, 2007 (For a complete report, reference document number VMA -43120 by The VMC Group.) Tlie VMC Group•113 Main Street. Bloomingdale. N107,103 -Tel: 973.838.1780•Fax: 973.492-8,130•vnwm. 46 of 85 PowerCommand° Annunciator Discrete Input or PCCNet Description The Universal Annunciator Module provides visual and audible indication of up to 20 separate alarm or status conditions, based on discrete (relay) inputs or network inputs. Each LED can be controlled by either a discrete wire input or by a signal on the PCCNet network sent from an external device, such as a PCC1301 or PCC2100 (version 2.4 or later) control. In addition to the LEDs, the annunciator can control four custom relays based on signals received over the PCCNet. When one of the annunciator's discrete inputs is activated, the annunciator will broadcast that information over the network. By taking advantage of the network, discrete inputs and custom relays, the annunciator can be used as expanded 1/0 for a genset controller. Easily installed in a location to give immediate notification of an alarm or warning status. Designed to give operating /monitoring personnel quick - glance status information. The module directly senses battery voltage to provide green /yellow /red alarm and status information for that parameter. Genset controller complies with NFPA level two requirements when used with the display but without the annunciator panel. When used with the annunciator it meets NFPA level one requirements (emergency and standby power systems). The annunciator module can also be used for monitoring of transfer switch or other equipment status. Features Visual and audible warnings of up to 20 separate alarm or status conditions. LEDs can be controlled either via PCCNet or discrete input. Status of discrete inputs is broadcast on network. Four custom relays can be controlled over the PCCNet network. Configurable LED color (red, yellow or green) and selectable horn operation allows maximum flexibility. Standard NFPA 110 label, field configurable for other alarm status and conditions. Each audible alarm is annunciated, regardless of the number of existing alarm conditions displayed. Sealed membrane panel design provides environmental protection for internal components and is easy to clean. Configurable for negative (ground) input or positive input. Integral DC voltage sensing. Flush or surface mount provisions. UL Listed and labeled; CSA certified; CE marked. 02009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generetionend Cummins are registered trademarks of Cummins Inc. PowerCommand and "Our energy working for you." are trademarks ofCummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S -1472e (8109) 47 of 85 Specifications Signal requirements Positive - Input impedance is 1.82 kOhms to ground; maximum input voltage = 31 VDC. Negative - Input impedance is 1.82 kOhms to Bat +: inputs are at Bat+ level when open. Sink/source current threshold for detection - 150 uA minimum, 3 mA maximum. Typical conductor size: 16 ga for 304.8 m (1000 ft) Max conductor size for terminal: 12 ga Relay outputs 0.2 A at 125 VAC and 1 A at 30 VDC Network connections Use Belden 9729 two pair, stranded, shielded 24 AWG twisted pair cable for all PCCNet connections. Total network length can not exceed 1219 m (4000 ft). Up to 20 nodes can be connected to the network. Note: Any communications wire connected to the generator set should be stranded cable. Power Maximum consumption: 15 watts Battery voltage Functional range - Audible and visual conditions operational from 6.5 to 31 VDC. Low voltage setting - 12.0 VDC for 12 Volt nominal systems; 24.0 for 24 Volt nominal systems. High voltage setting - 16.0 Volt for 12 Volt nominal systems; 32.0 Volt for 24 Volt nominal systems. Alarm horn Sound level: 90 dB at 30 cm Physical Weight (with enclosure): 1.4 kg (3.0 Ibs) Temperature 20 °C to +70 °C (4 OF to +158 °F) Humidity 10% to 95% RH (non - condensing) Default lamp configurations Can be configured for current NFPA 110 standard or as a replacement for Legacy (pre -2001) NFPA 110 annunciator 300 -4510 or 300 4511) Lamp Description NFPA 110 Color Horn Flash D31 Customer fault 1 Green No No D32 Customer fault 2 Amber No No DS3 Customer fault 3 Red No No DS4 Genset supplying load Amber No No DS5 Chamer AC failure Amber I Yes No DS6 Low coolant level Amber Yes No D37 Low fuel level Red Yes No DS8 Check generator set Amber No No D39 Not in auto Red Yes Yes D310 Generator set running Amber No No D311 High battery voltage Amber 1 Yes No D312 Low battery voltage Red Yes No D313 Weak battery Red Yes No D314 Fail to start Red Yes No DS15 Low coolant temp Red Yes No DS16 Pre-high engine temp Amber Yes No DS17 High engine temp Red Yes No DS18 Pre -low oil pressure Red Yes No DS19 Low oil pressure Red Yes No DS20 Overspeed Red Yes No Our energy working for you?' www.cumminspower.com 02009Cummins PowerGeneration Inc. All rights reserved. Cummins PowerGeneratlonand Cummins are registered trademarks ofCummins Inc. PowerCommand and "Our energy working for you.' are trademarks of Cummins Power Generation. Other company, product, orservice names may be trademarks or service marks of others. specifications are subject to change without notice. s -1472e (8/09) C PO B' Generation 48 of 85 Typical installation ATS #4 I PCCNet Network Genset Supplying Load** r \ Direct Wired ATS #3 Genset Supplying Load** ATS #2 Genset Supplying Load** ATS #1 The annunciator broadcasts its status upon direct wired Input Genset Supplying Loadpg change and a minimum of once Charger AC Failure every five seconds. It only sets to "active" direct wired inputs BATTERY CHARGER that are active. Charger AC Failure ANNUNCIATOR EXTERNAL GENSET 1/0 Customer Fault 1** Low Coolant Level* Customer Fault 2** Low Fuel Level* Customer Fault 3** Genset Supplying Load GENSET Charger AC Failure Low Coolant Level* 0 Low Coolant Level* Low Fuel Level* Low Fuel Level* Check Genset Check Genset Not In Auto Not In Auto Genset Running Genset Running High Battery Voltage High Battery Voltage Low Battery Voltage Low Battery Voltage Weak Battery Weak Battery Fail to Start Fail to Start Low Coolant Temp Low Coolant Temp Pre -High Engine Temp Pre -High Engine Temp High Engine Temp High Engine Temp Pre -Low Oil Pressure Pre -Low Oil Pressure Low Oil Pressure Low Oil Pressure Overspeed 01 Overspeed Custom Relay 1 8,1 Custom Relay 1 Custom Relay 2 w Custom Relay 2 Custom Relay 3 w Custom Relay 3 Custom Relay 4 1 Custom Relay 4 Low Coolant Level and Low Fuel Level statuses can be either direct wired from External Genset 1/0 or be part of the PCCNet network status coming from the genset. If direct wired, then the annunciator sets the appropriate bit for the genset to reference. These can be Genset Supplying Load 2 thru 4 or Customer Faults. When enabled, High Battery Voltage, Low Battery Voltage, and Normal Battery Voltage takes precedence over the hardwired input. Normal Battery voltage can replace Weak Battery. Our energy working for you.T" www.cumminspower.com 02009 Cummins Power Generation Inc. Ali rights reserved. Cummins PowerGeneratlonand Cummins are registered trademarks of Cummins Inc. PowerCommand and "Our energy working foryou." are trademarks of Cummins PowerGeneration. Other company, product, or service names may betrademarks or service marks of others. Specifications are subject to change without notice. S -14729 (8/09) Generation 49 of 85 Dimensions v 5.25' 133mm) 3.50' 88.9mm) O 0 0 8.25' 159mm) 0 0 4.50' 114mm) 0.219' (5.8mm) MOUNTING HOLES 0 0 O O Dimensions: In (mm) Ordering information Part number Description 0300 - 5929-01 Panel mount 0300 - 5929-02 Panel with enclosure DCCH®C COMPATIBLE See your distributor for more information. Cummins Power Generation Americas 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone: 783 574 5000 Fax: 783 574 5298 Our energy working for you.T' www.cumminspower.com Europe, CIS, Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902 02009 Cummins Power Generation Inc. PJI rights reserved. Cummins Power Generstlonand Cummins are registered trademarks of Cummins Inc. PowerCommand and 'Our energy working for you." are trademarks ofCummins Power Generation. Other company, product, or service names may betrademarks orservice marks of others. Specifications are subject to change without notice. S -1472e (8109) Asia Pacific 10 Toh Guan Road #07 -01 TT International Tradepark Singapore 808838 Phone 85 8417 2388 Fax 85 8417 2399 C [Pbweir GaeneraUon 50 of 85 KT75 - 250 AMP J -FRAME SET @ 200 AMP TRIP MOUNTED ON THE LEFT SIDE I.— ..n --.I Common mounting dimensions across the entire range means that the mounting pattern never has to change even when panel designs change. Shown above: A J -Frame Powerpact Circuit Breaker. abuo Smnd Elechic F35 PowerPact' J -Frame Circuit Breakers in 150A to 250A Circuit Breakers for Control Panel Applications Designed to address the unique demands of panel builders, PowerPact J -frame Molded Case Circuit Breakers give you the right combination of features and performance to satisfy your circuit breaker requirements. PowerPact circuit breakers deliver unmatched design flexibility across the entire range of 150A to 250A frame sizes offering the benefits of a flexible, modular circuit breaker that panel builders demand. Design standardization enables panel builders to improve their productivity so when specifications change, the panel design can remain the same. Thoughtful features that make this possible include: Common mounting dimensions (shown left) across the range saves time, so that although specifications may change, the circuit breaker location remains the same. Common accessories, actuators and trim dimensions across the range increases flexibility to meet specification changes. Field- installable trip units and accessories allow for late cycle modifications to the circuit breaker for after - the -fact flexibility. Snap -in terminals can provide terminal solutions for a broad range of control panels for increased productivity. PowerPact J -Frame Circuit Breakers come in many interruption ratings and are designed to limit let- through currents to provide better protection for downstream components. These circuit breakers are also certified to global standards including UL, IEC, CSA and NOM offering you the ability to comply with local standards wherever that might be. UL 489 Interruption Ratings J -Frame 1 SQUARED 240V 165kA 600V 118kA 51 of 85 Powerpact® H- and J -frame Circuit Breakers Section 6 —Trip Curves 150 -250 A — JD, JG, JJ, and JL MULTIPLES OF RATEDCURRENT I ,T .... W JO, JC. JJ, JL MOLDED CASECIRCUIT BREAKERS oeL +-- _T. {- -+ L I + }-- -- - -{ t r.j..iJ CtRCUrt BREAKER tlVORMATICM1l —jJ. — ' t r j -- r II .'_ t (- r --'r -f -- ' - -- ' -.- -i -j. ..s A... .nw. ss Thlec— btobewee forappkatlon end ooadhauon puPmo o*. The EZ-AMP twhm atthebottom of the Pepe WmtOd be wee dw" owner woehmtr ender i AN ttrnehrrrenteharoetM4tico—f deft10 haeeeon40'CemblMt wdgatkj1ai " 7smYUBamere madewphcentlncto aor eppmpAete Moph end etl qe. a F t ::f - 4 r ` 1;f4.1_ t 11-4 Iiia wUdmum 9MOLe -vole7wPin , 1F, y. ` AT]S'C BASED ON MEY11 A9 -1]W7 HT Al 11 1 a t-f- 1 .1- ( °` " rl• j- {. i I _. -: I I a-y — - t. II_. l._., I,:_. r r, "1 t 1 I I _. ; I. ' i.. i .1 I I r f •' 1 { L_rf 1 t r 1 r{ t4 L yf { 11 I C I yl I ill {+ q, I C? 7 I r l 1 O , _I Jtj 4 Ti 4- I -a} a a 1LunnLOW -. - wer9 MtBM Ijt:77ieq +-1 - rk r tyb1 a, I I I I I YAONE7ICTRIP L.. - IL '(- I I I f 17T, A0.1U6TYEMTRANG . 1_ f; ;__ {f e7 I I I.I 1 + } ( AY" 50" 0 iEA""° f i+ I^ f 1 i') n I_ 11CYCLE I ' VaCYCLE - T t t1 rt' ! : •• S 9 9 e 9 9 E 9 9! of 1 a l l Q; 01 gg 1111111119 tftft MULTIPLES OF RATED CURRENT -° 52 of 85 Powerpact® H- and J -frame Circuit Breakers Section 6 —Trip Curves J -frame 250 A (JD, JG, JJ, and JL) gl r M e E 7 S 1 1 J 0 Curve No. 50-8 Let - Through Pt tub 50-g Peek Let -Through Current Ip Pt Cure No. 50-8 e0 40 w 7 21 g 8 e 7 0 0 N - N W W 1. - W IM 1W Available Short Circuit Current (RMS Symmetrical Amperes x 103) l0 Cu No. 509 I l at e%POrar feo0orr - - } I ' t- AleaYnlanAvailable PwY Cu at 78% Pore Paetw I t. o f I r r I Li e00V L. I I t, 1 1 Saov V i.. 0` i::. f I I 1 II e0 40 w 7 21 g 8 e 7 0 0 N - N W W 1. - W IM 1W Available Short Circuit Current (RMS Symmetrical Amperes x 103) l0 Cu No. 509 I l at e%POrar feo0orr - - } I ' t- AleaYnlanAvailable PwY Cu at 78% Pore Paetw I t. o f I r I t, 1 N w a0 W w r0 as so 1t70 200 Available Short Circuit Current (RMS Symmetrical Amperes x 101) 53 of 85 8 5 4 L 3 2 1 0320_ NOTES: 2347 D ERD237771A I I PRODNCTI011_R ILELCASEMSAJP PPIP OS -i2 -03 I. THIS PART IS VENDOR SOURCE CONTROLLED. 2. 3 POLE THERMAL MAGNETIC 50/60 H7. 3. SUPPLIED WITH LINE d LOAD LUGS (tl /0 - 410 AL OR CU). 1700 -250 AMP 3/0 -350 NCMIL AL OR CU). D /. D 52 0 .20191,01 [S,II 6,22 (MOUNTING HOLE) 1.30 (158,01 5. 00' WIRE STRIP LENGTH. LUG TOROUE -225 L9 -IN, 33,01 1.38 1 38 [35,01 35,01 lw 2.06 s - - - -- - 52,+1 - - +.12 104,7] 38 .86 35,01 121,91 1.37 34,8] 1.76 44,11 2.60 66,11 5.5 uel, 7 sl 5.74 — n +s.el 169,21 17.9° OFF 9. 5° B ON 53 B TR 2 IPPE 17, 227,0] 1121. Ol 8 1e1] 3.2e 2.87 3.24 [9511] 62,11 (72,91 [82,41 ISOMETRIC VIEW F— 4.25 91 108,0] [ 48,51 A A CLAS— ICATION a CIA— TERISIICS cNl L NA,pNO Ar rNOrEO _P- LAASQN ___ -- iu NIxDR rNON[I GATE - 05.02.05 LIFE BELa 57NB0L APPtI[5 rD UPPCR LlNlt uN NME C' S_JONlsoN :5 (12-05 / fib 5++5 P-LAN5011 Os -02-05 f \ICJ IFI LIxE .NDrE 5 NDDLi.PPLIES ro Lo.ER LIN„ I , +' „ ® ,wNp URSOA os -at os CIRCUIT-BREAKER (1-FRAWE) ND LINE NI • 1"I APPII[5 TD Np7x L INIrs dI IIN NinN .> t .P ,.pnE C . + •. „+ COafRdCf®i TREY N$!a TIDN TND raERANCL well se r:>tia ie:Nre = ,•,,, ztml:*,%. GENERAL 0320_2347 I•I 0 A 5 4 T 3 2 I 1 N s 0 0 0 N s Batteries and accessories Part number Battery Cold cranking amps Voltage Reserve ca c Length Width Height Group size Ship weight Itis Qts electrol e 0416 -0439 Dry 1400 12 430 20.75 11.00 9.63 8D 110 16.0 0416 -0579 Dry 525 12 90 10.25 6.63 8.75 24C -675 20 6.0 0416- 0579 -01 Wet 525 12 90 10.25 6.63 8.75 24C -675 36 5.9 0416 -0796 Wet 725 12 150 13.00 6.88 9.63131-4 62 1 4.2 0416.0823 Dry 725 12 150 13.00 6.88 9.63 31-4 42 4.2 0416 -0848 Dry 1080 12 270 20.75 8.63 9.63 4D 85 13.0 0416-0980 Wet 1000 12 200 13.00 6.88 9.63 31 -5 65 4.2 0416 -1040 Dry 800 12 160 13.00 6.88 9.44 31 65 4.2 0416 -1051 Wet 530 12 80 8.13 6.63 7.50 26 -775 31 3.7 0416 -1105 Wet 1400 12 430 20.75 11.00 9.63 8D 125 16.0 0416 -1138 Sealed NA 12 NA 5.88 3.88 3.75 NP12 -12 9 4.0 0416 -1264 Dry 730 12 420 20.67 10.83 9.45 8D 110 16.0 0416 -1291 Sealed 800 12 110 10.00 6.88 7.81 34 38 4.0 0416 -1330 Wet 810 12 146 10.25 6.63 8.88 24XL 43 5.9 0416.1332 Dry 420 12 60 9.13 5.25 8.88 22NF 19 4.0 Battery racks (Not recommended for mountina on skids. Part number Description 0416 -0527 20.5" x 11" (includes hold down brackets) 0416 -0475 14.5" x 9.25" (loose rack, not intended for anchoring) 0541 -0798 13.725" x 9.725" (includes hold down brackets) Battery heater Increases battery startinq capability in lower than optimum ambient temperatures. Part number Description 0333 -0469 Heater is a 6" x 9" pad installed in the battery rack directly under the battery case. Comes complete with an 8' cord and standard duplex plug. 200 Watts at 120 VAC. 0541 -0555 Heater is a 6.5" x 8" pad with 3' cord, 120 Watts at 120 VAC, 40 °F /70 °F preset thermostat. Battery box Part number Description 0416 -1263 Battery box has approximate inside dimensions of 21.125" long X 11.75" wide X 10.5" high. Box is constructed of black plastic with 4 mounting feet and a cover held on by 2 thumb screws. The box also has 2 slots on each side to accommodate battery cables. (see drawing on page 3). Note: Box material will become soft and pliable around 240 °F. 02009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. 'Our energy working for you.' is a trademark ofCummins Power Generation. SpecIflcations are subject to change without notice. AC -1501 (2/09) Page 1 of 3 55 of 85 Application Listed below, by set model, is the specific battery designed to fit the skid mounted battery rack. (Larger batteries, if required, may not fit the standard Begin Current Model Spec sec skid mounted rack.) Battery P/N Quantity DFAA F H 0418 -0439 2 DFAB G N 0416 -0439 2 DFAC F N 0416-0439 2 DFBF M Z 0416 -0439 2 DFCB M Z 0416 -0439 2 DFCC M Z 0416 -0439 2 DFCE B J 0416 -0439 2 DFEB M T 0416 -0439 2 DFEC E L 0416 -0439 2 DFED B H 0416 -0439 2 DFED A F 0416-0439 2 DFEH A F 0416 -0439 2 DFEJ A F 0416 -0439 2 DFEK A F 0416 -0439 2 DFGA F H 0416 -0439 4 DFGB F K 0416 -0439 4 DFGE A C 0416 -0439 4 DFHA A H 0416 -0439 2 DFHB A H 0416 -0439 2 DFHC A G 0416 -0439 2 DFHD A E 0416 -0439 2 DFJC N R 0416 -0439 4 DFJD F H 0416 -0439 4 DFLB M T 0416 -0439 4 DFLC N W 0416 -0439 4 DFLE A F 0416 -0439 4 DFMB N T 0416 -0439 4 DGBB E L 0416 -0848 1 DGBC D K 0416 -0848 1 DGCA M U 0416 -0848 1 DGCB M U 0416 -0848 1 DGCC A B 0416 -0848 1 DGCC A B 0416 -0848 1 DGDA L S 0416 -0848 1 DGDB L S 0416 -0848 1 DGDK A D 0416-08481 1 DGEA K N 0416 -0848 1 DGFA K S 0416 -0848 1 DGFB K S 0416 -0848 1 DGFC A N 0416 -0848 1 DGFS A C 0416 -0848 1 DGGD A C 0418-0980 1 DGHD A C 0416 -0980 1 DGHE A C 0416 -0980 1 DKAC A C 0416 -0579 1 DKAE A D 0416 -0796 1 DKAF A E 0416 -0796 1 DNAA A B 1 0416 -1040 1 DNAB A B 0416 -1040 1 DNAC A C 0416 -1040 1 DNAD A C 0416-10401 1 Model Begin sec Current Spec Battery P/N Quantity DNAE A C 0416 -1040 1 DNAF A E 0416 -1040 1 DQAA A F 0416 -0439 2 DQAB A F 0416 -0439 2 DQAD A E 0416 -0439 2 DQAE A E 0416 -0439 2 DQAF A E 0416 -0439 2 DQBA B G 0416 -0439 2 DQBB B G 0416-04391 2 DQCA A B 0416 -0439 2 DQCB A B 0418-0439 2 DQCC A B 0416 -0439 2 DQDAA B B 0416 -0848 2 DQDAB B B 0416 -0848 2 DQDAC B B 0416-08481 2 DQFAA A A 0416 -0439 2 DQFAB A A 0416 -0439 2 DQFAC A A 0416 -0439 2 DQFAD A A 0416 -0439 2 DQDAA A A 0418-0439 4 DQGAB A A 0416 -0439 4 DQDAA A A 0416-04391 2 DQDAB A A 0416 -0439 2 DQKAA A A 0416 -0439 4 DQKAB A A 0416 -0439 4 DQKB A G 0416 -0439 4 DQKC A G 0416 -0439 4 DQKD A A 0416 -0439 4 DQKH A B 0416-04391 4 DQLA A A 0416 -0439 6 DQLB A A 0416 -0439 6 DQLC A A 0416 -0439 6 DQFAA A A 0416-0848 1 DSFAB A A 0416-0848 1 DSFAC A A 0416 -0848 1 1 DSFAD DSFAE A A 0418-0848 1 A A 0416 -0848 1 DSKAA A B 0416 -0848 1 DQGAB A B 0416 -0848 1 DSGAC A B 0416 -0848 1 DSKAA DSKAB DSHAC B C 0416 -1330 1 2 B C 0416 -1330 2 B C 0416 -1330 2 DSFAD A A 0416 -1330 2 DSHAE B C 0416 -1330 2 DSHAF A B 0416 -1330 2 DSKAA A A 0418 0798 1 DSKAB DSKBA DSKCA A A 0416-0796 1 A A 0416 -0796 1 A A 0416-0796 1 Our energy working for you -TO www.cumminspower.com 02009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. 'Our energy working for you' Is a trademark ofCummins Power Generation. Speefications are subject to changewithout notice. AC -1501 (2/09) Page 2 of 3 Power Generation 56 of85 Application (continued) Model Begin sec Current sec Battery P/N Quantity GGDB A F 0418 -1332 1 66FB A B 0418 -0798 1 6GFC A B 0418 -0798 1 66FD A G 0418 -0798 1 66FE A G 0418 -0798 1 SOHO A B 0418 -0798 1 GGHC A B 0418 -0798 1 GGHD A B 0418 -0798 1 66HE A E 0418 -0798 1 GGHF A H 0418 -0798 1 GGHG A H 0418 -0798 1 GGHH A H 0418 -0798 1 60KA A C 0418 -0848 1 66KB A C 0418 -0848 2 66KC A C 0416-0848 2 6GKD A C 041 6-0848 1 1 for 12V systems or 2 for 24V systems T 11.00 F.- 23.88 -1 Battery box (P /N 416 -1263) Americas 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone: 783 574 5000 Fax 783 574 5298 Model Begin sec Current sec Battery P/N Quantity GGLA A E 0418 -0798 1 GGLB A E 0418 -0798 1 GGMA A A 0418 -1332 1 GGMB A A 0418 -1332 1 GGMC A A 0418 -1332 1 GNAA A D 0418 -1040 1 GNAB A D 0418-1040 1 GNAC A D 0418 -1040 1 GQKA A B 0418 -1284 2 GQMA A C 0418 -1284 2 GQMB A C 0418 -1284 2 GQNA A C 0418 -1284 2 GQNB A C 0418 -1284 2 GQNC A B 041 &1284 2 GQPB A C 0416-1284 2 GQPC A A 041 6-1284 2 14.750 Europe, CIS, Middle East and Africa Mansion Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902 ki Asia Pacific 10 Toh Guan Road #07 -01 TT International Tradepark Singapore 808838 Phone 85 8417 2388 Fax 85 6417 2399 Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any building electrical system except through an approved device or after building main switch is open. Warning: For professional use only. Must be installed by a qualified service technician. Improper installation presents hazards of electrical shock and improper operation, resulting in severe personal injury and /or property damage. Our energy working for you." www.cumminspower.com 02009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. 'Our energy working for you.' Is a trademark ofCummins Power Generation. SpecIflcatlons are subject to changewithout notes. AC -1501 (2/09) Page 3of 3 ftWef Generation 57 of85 BTPC ETPC150 bypass isolation transfer switch open or closed transition Description BTPC bypass isolation transfer switches combine a drawout automatic transfer switch with isolation mechanism and a manual bypass switch, to provide redundant power transfer and re- transfer capability for critical -need applications requiring a reliable power supply to the load. Like conventional transfer switches, BTPC transfer switches are designed for operation and switching of electrical loads between primary power and standby generator sets. They are suitable for use in emergency, legally required and optional standby applications. The switch monitors both power sources, signals generator set startup, automatically transfers power and returns the load to the primary power source when the utility returns and stabilizes. BTPC transfer switches are available with closed transition transfer. By briefly connecting the two sources (for 100 msec or less), the transfer from the alternate source back to the normal source occurs without interruption in the power supply to loads. All switches are UL 1008 listed and labeled, L with UL -type rated cabinets and UL- Listed CU -AL terminals. All switches comply with IEEE 448 I E E E Recommended Practice for Emergency and Standby Power Systems. This transfer switch is designed and manufactured in facilities certified to IS09001. Features PowerCommand' control - A fully featured microprocessor - based control with digital display. Controls allow operator to enter settings and make adjustments to software - enabled features easily and accurately. Accommodates up to 8 event schedules. Programmed transition - Open transition timing can be adjusted to completely disconnect the load from both sources for a programmed time period, as recommended by NEMA MG -1 for transfer of inductive loads. Advanced transfer switch mechanism - Unique bi- directional linear actuator provides smooth, continuous transfer switch action during automatic operation. Closed door drawout operation - Bypass and total isolation of the automatic transfer switch occurs behind closed doors, to provide arc flash protection for operator. Robust control system design - Optically isolated logic inputs and isolation transformers for AC power inputs provide high - voltage surge protection. Main contacts - Heavy -duty silver alloy contacts with multi - leaf arc chutes are rated for 100% load interruption. They require no routine contact maintenance and provide 100% continuous current ratings. Communications capabllity - The transfer switch is capable of communicating with other transfer switches, SCADA- networked accessories, or Cummins Power Generation generators utilizing LonWorks' protocol. Easy service /access - Single -plug harness connection and compatible terminal markings simplify servicing. Access space is ample. Door - mounted controls are field- programmable; no tool is required. Complete product line - Cummins Power Generation offers a wide range of equipment, accessories and services to suit virtually any backup power application. Warranty and service - Products are backed by a comprehensive warranty and a worldwide network of distributors with factory- trained service technicians. 02000 Cummins Power Generation Inc. A9 rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and "Our energy working for you." are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S -1271t (11/09) 58 of 85 Y All switches are certified to CSA 282 Emergency Electrical Power Supply for Buildings, up to 800 VAC. Suitable for use in emergency, legally required NEC and standby applications per NEC 700, 701 and 702. 51 All switches comply with NFPA 70, 99 and 110 Level 1 systems). NFPA All switches comply with NEMA ICS 10. All switches comply with IEEE 448 I E E E Recommended Practice for Emergency and Standby Power Systems. This transfer switch is designed and manufactured in facilities certified to IS09001. Features PowerCommand' control - A fully featured microprocessor - based control with digital display. Controls allow operator to enter settings and make adjustments to software - enabled features easily and accurately. Accommodates up to 8 event schedules. Programmed transition - Open transition timing can be adjusted to completely disconnect the load from both sources for a programmed time period, as recommended by NEMA MG -1 for transfer of inductive loads. Advanced transfer switch mechanism - Unique bi- directional linear actuator provides smooth, continuous transfer switch action during automatic operation. Closed door drawout operation - Bypass and total isolation of the automatic transfer switch occurs behind closed doors, to provide arc flash protection for operator. Robust control system design - Optically isolated logic inputs and isolation transformers for AC power inputs provide high - voltage surge protection. Main contacts - Heavy -duty silver alloy contacts with multi - leaf arc chutes are rated for 100% load interruption. They require no routine contact maintenance and provide 100% continuous current ratings. Communications capabllity - The transfer switch is capable of communicating with other transfer switches, SCADA- networked accessories, or Cummins Power Generation generators utilizing LonWorks' protocol. Easy service /access - Single -plug harness connection and compatible terminal markings simplify servicing. Access space is ample. Door - mounted controls are field- programmable; no tool is required. Complete product line - Cummins Power Generation offers a wide range of equipment, accessories and services to suit virtually any backup power application. Warranty and service - Products are backed by a comprehensive warranty and a worldwide network of distributors with factory- trained service technicians. 02000 Cummins Power Generation Inc. A9 rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and "Our energy working for you." are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S -1271t (11/09) 58 of 85 Transfer switch mechanism Bypass mechanism Our energy working for you.T" Transfer switch mechanism is electrically operated and mechanically held in the Source 1 and Source 2 positions. The transfer switch incorporates electrical and mechanical interlocks to prevent inadvertent interconnection of the sources. Independent break - before -make action is used for both 3 -pole and 4- pole /switched neutral switches. This design allows use of sync check operation when required, or control of the operating speed of the transfer switch for proper transfer of motor and rectifier -based loads programmed transition feature). True 4 -pole switching allows for proper ground (earth) fault sensing and consistent, reliable operation for the life of the transfer switch. The neutral poles of the transfer switch have the same ratings as the phase poles and are operated by a common crossbar mechanism, eliminating the possibility of incorrect neutral operation at any point in the operating cycle, or due to failure of a neutral operator. High pressure silver alloy contacts resist burning and pitting. Separate arcing surfaces further protect the main contacts. Contact wear is reduced by multiple leaf arc chutes that cool and quench the arcs. Barriers separate the phases to prevent interphase flashover. A transparent protective cover allows visual inspection while inhibiting inadvertent contact with energized components. Switch mechanism, including contact assemblies, is third party certified to verify suitability for applications requiring high endurance switching capability for the life of the transfer switch. Withstand and closing ratings are validated using the same set of contacts, further demonstrating the robust nature of the design. Manual bypass switch mechanism allows the operator to select either the normal or emergency source by closing the bypass contacts. Visual indicators show bypass "source selected ", bypass 'closed" or "open" to either source, and automatic transfer switch isolation or "disable." Bypass of the automatic switch is accomplished with permanently mounted, mechanically operated devices without disturbing the power supply to system loads, and without opening enclosure door. Isolation contacts allow the automatic transfer switch and the bypass switch to be separated electrically and mechanically. The automatic transfer switch is isolated by a drawout mechanism similar to that used on power circuit breakers on transfer switches rated 1200 amps and less. On 1600 -4000 amp models the drawout carriage is wheel- mounted. Protective safety shutters, provided on switches up to and including 1200 amps, cover the stationary power terminals on the bypass switch when the automatic transfer switch is isolated and removed. The drawout mechanism can be latched in one of three positions: connected ", "test ", and "isolated ". In the connected position the mechanism is locked. In the test position, the automatic switch is isolated but the controls receive power. In the isolated position, the automatic switch is completely isolated. The bypass switch mechanism is identical to the automatic switch except it is mechanically operated rather than electrically operated. Mechanical interlocks prevent operation of the bypass or automatic switches in any mode that would result in the interconnection of the sources. 2009Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummins [Power Inc. PowerCommand and "Our energyworking for you.' aretrademarks of Cummins Power Generation. Othercompany, product, or service ce GeWeira toonnamesmaybetrademarksorservicemarksofothers. Specifications are subject to change without notice. S -1271t (11/09) 59 of85 Specifications Volta a rating 600 VAC 50 or 60 Hz Arc Interruption Multiple leaf arc chutes provide dependable arc Interruption. Neutral bar A full current -rated neutral bar with lugs Is standard on enclosed 3-pole transfer switches. Auidilary contacts Two Isolated contacts (one for each source) indicating switch position are provided for customer use. Contacts are normally open, and close to indicate connection to the source. Wired to terminal block for easy access. Rated at 10 amps continuous at 250VAC maximum. UL recognized and CSA- cerdfled. Operating temperature 40 'F -40 'C to 140 'F 60 'C Storage tam rature 40 'F -40 'C to 140 'F 60 'C HumidRy Up to 95% relative non-condensing Attitude U to 10 000 ft 3,000 m without de -ratio Surge wlttrstand ratios Voltage surge performance and testing In compliance with the requirements of IEEE C62.41 (Category 133) and IEEE C62.45. Total transfer time (source- to- source ) Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed transition enabled. Manual operation External manual operator is provided via the bypass and Isolation mechanism, providing quick - make/quick-break operation under load. Transition modes Open transition /programmed: Controls the time required for the device to switch from source to source, so that the load- generated voltages decay to a safe level before connecting to an energized source. Recommended by NEMA MG- 1 to prevent nuisance - tripping breakers and load damage. Adjustable 0 -10 seconds, default 0 seconds. Programmed transition is standard on 150 -1000 amp switches, and optional on 1200 -4000 amps. Open transition /In- phase: Initiates open transition transfer when in -phase monitor senses both sources are in phase. Operates in a break - before -make sequence. Includes ability to enable programmed transition as a back -up. If sources are not in phase within 120 seconds, the system will transfer using programmed transition. Closed transition: Used in applications where loads are sensitive to the momentary power interruption that occurs when performing open transition between sources. Closed transition is accomplished by briefly ( <100 msec) paralleling two good sources to eliminate the momentary break in the power supply. Oenset -to- genset: The genset connected to the normal side of the control functions as the lead genset. If the lead genset goes down or is taken offline, the transfer switch starts the second genset and transfers the load. The control can be programmed to alternate between the two gensets at a set interval up to 336 hours (2 weeks). WON Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and 'Our energy working for you.' are trademarks ofCummins PowerGeneration. Other company, product, or service names may be trademarksor service marks of others. Spec ficaflons are subled to change without notice. S -12711 (11/08) 60 of 85 PowerCommand control PowerCommand controls are microprocessor based and developed specifically for automatic transfer switch operation. The control includes all of the features and options required for most applications. Flash memory stores the control settings. Contents of the memory are not lost even if power to the controller is lost. On -board battery maintains the real -time clock setting and the engine start time delay. Control functions Level 2 control (CO24) Open transition (in- phase) Open transition (programmed) Closed transition (includes fail -to- disconnect timer to prevent extended paralleling with the utility) Utility -to- genset applications Utility -to- utility applications Oenset-to- genset Software adjustable time delays: Engine start: 0 to 120 sec Transfer normal to emergency: 0 to 120 sec Re- transfer emergency to normal: 0 to 30 min Engine stop: 0 to 30 min Programmed transition: 0 to 60 sec Undervoltage sensing: 3 -phase normal, 3 -phase emergency Accuracy: +/- 2% Pickup: 85% to 98% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout time delay: 0.1 to 1.0 sec Overvoltage sensing: 3 -phase normal, 3 -phase emergency Accuracy: +/- 2% Pickup: 95% to 99% of dropout setting Dropout: 105% to 135% of nominal voltage Dropout time delay: 0.5 to 120 sec Over /under frequency sensing: Normal and emergency Accuracy: +/- 0.05 Hz Pickup: t5% to ±20% of nominal frequency Dropout: t1 % beyond pickup Dropout time delay: 0.1 to 15.0 sec Voltage Imbalance sensing: Dropout: 2% to 10% Pickup: 90% of dropout Time delay: 2.0 to 20.0 sec Phase rotation sensing: Time delay: 100 msec Loss of single phase detection: Time delay: 100 msec Programmable genset exerciser: Eight events /schedules with or w/o load Our energy working for you.TM www.cumminsoower. com Optional analog bar graph Digital display Basic Indicator panel: Source available /connected LED indicators Test/exercise /bypass buttons Digital display - standard Bar graph meter display - optional (D009) Date /time- stamped event record: 50 events Load sequencing: Optional with network communications module M031. Provides control for eight steps of load with an adjustable time delay for each step on transfer, re- transfer or both. Oenset-to- genset: Same functions as above, for lead and secondary generators. 2009Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummins [POWeir Inc. PowerCommand and 'Our energy working foryou.' aretrademarks of Cummins Power Generation. Other company, product, or service Ge 1cB a U ®nnamesmaybetrademarksorservicemarksofothers. Specifications are subject to change without notice. S -1271t (11/09) 61 of 85 Time -delay functions Engine start: Prevents nuisance genset starts due to momentary power system variation or loss. Not included in utility -to- utility systems. Transfer normal to emergency: Allows genset to stabilize before application of load. Prevents power interruption if normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset -to- genset applications, delays transfer of load from lead to secondary generator. Re- transfer emergency to normal: Allows the utility to stabilize before re- transfer of load. Prevents needless power interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset -to- genset applications, delays re- transfer of load from secondary back to lead generator. Engine stop: Maintains availability of the genset for immediate reconnection if the normal source fails shortly after re- transfer. Allows gradual genset cool -down by running unloaded. Not included in utility -to- utility systems. Elevator pre - transfer signal: Requires optional relay signal module (M023). Delays transfer for pre -set interval of 0- 60 seconds to prevent a power interruption during elevator operation. User interfaces Basic Interface panel LED indicators provide at- a- glance source and transfer switch status for quick summary of system conditions. Test and Override buttons allow delays to be bypassed for rapid system checkout. Digital display The digital display provides a convenient method for monitoring load power conditions, adjusting transfer switch parameters, monitoring PowerCommand network status, or reviewing transfer switch events. Password protection limits access to adjustments to authorized personnel. The digital display (M018) is standard on the BTPC. User Interface options Front panel security key (M017) Locks front panel to prohibit access to digital control settings. Prevents unauthorized activation of transfer or test functions. spit meter display (Do09) An LED ba display provides an easy -to -read indicator of the lave er being supplied to the load. Information displayed inclu e . ase voltage and current, power factor, and kilowatts. mbar, and red LED's provide at -a- glance indication of sys acceptability. Control options signal module (M023) Provides utput contacts for sending information to the building morn nd control system. Relay outputs include: Source cted /available, Source 2 connected /available, not in auto, ercise active, failed to disconnect, failed to synchronize, to transfer /re- transfer, and elevator control pre -trans signal. hed (MOOT) Removes )ad from the emergency power source by driving the trans tch to the neutral position when signaled remotely. Trans ad back to the emergency source when the signal contacts . Immediately re- transfers back to the primary source wffen.4Xpi [able. Available for utility -to- generator applications o MO nd network interface (M031) Provides connection o ommand network. LonWorks compatible for integration wl monitoring and control system. M wer and load current monitoring (M022) Measures IoiTVhw4.iLnd neutral, current, power factor, real power (kW) and apps er (kVA). Warns of excessive neutral current resulting fro nced or nonlinear loads. Minimum current level detection Our energy working for yoU.TM www.cumminsr ower.com n2009CumminsPowerGenerationInc. Allrights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummins PmWeir Inc. PowerCommand and "Our energy working foryou.' are trademarks of Cummins Power Generation. Other company, product, or service GeneiraUonnamesmaybetrademarksorservicemarksofothers. Specifications are suNect to charge without notice. S -1271t (11/09) 62 of85 UL withstand and closing (ratings The transfer switches listed below must be protected by circuit breakers or fuses. Referenced drawings include detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your distributor /dealer to obtain the necessary drawings. Withstand and Closing Ratings (WCR) are stated in symmetrical RMS amperes. Fuse protection MCCB protection Current limited breaker protection WCR at volts switch current limiting Max MCCB ratan Drawing reference ampere fuses Max fuse size and type max with 150, 225, 260 200,000 ® 600 600 A Class J, RK1, RK5 or 0098 -6889 1600, 2000 Transfer specific 0098 -7311 300, 400, 600 With specific 600 A Class J, RK1, RK5 or 0098 -6887 switch manufacturers Max MCCB Drawing current limiting Max CLB 600 A Class J, RK1, RK5, ampere MCCBs rating reference breakers (CLB) n Drawing reference 150, 225, 260 30,0 ® 480 400 A 0098 -6889 200,000 ®480 400 A 0098 -691925,0000600 100 000 ® 600 0098 -7311150,000 ® 600 300, 400, 600 65,000 ® 480 1200 A 0098 -6887 200,000 ® 480 1200 A 0098 -692365,000 ® 600 100,000 D 600 200,000 ® 480 8000 A Class L 0098 -8576150, 000 ® 600 B00,1000 65,10 P ® 480 1400 A 0098 -6891 200,000 0 480 1400 A 0098 -692465,000 D 600 100,000 D 600 1000, 1200 85, 000 D 480 85,000 ® 480 closed 1600 A 0098 -7312 1600 A Use MCCB ratings transition 65,000 D 600 65,000 ® 600 1600, 2000 100 000 ® 480 2500 A 0098 -7311 100,000 ® 480 2500 A Use MCCB ratings85,000 ®600 85,0000600 3000 100,002- @ 480 4000 A 0098 -7313 100,000 ® 480 4000 A Use MCCB ratings85,000 ® 600 85,000 ® 600 4000 100, 000 ® 480 5000 A 0098 -8576 100,000 @ 480 5000 A Use MCCB ratings85,000 D 600 85,000 ® 600 Fuse protection 3 -cycle ratings Transfer WCR at volts Transfer max. with switch current limiting Max MCCB ratan Drawing reference ampere fuses Max fuse size and type Drawing reference 150, 225, 260 200,000 ® 600 600 A Class J, RK1, RK5 or 0098 -6889 1600, 2000 100,000@480 1200 A Class L, T 0098 -7311 300, 400, 600 200,000 D 600 600 A Class J, RK1, RK5 or 0098 -6887 3000 100,000 D 480 1200 A Class L, T 0098 -7313 800, 1000 200,000 ® 600 600 A Class J, RK1, RK5, 0098 -6891 4000 100, 000 D 480 1200 A Class T, or 2000 A Class L 0098 -8576 1200 200,000 ® 480 2000 A Class L 0098 -7312150,000 @ 600 1600, 2000 200,000 @ 480 2500 A Class L 0098 -7311150,000 ® 600 3000 200,000 @ 480 4000 A Class L 0098 -7313150,000 ® 600 4000 200,000 ® 480 8000 A Class L 0098 -8576150, 000 ® 600 3 -cycle ratings Transfer WCR at volts switch max 3 -cycle ampere rating Max MCCB ratan Drawing reference 1200 50 000 D 480 1600 A 0098 -731242,000 D 600 1600, 2000 100,000@480 4000 A 0098 -731185,0000600 3000 100,000 D 480 4000 A 0098 -731385,000 ® 600 4000 100, 000 D 480 5000 A 0098 -857685,0000600 Our energy working for yoU.TM www.cumminsoower.com 2009Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummIM Inc. PowerCommand and "Our energyworking foryou.' aretrademarks of Cummins Power Generation. Othercompany, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S -1271t (11/09) W [ Pmweir i'eneira$0on S 63 of 85 Enclosures The transfer switch and control are floor - mounted in a key - locking enclosure. Wire bend space complies with 2008 NEC. Dimensions - transfer switch in UL Type 1 enclosure Amp rating Hei ht Width De th Weight 8- Pole tvpe Outline drawingDoorclosedDooroen in mm in mm in mm In mm lb k k 150,225,260 71.75 1822 36.00 915 22.75 578 55.2 1402 564 256 310 -0538 300,400,600 83.25 2115 36.00 914 22.75 578 55.2 1403 639 291 500 -4726 800 1000 90.00 2290 48.00 1219 27.75 705 62.5 1588 1097 499 310 -0570 1200 3-pole' 90.00 2290 40.00 1016 27.00 686 67.0 1702 1980 898 310 -0566 1200 4-pole, 90.00 2290 46.00 1168 27.00 686 73.0 1854 2185 991 310 -0566 1600, 2000 3-pole, 90.00 2290 40.00 1 1016 62.00 1 1575 102.0 1 2591 3085 1 1399 310 -0567 1600, 2000 4-pole' 90.00 2290 50.00 1270 62.00 1575 112.0 2845 3650 1656 310 -0567 3000 3-pole2 90.00 2290 40.00 1016 74.00 1880 114.0 2897 4100 1860 310 -0568 3000 4-pole, 90.00 2290 50.00 1270 74.00 1880 124.0 3150 5010 2273 310 -0568 4000 3-pole' 90.00 2290 47.50 1210 81.00 2060 128.5 3270 4730 2145 1 500 -4488 4000 4- oW 90.00 2290 54.00 1370 81.00 2060 135.0 3430 5930 2689 1 500 -4488 Note 1: Dimensions shown for Type 1 are for top entry only. If bottom or side entry is required, an adapter bay is required and the depth increases by 14 in (356 mm). See outline drawing. Adapter needs to be part of the original order. Note 2: 1600 -4000 amp switches are rear - connected. Rear or side access is required for cabling. Dimensions - transfer switch in UL Type3R 4, 4x, or 12 enclosure Amp rating Height Width De th Weight Cabinet type Outline drawingDoorclosedDooropen In mm In mm in mm In mm lb k 2 150, 225, 260 71.75 1822 36.00 915 22.75 578 55.20 1402 564 256 3R.12 310 -0651 1200 71.75 1822 36.00 915 22.75 578 55.20 1402 564 256 4,4x 310 -0652 300, 400, 600 83.25 2115 36.00 915 22.75 578 55.20 1402 639 290 3R.12 500 -4726 83.25 2115 36.00 915 22.75 578 55.20 1402 639 290 4,4x 500 -4727 800,1000 90.00 2290 48.00 1214 27.75 705 62.50 1534 1097 498 3R 310 -0711 310 -071290.00 2290 46.00 1 1214 27.75 1 705 62.50 1 1534 1097 498 4 4x 12 1200 3 -pole' 90.00 2290 40.00 1016 28.25 718 65.50 1654 1980 748 3R 12 4 4x 310 -0734 1200 4-pole' 90.00 2290 46.00 1168 28.25 718 71.69 1821 2185 991 3R 12 4 4x 310 -0734 1600 2000 3-pole' 90.00 2290 43.52 1105 62.77 1594 99.77 2534 3085 1399 3R 12 4 4x 310 -0725 1600 2000 4- ole' 90.00 2290 53.52 1359 62.77 1594 109.77 2788 3650 1656 3R 12 4 4x 310 -0725 3000 3- ole' 90.00 2290 43.52 1105 74.77 1899 111.77 2839 3970 1801 3R 310 -0726 3000 4-pole, 90.00 2290 53.52 1359 74.77 1899 121.77 3093 5070 2300 3R 310 -0726 4000 3- ole' 90.00 2290 48.50 1232 81.75 2076 131.00 3308 4730 2145 3R 500 -4489 4000 4-pole 90.00 2290 55.00 1397 81.75 2076 137.00 3473 5930 2689 3R 500 -4489 Note 1: 1200 amp switches are top entry only. Note 2: 1600 -4000 amp switches are rear connected. Rear or side access is required for cabling. Transfer switch lug capacities All lugs accept copper or aluminum wire unless indicated otherwise. Amp rating Cables per phase Size 150,225 1 6 AWG to 300 MCM 260 1 6 AWG to 400 MCM 150,225,260' 1 4 AWG to 500 MCM 300,400 1 3/0 AWG to 600 MCM 300,400 2 3/0 AWG to 250 MCM 300,4001 2 2 AWG to 600 MCM 600 2 250 MCM to 500 MCM 600' 2 2 AWG to 600 MCM 800 1000 4 250 MCM to 500 MCM 800 1000' 3 300 MCM to 750 MCM 1200 4 2 AWG to 600 MCM 1600 2000 8 2 AWG to 600 MCM (lugs optional) 3000 8 2 AWG to 600 MCM (lugs optional) 4000 12 2 AWG to 600 MCM (lugs optional) Note 1: Optional lug capacities on accessories spec sheet AC -166. Note 2: Four -wire for neutral bar is 3 -pole only. Our energy working for you: r www.cumminsoower.com 02009 Cummins Power Generation Inc. All rights reserved. Cummins PowerGeneration and Cummins are registered trademarks of Cummins [Power Inc. PowwCommand and "Our energy working for you." are trademarks ofCummins Power Generation. Other company, product, or service enePaU ® names may be trademarks orservice marks of others. Specifications are subject to change without notice. s -1271t (11/09) CM 64 of 85 Submittal detail - options Amperage ratings V150 225 260 300 400 600 800 1000 1200 1600 2000 3000 4000 Voltage ratings R038 190 R021 208 R022 220 R023 240 R024 380 R025 416 R035 440 SeR026 480 R027 600 Pole configuration A028 Poles - 3 (solid neutral) V"A029 Poles - 4 (switched neutral) Frequency IeA044 60 Hertz A045 50 Hertz Transfer mode A077 Open transitionfin -phase V*A078 Open transition/programmed A079 Closed transition Application 035 Utlllty- to-genset A036 Utility- to-utility A037 Genset - to-genset System options A041 Single phase, 2 -wire or 3 -wire I "A042 Three phase, 3 -wire or 4 -wire Enclosure B001 Type 1: general purpose Indoor (similar to IEC type IP30) JeB002 Type 3R: Intended for outdoor use (dustproof and rainproof) (similar to IEC type IP34) B003 Type 4: Indoor or outdoor use (watertight) (similar to IEC type IP65) B004 Open construction: no enclosure - Includes automatic transfer switch and controls (not available for 1200 -4000 A) B010 Type 12: Indoor use, dust -tight and drip -tight (similar to IEC type IP61) B025 Type 4X: stainless steel, Indoor or outdoor use (watertight) similar to IEC type IP65) Cummins Power Generation North America Brazil 1400 73rd Avenue N.E. Rua Jet[, 310 Minneapolis, MN 55432 USA Guarulhos - Sao Paulo Phone 763 574 5000 CEP - 07180 -140 Fax 763 574 5298 Phone 55 11 2186 4195 Fax 55 11 2186 4729 Our energy working for you.TM Standards 1^046 UL 1008 /CSA certification A064 NFPA 20 compliant (not available 1200 -4000 amp switches) VX080 Seismic certification C ntrol options M017 Security key -front panel M022 Load monitoring (min current level 3 %) M023 Relay signal module. Includes pre - transfer module for elevator control M031 LonWorks Network Communications Module FTT -10 Meter D009 Analog bar graph meter Battery chargers K001 2 A. 12/24 V KS59 15 A, 12 V KB60 12 A, 24 V Protective relays M045 Paralleling timer and lockout relays, ANSVIEEE 62PL and 86 M046 Paralleling timer and lockout and reverse power relays, single phase, ANSVIEEE 62PL, 86 and 32R M047 Paralleling timer and lockout and reverse power relays, three phase, ANSI /IEEE 62PL, 86 and 32R Auxiliary relays - Relays are UL listed and factory Installed. All relays provide two normally closed isolated contacts rated 10 amps at 600 VAC. Relay terminals accept from one 18 gauge to two 12 gauge wires per terminal. L101 24 VDC coil - installed, not wired (for customer use) L102 24 VDC coil - emergency position - relay energized when switch in source 2 (emergency) position L103 24 VDC coil - normal position - relay energized when switch In source 1 (normaq position L201 12 VDC coil - Installed, not wired (for customer use) L202 12 VDC coil - emergency position - relay energized when switch in source 2 (emergency) position L203 12 VDC coil - normal position - relay energized when switch In source 1 (normaq position Miscellaneous options M003 Terminal block - 30 points (not wired) M007 Loadshed - from emergency - drives switch to neutral position when remote signal contact closes (utility- to-genset only) N008 Terminal lugs - cable (1600 -3000 amp only) N009 Power connect - bus stabs (150 -1000 amp open construction only) Optional lug kits N008 Terminal lugs - cable (1600 -3000 amps only) Warranty G010 Years 0 -2: Parts, labor and travel Years 3 -5: Parts only Years 6 -10: Main contacts only Shipping A051 Packing -export box Accessories AC -166 Accessories specification sheet Europe, CIS, Middle East and Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 58F United Kingdom Phone 44 1843 255000 Fax 44 1843 255902 Africa Asia Pacific 10 Toh Guan Road #07 -01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399 02009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins [PoweiY Inc. PowerCommand and "Our energy working for you.' are trademarks ofCummins PowerGeneration. Other company, product, or service Geneira ®Iiinamesmaybetrademarksorservicemarksofothers. specifications are subject to change without notice. S -1271t (11/09) 4: 65 of 85 BTPC BTPC300 bypass isolation transfer switch open or closed transition Description BTPC bypass isolation transfer switches combine a drawout automatic transfer switch with isolation mechanism and a manual bypass switch, to provide redundant power transfer and re- transfer capability for critical -need applications requiring a reliable power supply to the load. Like conventional transfer switches, BTPC transfer switches are designed for operation and switching of electrical loads between primary power and standby generator sets. They are suitable for use in emergency, legally required and optional standby applications. The switch monitors both power sources, signals generator set startup, automatically transfers power and returns the load to the primary power source when the utility returns and stabilizes. BTPC transfer switches are available with closed transition transfer. By briefly connecting the two sources (for 100 msec or less), the transfer from the alternate source back to the normal source occurs without interruption in the power supply to loads. Features PowerCommand' control - A fully featured microprocessor - based control with digital display. Controls allow operator to enter settings and make adjustments to software - enabled features easily and accurately. Accommodates up to 8 event schedules. Programmed transition - Open transition timing can be adjusted to completely disconnect the load from both sources for a programmed time period, as recommended by NEMA MG -1 for transfer of inductive loads. Advanced transfer switch mechanism - Unique bi- directional linear actuator provides smooth, continuous transfer switch action during automatic operation. Closed door drawout operation - Bypass and total isolation of the automatic transfer switch occurs behind closed doors, to provide arc flash protection for operator. Robust control system design - Optically isolated logic inputs and Isolation transformers for AC power inputs provide UAll switches are UL 1008 listed and labeled, high - voltage surge protection. JLCU -AL terminals. All switches are certified to CSA 282 Emergency Electrical Power Supply for Buildings, up to 600 VAC. Suitable for use in emergency, legally required NEC and standby applications per NEC 700, 701 and 702. with UL -type rated cabinets and UL- Listed Main contacts - Heavy -duty silver alloy contacts with mufti- s leaf arc chutes are rated for 100% load interruption. They require no routine contact maintenance and provide 100% continuous current ratings. S ® Communications eapablli r -The transfer switch is capable of communicating with other transfer switches, SCADA- networked accessories, or Cummins Power Generation generators utilizing LonWorkse protocol. Easy service /access - Single -plug harness connection and compatible terminal markings simplify servicing. Access space All switches comply with NFPA 70, 99 and 110 is ample. Door - mounted controls are field- programmable; no Level 1 systems). tool is required. NFPA Complete product line - Cummins Power Generation offers All switches comply with NEMA ICS 10. All switches comply with IEEE 446 IEEE Recommended Practice for Emergency and Standby Power Systems. a wide range of equipment, accessories and services to suit virtually any backup power application. Warranty and service - Products are backed by a comprehensive warranty and a worldwide network of distributors with factory- trained service technicians. This transfer switch is designed and manufactured in facilities certified to IS09001. 02009 Cummins Power Generation Inc. AU rights reserved. Cummins PowerGeneration and Cummins are registered trademarks ofCummins Inc. PowerCommand and "Our energy working foryou." are trademarks ofCummins PowerGeneration. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S -1271t (11/09) 66 of 85 OEM 66 of 85 Transfer switch mechanism Bypass mechanism Our energy working for y0U.TM Transfer switch mechanism is electrically operated and mechanically held in the Source 1 and Source 2 positions. The transfer switch incorporates electrical and mechanical interlocks to prevent inadvertent interconnection of the sources. Independent break - before -make action is used for both 3 -pole and 4 -pole /switched neutral switches. This design allows use of sync check operation when required, or control of the operating speed of the transfer switch for proper transfer of motor and rectifier -based loads programmed transition feature). True 4 -pole switching allows for proper ground (earth) fault sensing and consistent, reliable operation for the life of the transfer switch. The neutral poles of the transfer switch have the same ratings as the phase poles and are operated by a common crossbar mechanism, eliminating the possibility of incorrect neutral operation at any point in the operating cycle, or due to failure of a neutral operator. High pressure silver alloy contacts resist burning and pitting. Separate arcing surfaces further protect the main contacts. Contact wear is reduced by multiple leaf arc chutes that cool and quench the arcs. Barriers separate the phases to prevent interphase flashover. A transparent protective cover allows visual inspection while inhibiting inadvertent contact with energized components. Switch mechanism, including contact assemblies, is third party certified to verify suitability for applications requiring high endurance switching capability for the life of the transfer switch. Withstand and closing ratings are validated using the same set of contacts, further demonstrating the robust nature of the design. Manual bypass switch mechanism allows the operator to select either the normal or emergency source by closing the bypass contacts. Visual indicators show bypass "source selected ", bypass "closed" or "open" to either source, and automatic transfer switch isolation or "disable." Bypass of the automatic switch is accomplished with permanently mounted, mechanically operated devices without disturbing the power supply to system loads, and without opening enclosure door. Isolation contacts allow the automatic transfer switch and the bypass switch to be separated electrically and mechanically. The automatic transfer switch is isolated by a drawout mechanism similar to that used on power circuit breakers on transfer switches rated 1200 amps and less. On 1600 -4000 amp models the drawout carriage is wheel- mounted. Protective safety shutters, provided on switches up to and including 1200 amps, cover the stationary power terminals on the bypass switch when the automatic transfer switch is isolated and removed. The drawout mechanism can be latched in one of three positions: connected ", "test ", and "isolated ". In the connected position the mechanism is locked. In the test position, the automatic switch is isolated but the controls receive power. In the isolated position, the automatic switch is completely isolated. The bypass switch mechanism is identical to the automatic switch except it is mechanically operated rather than electrically operated. Mechanical interlocks prevent operation of the bypass or automatic switches in any mode that would result in the interconnection of the sources. 02008 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummins 1powelr Inc. PowerCommand and "Our energy working for you.' aretrademarks of Cummins Power Generation. Other company, product, orservice eOVe r 0 ® names may be trademarks or service marks of others. Specifications are subject to change without notice. S -1271t (11/09) 67 of 85 Specifications Voltage rating 600 VAC 50 or 60 Hz Are Interruption Multiple leaf arc chutes provide dependable arc Interruption. Neutral bar A full current -rated neutral bar with lugs is standard on enclosed 3-pole transfer switches. Auxillary contacts Two isolated contacts (one for each source) indicating switch position are provided for customer use. Contacts are normally open, and close to indicate connection to the source. Wired to terminal block for easy access. Rated at 10 amps continuous at 250VAC maximum. UL recognized and CSA- certified. OperatingOperatling temperature 40 'F -40 C to 140 `F 60'C Storage temperature 40 "F -40 C to 140 *F 60 *C Humidity Up to 95% relative non-condensing Altitude Up to 10,000 ft (3,000 m without de -ratio Surge witfietand ratios Voltage surge performance and testing in compliance with the requirements of IEEE C62.41 (Category 133) and IEEE C62.45. Total transfer time (source- to- eource ) Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed transition enabled. Manual operation External manual operator is provided via the bypass and isolation mechanism, providing quick - make/quick-break operation under load. Transition modes Open transition /programmed: Controls the time required for the device to switch from source to source, so that the load- generated voltages decay to a safe level before connecting to an energized source. Recommended by NEMA MG- 1 to prevent nuisance - tripping breakers and load damage. Adjustable 0 -10 seconds, default 0 seconds. Programmed transition is standard on 150 -1000 amp switches, and optional on 1200 -4000 amps. Open transition /in- phase: Initiates open transition transfer when in -phase monitor senses both sources are in phase. Operates in a break - before -make sequence. Includes ability to enable programmed transition as a back -up. If sources are not in phase within 120 seconds, the system will transfer using programmed transition. Closed transition: Used in applications where loads are sensitive to the momentary power interruption that occurs when performing open transition between sources. Closed transition is accomplished by briefly (<100 msec) paralleling two good sources to eliminate the momentary break in the power supply. Oenset-to- genset: The genset connected to the normal side of the control functions as the lead genset. If the lead genset goes down or is taken offline, the transfer switch starts the second genset and transfers the load. The control can be programmed to alternate between the two gensets at a set interval up to 336 hours (2 weeks). m2009 Cummins Power Generation Inc. AM rights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummins Inc. PowerCommand and 'Our energyworking for you." aretrademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S -1271t (11/09) 68 of 85 PowerCommand controB PowerCommand controls are microprocessor based and developed specifically for automatic transfer switch operation. The control includes all of the features and options required for most applications. Flash memory stores the control settings. Contents of the memory are not lost even if power to the controller is lost. On -board battery maintains the real -time clock setting and the engine start time delay. Control functions Level 2 control (CO24) Open transition (in- phase) Open transition (programmed) Closed transition (includes fail -to- disconnect timer to prevent extended paralleling with the utility) Utility -to- genset applications Utility -to- utility applications Oenset -to- genset Software adjustable time delays: Engine start: 0 to 120 sec Transfer normal to emergency: 0 to 120 sec Re- transfer emergency to normal: 0 to 30 min Engine stop: 0 to 30 min Programmed transition: 0 to 60 sec Undervoltage sensing: 3 -phase normal, 3 -phase emergency Accuracy: +/- 2% Pickup: 85% to 98% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout time delay: 0.1 to 1.0 sec Overvoltage sensing: 3 -phase normal, 3 -phase emergency Accuracy: +/- 2% Pickup: 95% to 99% of dropout setting Dropout: 105% to 135% of nominal voltage Dropout time delay: 0.5 to 120 sec Over /under frequency sensing: Normal and emergency Accuracy: +/- 0.05 Hz Pickup: t5% to ±20% of nominal frequency Dropout: t1 % beyond pickup Dropout time delay: 0.1 to 15.0 sec Voltage Imbalance sensing: Dropout: 2% to 10% Pickup: 90% of dropout Time delay: 2.0 to 20.0 sec Phase rotation sensing: Time delay: 100 msec Loss of single phase detection: Time delay: 100 msec Programmable genset exerciser: Eight events/schedules with or w/o load Our energy working for you.*" www.cumminsnower com Optional analog bar graph Basic Indicator panel Digital display Basic Indicator panel: Source available /connected LED indicators Test/exercise /bypass buttons Digital display - standard Bar graph meter display - optional (D009) Date /time- stamped event record: 50 events Load sequencing: Optional with network communications module M031. Provides control for eight steps of load with an adjustable time delay for each step on transfer, re- transfer or both. Oenset-to- genset: Same functions as above, for lead and secondary generators. Ci2009 Cummins Power Generation Inc. PJI rVghts reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins [POWGIr Inc. PowerCommand and "Our energy working for you." are trademarks of Cummins Power Generation. Other company, product, or service GeneINSI DIMnamesmaybetrademarksorservicemarksofothers. Specifications aresubject to change without notice. S -1271t (11/09) 69 of 85 Time -delay functions Engine start: Prevents nuisance genset starts due to momentary power system variation or loss. Not included in utility -to- utility systems. Transfer normal to emergency: Allows genset to stabilize before application of load. Prevents power interruption if normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset -to- genset applications, delays transfer of load from lead to secondary generator. Re- transfer emergency to normal: Allows the utility to stabilize before re- transfer of load. Prevents needless power interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset -to- genset applications, delays re- transfer of load from secondary back to lead generator. Engine stop: Maintains availability of the genset for immediate reconnection if the normal source fails shortly after re- transfer. Allows gradual genset cool -down by running unloaded. Not included in utility -to- utility systems. Elevator pre - transfer signal: Requires optional relay signal module (M023). Delays transfer for pre -set interval of 0- 60 seconds to prevent a power interruption during elevator operation. User interfaces Basic Interface panel LED indicators provide at- a- glance source and transfer switch status for quick summary of system conditions. Test and Override buttons allow delays to be bypassed for rapid system checkout. Digital display The digital display provides a convenient method for monitoring load power conditions, adjusting transfer switch parameters, monitoring PowerCommand network status, or reviewing transfer switch events. Password protection limits access to adjustments to authorized personnel. The digital display (M018) is standard on the BTPC. User Interface options Front panel security key (MO17) G Locks front panel to prohibit access to digital control settings. Prevents unauthorized activation of transfer or test functions. aph meter display (D009 An LED bar display provides an easy -to -read indicator of the leve er being supplied to the load. Information displayed inclu e . ase voltage and current, power factor, and kilowatts. mbar, and red LED's provide at- a- glance indication of sy acceptability. Our energy working for you.TM www.cumminsoower.com Control options signal module (M023) Provides utput contacts for sending information to the building monj nd control system. Relay outputs include: Source cted /available, Source 2 connected /available, not in auto,INUFAkercise active, failed to disconnect, failed to synchronize, ' to transfer /re- transfer, and elevator control pre -trans signal. hed (MOOT) Removes ad from the emergency power source by driving the trans itch to the neutral position when signaled remotely. Trans ad back to the emergency source when the signal contacts Immediately re- transfers back to the primary source w ailable. Available for utility -to- generator applications o o nd network interface (M031) Provides connection M mmand network. LonWorks compatible for integration wl monitoring and control system. rft*NLwer and load current monitoring (M022) Measures loa nd neutral, current, power factor, real power (kW) and apps er (kVA). Warns of excessive neutral current resulting fro nced or nonlinear loads. Minimum current level detection"T919W6. 02009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummins IY (Deer Inc. PowerCommand and "Our energyworking foryou." aretrademarks of Cummins Power Generation. Other company, Product, or service (Me'nera onnamesmaybetrademarksorservicemarksofothers. Specifications aresubject to change without notice. S -1271t (11/09) 70 of 85 UL withstand and closing ratings The transfer switches listed below must be protected by circuit breakers or fuses. Referenced drawings include detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your distributor /dealer to obtain the necessary drawings. Withstand and Closing Ratings (WCR) are stated in symmetrical RMS amperes. Fuse protection MCCB protection Current limited breaker protection WCR at volts max. with switch current limiting Max MCCB ratin max with ampere fuses Max fuse size and type DravAng reference 150, 225, 260 Transfer specific 0098 -6889 1600, 2000 With specMc 1200 A Class L, T 0098 -7311 switch manufacturers Max MCCB Drawing current limiting Max CLB 1200 A Class L, T ampere MCCBs rating reference breakers (CLS) rating Drawing reference 150, 225, 260 30,0000480 400 A 0098 -6889 200,000 D 480 400 A 0098 -691925,000 ® 600 100,000 ® 600 1600, 2000 200,000 ® 480 2500 A Class L 0098 -7311 300, 400, 600 65,0 P ® 480 1200 A 0098 -6887 200,000 D 480 1200 A 0098 -692365,000 ® 600 100,000 D 600 150,000 ® 600 4000 200,000 ® 480 B00,1000 65,0 0 D 480 1400 A 0098 -6891 200,000 D 480 1400 A 0098 -692465,000 ® 600 100,000 D 600 i-000,1200 85,000 D 480 85,0000480 closed 1600 A 0098 -7312 1600 A Use MCCB ratings transition 65,000 ® 600 65,000 ® 600 1600, 2000 100, 20! " 480 2500 A 0098 -7311 100,000 D 480 2500 A Use MCCB ratings85,0000600 85,000 D 600 3000 100,000 D 480 4000 A 0098 -7313 100,000 ® 480 4000 A Use MCCB ratingsB5,000 ® 600 85,000 D 6001 4000 100,000 D 480 5000 A 0098 -8576 100 000 ® 480 5000 A Use MCCB ratings85,0000600 85 000 0 600 Fuse protection 3 -cycle ratings Transfer WCR at volts Transfer max. with switch current limiting Max MCCB ratin Drawing reference ampere fuses Max fuse size and type DravAng reference 150, 225, 260 200,000 ® 600 600 A Class J, RK1, RK5 or 0098 -6889 1600, 2000 100,000 ® 480 1200 A Class L, T 0098 -7311 300, 400, 600 200,000 ® 600 600 A Class J, RK1, RK5 or 0098 -6887 3000 100,000 ® 480 1200 A Class L, T 0098 -7313 800, 1000 200,000 D 600 600 A Class J, RK1, RK5, 0098 -6891 4000 100 Q00 ® 480 1200 A Class T, or 2000 A Class L 0098 -8576 1200 200,000 ® 480 2000 A Class L 0098 -7312150,000 ® 600 1600, 2000 200,000 ® 480 2500 A Class L 0098 -7311150,000 ® 600 3000 200,000 ® 480 4000 A Class L 0098 -7313150,000 ® 600 4000 200,000 ® 480 6000 A Class L 0098 -8576150, 000 ® 600 3 -cycle ratings Transfer WCR at volts switch max 3 -cycle ampere rating Max MCCB ratin Drawing reference 1200 50,000 ® 480 1600 A 0098 -731242,000 ® 600 1600, 2000 100,000 ® 480 4000 A 0098 -7311a5,000 ® 600 3000 100,000 ® 480 4000 A 0098 -731385,0000600 4000 100 Q00 ® 480 5000 A 0098 -857685000 ® 600 Our energy working for you.Tm 02009 Cummins PowerGeneration Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks ofCummins ce Iftwev Inc. PowerCommand and "Our energy working for you." are trademarks of Cummins Power Generation. Othercompany, product, or service (Geneiran60 oldnamesmaybetrademarksorservicemarksofothers. Specifications are subject to change without notice. S -1271t (11/09) 71 of 85 Enclosures The transfer switch and control are floor - mounted in a key - locking enclosure. Wire bend space complies with 2008 NEC. Dimensions - transfer switch In UL Type 1 enclosure Amp rating Hel ht Width De th Weight 3- pole type Outline drawingDoorclosedDooropen in mm in mm in mm in mm lb k lb 150,225,260 71.75 1822 36.00 915 22.75 578 55.2 1402 564 256 310 -0538 300, 400 600 83.25 2115 36.00 914 22.75 578 55.2 1403 639 291 500 -4726 800 1000 90.00 2290 48.00 1219 27.75 705 62.5 1588 1097 499 310 -0570 1200 3-pole, 90.00 2290 40.00 1016 27.00 686 67.0 1702 1980 898 310 -0566 1200 4-pole, 90.00 2290 46.00 1168 27.00 686 1 73.0 1854 2185 991 310 -0566 1600, 2000 3-pole, 90.00 2290 40.00 1 1016 62.00 1 1575 102.0 2591 3085 1 1399 310 -0567 1600, 2000 4- ole' 90.00 2290 50.00 1270 62.00 1575 112.0 2845 3650 1656 310 -0567 3000 3-pole, 90.00 2290 40.00 1016 74.00 1880 114.0 2897 4100 1860 310 -0568 3000 4-pole, 90.00 2290 50.00 1270 74.00 1880 124.0 3150 5010 2273 310 -0568 4000 3- ole' 90.00 2290 47.50 1210 81.00 2060 128.5 3270 4730 2145 1 500 -4488 4000 4- ole' 90.00 2290 54.00 1370 81.00 2060 135.0 3430 5930 2689 1 500 -4488 Note 1: Dimensions shown forType 1 are for top entry only. If bottom or side entry is required, an adapter bay is required and the depth increases by 14 in (356 mm). See outline drawing. Adapter needs to be part of the original order. Note 2: 1600 -4000 amp switches are rear - connected. Rear or side access is required for cabling. Dimensions - transfer switch in UL 7yrpe34, 4x, or 12 enclosure Note 1: 1200 amp switches are top entry only. Note 2: 1600 -4000 amp switches are rear connected. Rear or side access is required for cabling. transfer switch Dug capacities All lugs accept copper or aluminum wire unless indicated otherwise. Amp rating Hei ht Width De th Weight Cabinet type Outline drawinDoorclosedDooropen Amp rating in mm in mm In mm in mm lb k 2 AWG to 600 MCM 600 150, 225, 260 71.75 1822 36.00 915 22.75 578 55.20 1402 564 256 3R.12 310 -0651 71.75 1822 36.00 915 22.75 578 55.20 1402 564 256 4 4x 310 -0652 300, 400, 600 83.25 2115 36.00 915 22.75 578 55.20 1402 639 290 3R 12 500 -4726 < 83.25 2115 36.00 915 22.75 578 55.20 1402 639 290 4,4x 500 -4727 800,1000 90.00 2290 48.00 1214 27.75 705 62.50 1534 1097 498 3R 310 -0711 90.00 2290 48.00 1 1214 27.75 1 705 62.50 1 1534 1097 1 498 4 4x 12 310 -0712 1200 3 -pole' 90.00 2290 40.00 1016 28.25 718 65.50 1654 1980 748 3R 12 4 4x 310 -0734 1200 4-pole' 90.00 2290 46.00 1168 28.25 718 71.69 1821 2185 991 3R 12 4 4x 310 -0734 1600 2000 3- ole' 90.00 2290 43.52 1105 62.77 1594 99.77 2534 3085 1399 3R 12 4 4x 310 -0725 1600 2000 4- ole' 90.00 2290 53.52 1359 62.77 1594 109.77 2788 3650 1656 3R 12 4 4x 310 -0725 3000 3- ole' 90.00 2290 43.52 1105 74.77 1899 111.77 2839 3970 1801 3R 310 -0726 3000 4-pole' 90.00 2290 53.52 1359 74.77 1899 121.77 3093 5070 2300 3R 310 -0726 4000 3- ole' 90.00 2290 48.50 1232 81.75 2076 131.00 3308 4730 2145 3R 500 -4489 4000 4-pole2 90.00 2290 1 55.00 1397 1 81.75 1 2078 1 137.00 1 3473 1 5930 1 2689 3R 500 -4489 Note 1: 1200 amp switches are top entry only. Note 2: 1600 -4000 amp switches are rear connected. Rear or side access is required for cabling. transfer switch Dug capacities All lugs accept copper or aluminum wire unless indicated otherwise. Amp rating Cables per phase Size 150,225 1 6 AWG to 300 MCM 260 1 6 AWG to 400 MCM 150,225,260, 1 4 AWG to 500 MCM 300,400 1 3/0 AWG to 600 MCM 300,400 2 3/0 AWG to 250 MCM 300,4001 2 2 AWG to 600 MCM 600 2 250 MCM to 500 MCM 600' 2 2 AWG to 600 MCM 800 1000 4 250 MCM to 500 MCM 800 1000' 3 300 MCM to 750 MCM 1200 4 2 AWG to 600 MCM 1600 2000 8 2 AWG to 600 MCM (lugs optional) 3000 8 2 AWG to 600 MCM (lugs optional) 4000 12 2 AWG to 600 MCM Pugs optional) Note 1: Optional lug capacities on accessories spec sheet AC -166. Note 2: Four -wire for neutral bar is 3 -pole only. Our energy working for yoU.TM www.cumminsr)ower.com w2009CumminsPowerGenerationInc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins [ Pceir Inc. PowerCommand and "Our energy working for you." are trademarks of Cummins Power Generation. Othercompany, product, or service GlenePaLLD onnamesmaybetrademarksorservicemarksofothers. Specifications are subjectto change without notice. S -1271t (11/09) 72 of 85 Submittal detail - options Amperage ratings 150 225 260 300 400 600 800 1000 1200 1600 2000 3000 4000 Voltage ratings R038 190 R021 208 R022 220 R023 240 R024 380 R025 416 RD35 440 SeR026 480 R027 600 Pole configuration A028 Poles - 3 (solid neutral) VA029 Poles - 4 (switched neutral) Frequency IrA044 60 Hertz A045 50 Hertz Transfer mode yA077 Open transition /in -phase OK A078 Open transition/programmed A079 Closed transition Application OA035 Utility- to-genset A036 Uti4ty- to-utility A037 Genset- to-genset System options A041 Single phase, 2 -w1re or 3 -wire VA042 Three phase, 3 -wire or 4 -wire Enclosure B001 Type 1: general purpose indoor (similar to IEC type IP30) eB002 Type 3R: Intended for outdoor use (dustproof and rainproof) (similar to IEC type IP34) B003 Type 4: Indoor or outdoor use (watertight) (similar to IEC type IP65) B004 Open construction: no enclosure - Includes automatic transfer switch and controls (not available for 1200 -4000 A) B010 Type 12: Indoor use, dust -tight and drip -tight (similar to IEC type IP61) B025 Type 4X: stainless steel, indoor or outdoor use (watertight) similar to IEC type IP65) Standards VA046 UL 1008 /CSA certification A064 NFPA 20 compliant (not available 1200 -4000 amp switches) VX080 Seismic certification ntrol options M017 Security key -front panel M022 Load monitoring (min current level 3 %) M023 Relay signal module. Includes pre- transfer module for elevator control M031 LonWorks Network Communications Module FTT -10 Meter D009 Analog bar graph meter Battery chargers K001 2 A, 12/24 V KB59 15 A, 12 V KB60 12 A, 24 V Protective relays M045 Paralleling timer and lockout relays, ANSVIEEE 62PL and 86 M046 Paralleling timer and lockout and reverse power relays, single phase, ANSI /IEEE 62PL, 86 and 32R M047 Paralleling timer and lockout and reverse power relays, three phase, ANSVIEEE 62PL, 86 and 32R Auxiliary relays - Relays are UL listed and factory Installed. All relays provide two normally closed isolated contacts rated 10 amps at 600 VAC. Relay terminals accept from one 18 gauge to two 12 gauge wires per terminal. L101 24 VDC coil - installed, not wired (for customer use) L102 24 VDC coil - emergency position - relay energized when switch in source 2 (emergency) position L103 24 VDC coil - normal position - relay energized when switch in source 1 (normal) position L201 12 VDC coil - Installed, not wired (for customer use) L202 12 VDC coil - emergency position - relay energized when switch In source 2 (emergency) position L203 12 VDC coil - normal position - relay energized when switch In source 1 (normal) position Miscellaneous options M003 Terminal block - 30 points (not wired) M007 Loadshed - from emergency - drives switch to neutral position when remote signal contact closes (utility - to-genset only) N008 Terminal lugs - cable (1600 -3000 amp only) N009 Power connect - bus stabs (150 -1000 amp open construction only) Optional lug kilts N008 Terminal lugs - cable (1600 -3000 amps only) Warranty G010 Years 0 -2: Parts, labor and travel Years 3 -5: Parts only Years 6 -10: Main contacts only Shipping A051 Packing -export box Accessories. AC -166 Accessories specification sheet Cummins Power Generation North America Brazil Europe, CIS, Middle East and Africa Asia Pacific 1400 73rd Avenue N.E. Rua Jed, 310 Mansion Park Columbus Ave. 10 Toh Guan Road #07 -01 Minneapolis, MN 55432 USA Guarulhos - Sao Paulo Manston Ramsgate TT International Tradepark Phone 763 574 5000 CEP - 07180 -140 Kent CT 12 5BF United Kingdom Singapore 608838 Fax 763 574 5298 Phone 55 11 2186 4195 Phone 44 1843 255000 Phone 65 6417 2388 Fax 55 11 2186 4729 Fax 44 1843 255902 Fax 65 6417 2399 Our energy working for y0U.TM www.cumminspower.com 62009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummine rr oweir Inc. PowerCommand and "Our energy working for you." are trademarks of Cummins Power Generation. Othercompany, product, or service Gene- irationnamesmaybetrademarksorservicemarksofothers. Specifications are subject to change without notice. S -1271t (11/09) 73 of 85 Accurate charging — delivers best battery performance and life in class Automatic 2 -rote charging — offers fast charging and low water consumption Temperature compensation — eliminates the No. 1 cause of battery failure Current limited — protects charger from overloads Anodized aluminum housing — resists corrosion, runs cool LC Charger Specifications o AC Input 120 VAC, 60 Hz Charger Output 12 or 24 volts nominal. 3.5 amp electronic current limit. Dual -rate, temperature compensated charge characteristic. Line regulation :L1 % of the correct temperature Output Volts compensated value. Load regulation _t_1% of the correcttemperature compensated value. Indication Output ammeter, 2.5° scale 5% accuracy Adjustment Internal adjustment for float voltage. Equalize voltage is fixed approximately 5% above float Protection Electronic current limit (no crank disconnect required). AC input fuse, DC over current limiter Environmental 10C to +50C operating temperature. 5% to 95% humidity, non - condensing Mechanical Clear anodized aluminum, wall mounting Agency compliance C -UL -US listed to UL 1236 (required for UL 2200 gensets) Six -foot I SA three- pronged AC power cord for 120 VAC and six -foot DC power cord terminated with Anderson 1327 (red,positive) and Anderson 1327G6 black, negative) connectors. Additional Information Contact SENS or your local sales representative for additional specification, engineering and installation information. Check the SENS web site for latest available data. Specification Is subject to change without notice. C UL S LISTED Contact Information ® For information and service on any SENS product, please contact us at: Sales 1.866.736.7872 • 303.678.7500 • Fax 303.678.7504 www.sens- usa.com • lnfo@sens- usa.com STORED ENERGY SYSTEMS 1840 Industrial Circle, Longmont, CO 80501 USA Our energy means businesse Output Volts Chargo r Output Amps Model Number Net Lbs Weight Kg Power Cord* 12 3.5 LC 12-500-2 7 3.1 No 24 3.5 LC24 -500 -2 8 3.6 No 12 3.5 LC12 -501 -2 7 3.1 Yes 24 3.5 LC24 -501 -2 8 3.6 Yes Six -foot I SA three- pronged AC power cord for 120 VAC and six -foot DC power cord terminated with Anderson 1327 (red,positive) and Anderson 1327G6 black, negative) connectors. Additional Information Contact SENS or your local sales representative for additional specification, engineering and installation information. Check the SENS web site for latest available data. Specification Is subject to change without notice. C UL S LISTED Contact Information ® For information and service on any SENS product, please contact us at: Sales 1.866.736.7872 • 303.678.7500 • Fax 303.678.7504 www.sens- usa.com • lnfo@sens- usa.com STORED ENERGY SYSTEMS 1840 Industrial Circle, Longmont, CO 80501 USA Our energy means businesse CCV' Crankcase Filtration Systems Introduction Model Illustrations CCV Style for Closed Systems CCV4500 Special Notes CCV6000 CCV8000 1. For additional information and availability, contact customer service at: (800) 344 -3286, 6 AM to 5 PM, Pacific Time. 2. All CCV units are for Closed System applications only. Specifications BASIC MODELS CCV4500 <== CCV6000 CCV8000 Engine Horsepower HP 0 -400 400 -800 800 -1600 Rating, Max. KW 0 -298 298 -597 597 -1,193 Inlet/Outlet Port Size 1 3/16 " -12 SAE 1 5/8 " -12 SAE 1 7/8 " -12 SAE Max. Air Flow* CFM 10 20 40 L/s 4.72 9.44 18.88 Filter Element CCV55248 -06 CCV55274 -06 CCV55222 -06 CCV55248 -08 CCV55274 -08 CCV55222 -08 Height in. 9.25 12.00 13.88 mm 235.0 304.8 352.6 Diameter (depth) in. 5.60 7.30 9.30 mm 142.2 185.4 236.2 Width in. 7.16 8.59 10.61 mm 181.9 218.2 269.5 Weight (dry) Lbs. 3.26 5.01 8.72 kgs. 1.48 2.28 3.96 Operating Temperature 400 / +240° F / -400 / +116° C Values given are cubic feet per minute (CFM) and liters per second (t./s). 1. For horsepower rating consult your engine manual, engine manufacturer's agent or a Racor distributor. 251 76 of 85 Cummins West, Inc. ur people make the difference INITIAL START -UP & INSTALLATION REVIEW Date: Sold To: (name & address) : Owner's Name & Address: Site Location : Generator Set Manufacturer: Onan Model: Spec Number: Serial Number: Engine Manufacturer: Model: Spec Number: Serial Number: Transfer Switch Manufacturer: ONAN 1. Model: Spec Number: Serial Number: 2. Model : Spec Number: Serial Number: Initial Start-up Date: Type of Fuel: Natural Gas, LPG Vapor, LPG Liquid, Gasoline, Diesel) Type of Installation: Indoor / Outdoor) Type of Cooling: Radiator, City Water Heat Exchanger, City Water Standpipe, Remote Radiator, City Water Direct) 1 77 of 85 Cummins West, Inc. ur people make the difference Engine inspect for leaks check belts & hoses check wiring for loose connections check for loose clamps check oil level Battery system voltage VDC type mfg charger operation & voltage _ isolated from floor secured correct polarity INSTALLATION REVIEW vdc mfg Exhaust System flexible connection condensation trap muffler muffler inlet size in 1. muffler outlet size in. 2. exhaust pipe length ft. 3. exhaust pipe size in. rain cap Fuel Systems Diesel Fuel Day Tank Sub -Base Tank flexible connections (supply and return at engine) size distance from engine ft. supply line size in. Return line size in transfer pump operation high level alarm low level alarm rupture basin alarm vented 78 of 85 2 Cummins West, Inc. ur people make the difference INSTALLATION REVIEW CON'T Main Tank size gallons. Mfg - _ foot valve distance from day tank or generator supply line size in. return line size in. water separator vented Gaseous Fuel Natural Gas Propane Liquid Vapor manual shut off valve primary regulator pressure in. H20 secondary regulator pressure in. H2 0 dry fuel strainer / filter solenoid valve lexible connection at engine line size in. tank size gal. distance from tank ft. distance from regulator ft. Cooling System Radiator coolant level antifreeze protection temp. OF SCA pre- charge unit concentration exhaust ventilation duct & opening inlet ventilation opening proper air circulation jacket water heater operation & voltage VAC Heat Exchanger antifreeze protection °F solenoid valve mfg model flexible lines SCA pre- charge unit concentration strainer proper exhaust & inlet ventilation proper air circulation jacket water heater operation & voltage vac Lbs. /psi WATTS vac 79 of 85 3 Cummins West, Inc. ur people make the difference NSTALLATION REVIEW CON'T. Generator Mounting secured to level surface oil drainage clearance angular alignment (total indicator reading) vibration isolators installed & adjusted Controls Detector check wiring proper remote connection test lights remote annunciator connections correct system voltage vac POWER COMMAND CONTROLS Check wiring proper remote connection test lights remote annunciator connections correct system voltage VOLTS time delay start sec time delay stop min governor ramp sec Generator proper AC wiring (Newage, DELTA, UR, YD, YB, WYE) breaker connections check for loose wiring flexible connections DC / AC in separate conduit vac 80 of 85 4 Cummins West, Inc. ur people make the difference INSTALLATION REVIEW CON'T Automatic Load Transfer Switch Transfer Switch remote start wiring correct start delay transfer delay retransfer delay engine cooldown correct voltage proper connections (E, N, Q contactor block removed visually inspect contactors exercise clock setting adj. battery charger Program Transition 81 of 85 5 1 2 3 sec. sec sec. sec. sec. sec. min. min. min. min. min. min. vac vac vac day day day I I I O O O vdc vdc vdc NO 81 of 85 5 Cummins West, Inc. ur people make the difference 97TIAMS INSTALLATION REVIEW RECOMMENDATIONS BEFORE PLANT IS STARTED Modifications Completed yes no OK for Start-Up yes no Technician Signature on file: INITIAL START AND WARM -UP PERIOD (NO LOAD) Generator Main Breaker Off Start Engine (selector switch in "run" position) Oil Pressure lbs. /psi Coolant Temperature ° F Battery Charge Rate vdc No Noticeable Unusual Noises / Vibrations Generator Main Breaker ON Check Phase Rotation CCW or CW Calibrate PCC Digital Readings Calibrate Detector Meters Set Voltage vac Set Frequency 60 HZ Record PCC Settings Time Delay Start sec. Time Delay Stop sec. Gov Gain Gov Integral Gov Ramp sec. Reg Gain Reg Integral Reg VHZ Cycle Crank On Off of cycles Crank time sec. Rest time sec. Customer Fault 1 warning shutdown Ground Fault warning shutdown Day Tank warning shutdown High Gen Temp warning shutdown Low Coolant warning shutdown 82 of85 N. Cummins West, Inc. ur people make the difference AUTOMATIC START (UTILITY FAILURE TEST) TEST check oil & water levels place selector switch in "remote" simulate power failure (open main breaker) Engine / Generator engine start engine & generator under load unusual noise / vibrations yes no Automatic Load Transfer Switch Transfer Switch start delay transfer delay close main breaker retransfer delay engine cooldown delay time delays okay(PROG.TS) sec. sec 1 2 3 sec. sec. sec. sec. sec. sec. min. min. min. min. min. min. IN] Is— NOTE: Any further testing per customer specifications to be recorded on the attached Generator Test Data Form. 7 83 of 85 Cummins West, Inc. ur people make the difference ONAN WARRANTY INITIATION Engine / Generator Date: Automatic Load Transfer Date: Checkout and Start -Up performed by: Company: CUMMINS WEST, INC. Witnessed By: Company: ADDITIONAL NOTES: Print Name: FINAL INSTALLATION RECOMENDATIONS 84 of 85 Cummins West, Inc. ur people make the difference PRELIMINARY START & TEST CUSTOMER JOBSITE PRE START UP REVIEW COMPANY PROJECT PHONE FAX CONTACT Please verify that the following items have been completed prior to start-up YES Genset bolted to concrete slab or spring mounts Automatic line transfer switch installed Electrical connection connected to: Is commercial power available and connected Is maximum anticipated building load available Fuel tank installed , plumbed and full (verify if ultra low sulfur fuel is required in generator location) Exhaust silencer and flex installed Will owner be present Will contractor be present Will maintenance crew be present for training If crew is not available (or late) on the day training is scheduled, you will be invoiced for additional time. How close can we get to the unit with a vehicle NO N/A El El El El u Generator ATS Battery Charger Engine Coolant Heater Remote Annuniciator El Fuel tank installed , plumbed and full (verify if ultra low sulfur fuel is required in generator location) Exhaust silencer and flex installed Will owner be present Will contractor be present Will maintenance crew be present for training If crew is not available (or late) on the day training is scheduled, you will be invoiced for additional time. How close can we get to the unit with a vehicle NO N/A El El El El u ft WHEN ALL ITEMS ARE COMPLETED PLEASE SIGN AND RETURN NAME SIGNATURE RETURN TO: LISA MCWHORTER ONAN SERVICE COORDINATOR DATE FX# (661) 861 -0180 9 85 of 85 GlM CI I 6 OPT 10 DUCT AD ER UAfL T SHOWN) 500 19.7] 0M 0m 832 32.81 415 16.31 1305 xqllm51.4] I i i 552 22) 55822]Qg 25 1050 I] [41] I 5 4 RADIATOR FILL—\ OIL FILL 1100 143 730 28.71 LCRANK 548 21.6] OIL FILL OIL CHECK 3 AIR CLEANER D036 -2) 4Q FUEL RETURN NOTES: GENERATOR ELECTRICAL 181 LOAD CONNECTIONS I. DIMENSIONS SHOWN IN [ ] ARE INCHES. MIO THREADED STUDS 19.8] 2, 025.4 [1.0] HOLES MARKED BYA ARE FOR SUBBASE G 21Qj FUEL TANK ATTACHMENT OR SECURING TO MOUNTING FOR 3/8' HOSE A" SURFACE, OR SUPPLEMENTAL VIBRATION ISOLATORS. ELECTRICAL 3. GENSET SUPPLIED WITH FLEXIBLE FUEL LINES THAT CAN STUB-UP EXHAUST CONNECTOR BE CONNECTED TO ENGINE INTERFACE POINTS. 6 7 4Q FUEL RETURN LINE: 1067 [42] LONG WITH 1/4 -18 NPTF 3 INCH NPT (A299 -2) DRYSEAL MALE. 140 5. 51 Q FUEL SUPPLY LINE: 815 [32] LONG WITH 1/4 -18 NPTF 1059 41.69] FUEL FILTER DRYSEAL MALE. 9 REFER TO CIRCUIT BREAKER OUTLINE DRAWING FOR 4Q FUEL RETURN 503 181 46 ALT ELECTRICAL STUB UP AREA FOR SPECIFIC BREAKERS. BARB FITTING 19.8] 1.11 21QjREFERTOSUBBASEFUELTANKOUTLINEDRAWINGFOR FOR 3/8' HOSE A" DIM ELECTRICAL STUB -UP AREA AVAILABLE WITH FUEL TANKS. FUEL TANK EXHAUST CONNECTOR SHEET # 3 INCH NPT (A299 -2) 8. TABULATED WEIGHT AND CG IS FOR GENSET WITH NO 1059 41.69] FUEL FILTER FUEL SUPPLYBARBFITTING 5 9 OPTIONS. THE DIMENSIONS INDICATED, LOCATE THE COOLANT DRAIN. C 38.13] FOR 3/8" HOSE 3779) 207 1414 55.67) 974 38.331 1761 3882) 10. LOW FUEL LEVEL SWITCH PROVIDES AN ELECTRICAL 56.42) 978 38.52) 1806 3980) 209 453 FUEL FILTER CONTACT CLOSURE WHEN APPROXIMATELY 21 GALLONS 982 o 1844 4064) 210 1476 58.11) 0 80 — 987 38.87] OF USABLE FUEL REMAIN IN THE TANK. 4178) 211 1498 58.98) 992 139.041 1942 4280) 2121213 1526 II. FUEL IN RUPTURE BASIN SWITCH PROVIDES AN 1000 39.35] 2037 4489) a o ELECTRICAL CONTACT CLOSURE WHEN APPROXIMATELY 1.4 GALLONS OF FLUID ARE PRESENT IN THE RUPTUREIRCUITBREAKER (OPTIONAL) BASIN. SEE BREAKER OUTLINE FOR CONNECTIONS) E 1'j COOLANT DRA I IN :11 1781 A r` - idi tCRANK 1163 45.81 1098 IM B43 g DIM 9 I LIFTING SLOTS /1\ 965 r 37.99] DIM A 1676 REAR FACE OF BLOCK - 65.91] 3015 118.71 5 4 Sheet 1 of 7 I C IL DRAIN PLUG C C259 DUAL WALL SUBSET A FUEL TANK (24 HOUR) miss 0711EO11E SPECIFIED. DIE .• 0500 -4897 ,. T. DAVISD1NEWSIONSAREINMIUMIE1S ,END WT MALE MINE ESE Z MOGES CUMIM PIDIFIR GBiHUTION f t I D.oD- :.ff ftD.e 5.00-!.99.0.20/ -0.10 .1D Z. MOGES OUTLINE,GENSET10.00 -27.19 rots / -D.13 D.n (FUEL TANK - C259) flt 0.38 11.10-21.11 .0.30/ -0.13 02SEP09 Slli CDDE AM6 TOL t .0• SCALE: 3/32 r. orCONFEENT u -; I, nm •• PGF ' 10,E16EIE 11iIM 61001 m DSGAA,AB.AC .D A029W251 2 1 1 TABULATION ALT GEN SET WET WEIGHT DATA DIM A" DIM B" FUEL TANK 8 DRY WEIGHTSHEET # kg lb 206 1394 54.88) 969 38.13] 1715 3779) 207 1414 55.67) 974 38.331 1761 3882) 208 1433 56.42) 978 38.52) 1806 3980) 209 453 57.20) 982 38.671 1844 4064) 210 1476 58.11) 987 38.87] 1896 4178) 211 1498 58.98) 992 139.041 1942 4280) 2121213 1526 60.08) 1000 39.35] 2037 4489) C C259 DUAL WALL SUBSET A FUEL TANK (24 HOUR) miss 0711EO11E SPECIFIED. DIE .• 0500 -4897 ,. T. DAVISD1NEWSIONSAREINMIUMIE1S ,END WT MALE MINE ESE Z MOGES CUMIM PIDIFIR GBiHUTION f t I D.oD- :.ff ftD.e 5.00-!.99.0.20/ -0.10 .1D Z. MOGES OUTLINE,GENSET10.00 -27.19 rots / -D.13 D.n (FUEL TANK - C259) flt 0.38 11.10-21.11 .0.30/ -0.13 02SEP09 Slli CDDE AM6 TOL t .0• SCALE: 3/32 r. orCONFEENT u -; I, nm •• PGF ' 10,E16EIE 11iIM 61001 m DSGAA,AB.AC .D A029W251 2 1 1 Sheet 2 of 7 lPro/ENGINEERl 6 5 4 3 1 2 1 m No En No nnSla Nw cm I u!D an ECp- 106624 A PRODUCTION- RELEASE TLD ZM Z. MOGES1 02SEP09 p D 0" 10"' 10"' 25 ELECTRICAL 0.98] 1292 759 STUB UP 50.86] 29.88] LOCATION C I C ELECTRICAL 100 STUB UP [43.31] I LOCATION GENSET WIDTH 1050 I41.33] I 2X 141 I 4X 2X 503 2X 2X 106180 19.8] 4 2] 17. 11 BBMOUNTINGHOLE LOCATIONS 3015 GENSET LENGTH 118.7] MOUNTING PAD LAYOUT C259 DUAL WALL SUBSET FUEL TANK (24 HOUR) A A aLES1 DTHEMSE SPECIFIED. u[ •* 0500 -4897 Nn T. DAV I $ DIItNGIWS UE II NIL[INETERS CIMBiS POIRet GaeunoNMOTS,S..E Hoff cu Z. MOGESXtI0.00- O.IS / -O.Oe s.00- +. +l.o.toE -o.IO N.NZ. MOGESa.oD -n.n ro.nl -o.n OUTEINE,GENSET XX±0. 38 nE17.50 -1r.!! 0. 30 / -0.13 025EP09 517E CODE (FUEL TANK - C259) ANG 701: f L.D' SCALE: / 8 PWEATi I(ii . rim ® u Pau GENUNTIa aaP eDSGAA.AB.AC PG F n Np A029W251 t E A 6 5 4 'i 3 2 1 Sheet 2 of 7 I II 5 4 3 2 1 W w iu w m"sl EMERGENCY VENT FUEL GAGE ECO 106621 A I PRODUCTION- RELEASE FUEL FILL 2 INCH NPT FEMALE PTIONAL LOW FUEL LEVEL SWITCH (H645 OR H573) 4 INCH NPT FEMALE 2 INCH NPT FEMALE 1-1/4 INCH NPT FEMALE (SEE NOTE 6) 1100 43) NORMAL VENT 2 INCH NPT FEMALE OPTIONAL NORMAL VENT 2 INCH MP T FEMALE R 6 O O° O u U 00 0 O Cull O o HlI ii• i!I111 ,,;Ei 0 o o 00O o 0 0 O° O o oOo INTERNAL SPILL DRAIN TO TANK 2 INCH NPT FEMALE PTIONAL TANK OVERFLOW OR HEATER 1 -1/4 INCH NPT FEMALE OVER PANEL NOT SHOWN 2X 141 6] iC ENGINE RETURN ENGINE SUPPLY—/ 106 2X 502.1 2X 180 [4] OPTIONAL FUEL INLET [19.8] 17 3/8 INCH NPT FEMALE C Sheet 3 of 7 Pro /ENGINEER 6 1 5 1 4 3 1 2 1 1[L IF MR o R[1131% A CAD ArYD AATI MUFFLER OUTLET 2667 ECO 106621 A I PRODUCTION- RELEASE TLD ZN Z. MOGES 02SEP09 101.6 (4. 0 O.D. [105] 753.2 29.65] 212 0 0 o e 8.351 O ° RHO] D n D 527 20.751 ° RADIATOR FILL ACCESS COOLANT RECOVERY O e BOTTLE ACCESS o ° 471.8 18.57] 882.1It [ 34.73] ONTROL ACCESS DOOR c R926 DOOR SWING 354.8 (4 DOORS) 1100 13.97] [43.3] 2226.4 0 0 B [ 87.65] B o O DIM B p 3 0 0 0 e o 553.4 926 21.79] [36.5] A DIM F182 WEATHER HOUSING (STEEL) W /MUFFLER A 1897.1 926 F216 WEATHER HOUSING (ALUMINUM) W /MUFFLER 74.69] [36.5] uALESS Orx[Rns[srtcIE IED, ALL ww 0500 -1897 D. T. DAVISDIN[ASIDNS IRE 1A HILL IYEifR3 CLrots F0'H1 G@6[AIOIDfor ° Rrstr "A Z. MOSES r.eZ. MODES OUTLINE,GENSETzf0.6 10.00 -IT. /t "0.311 -0.130.39 17.50-24.99 .0.30/ -0.13 D "rE 021EP09 SITE CODE (FUEL TANK - C259) CITUL ...w rn , A TOL:f I.0' SCALE: 1/8 lWEA,L Or curlAD m A, PGF A029W251 [ >[ IpIR AE u.na AAOUr , DSGAA, A8, AC D A 5 5 4 j 3 2 1 TABULATION ALTDATA SHEET! DIM 'A' DIX GENSET MET WEIGHT d FUEL TANK DRY WEIGHT d SOUND ENCLOSURE ISTEEL) tg Ib GENSET WET WEIGHT d FUEL TANK DAY HEIGHT b SOUND ENCLOSURE ALUMINUM) kg Ib 206 1393.15 [51.87 969 [38.13] 2011 U1391 1819 U011] 201 1111 [55.671 97A [38.33] 2057 [1512] 1866 [1120] 208 1433 [56.121 978 [38.52] 21 nt t /61a1 1911 [J21 °] 209 1453 157.201 982 [38.611 2110 [1721] 1919 [13021 210 1416 [58.11] 981 [38.81] 2192 [!8381 2000 [11161 211 1198 [58.981 992 [39.011 2238 [1910] 2017 [1518) 212I2U 1523 [60.081 1000 [39.351 2332 [5 U91 2111 [17211 Sheet 6 of 7 Sheet 1 of 4 6 5 4 3 2 1 1 KL 10 L71 b RIISI01 Im P CD AM It ECO-10321i B I ADDED MOTES 4 d 5 - RJP VO PV 29 JAN09 OPTIONAL MOUNTING 158.4 OPTIONAL MOUNTING 158.4 RJ2SEESHEET3 - P VO PV 29JAN09 3 MOVED MOTES 2 d 3 TO SHEET a RE -NUMBERD FLAGS TO MATCH - RJP VO PV 29JAN09 6.2 4 ] 00 00 00 6 P 41 D e 464.3 18.281 464.3 18.28] D 0 0 e 0 0 NOTES: I. DIMENSIONS SHOWN IN [ ] ARE IN INCHES. u C C0 NS" SHUNT TRIP HAS NO INTERNAL CONTACTS. IT MUST BE USED IN CONJUNCTION WITH AUXILIARY CONTACTS TO ACCEPT CONTINUOUS APPLIED VOLTAGE. IT CAN OPERATE REAR o 0 AT 75% OF NOMINAL VOLTAGE. FACE OF REAR 0 0 BLOCK F E OFAC 33 THE SHUNT TRIP CAN OPERATE AT 70% TO 100% OF 464.3 BLOCK 464.3 NORMAL VOLTAGE AND WILL ACCEPT MOMENTARY OR 18.281 18.281 CONTINUOUS APPLIED VOLTAGE. A4 800 AMP BREAKER: A LUG ACCEPTING (2) 3/0 -600 kcmiI CONDUCTORS IS STANDARD MOUNTING STANDARD MOUNTING 00 O 004 AVAILABLE THRU ACCESSORIES. PGA PART NUMBER 0332 -4278. 158.4 6.24] A 6.24] A 1200 AMP BREAKER: A- A LUG ACCEPTING (3) 3/0 -600 kcmil CONDUCTORS IS C 0 0 0 p p AVAILABLE THRU ACCESSORIES. PGA PART NUMBER 0332 -4279. C 1161.7 1161.7 45.74] 45.74] 658 658 25.911 D (APPROX. CIRCUIT BREAKER ) D (APPROX. CIRCUIT BREAKER ) C (MINIMUM GUTTER SPACE) C (MINIMUM GUTTER SPACE) 8 8 8 8 NEUTRAL BUSS INSULATOR STANDOFF NEUTRAL BUSS 3/8 -16 SCREW) AWG 250 -500 KCMIL CU B 4 PLACES) B r I 1237 1237 48.7] IIlIrraJ I II ° I r11 I I I 148. 71 f} O-- I I I 0 I I II ® I I I B BIIIB- TTl1I 8 0 0 8 A 8v 0 0 8 443 443 17] A A A GROUND BON GROUND BOND—/ AWG 1/0-500 KCMIL CU AWG 1/0 -500 KCMIL CU 011 I rul 10 usAirlia a lumlu 630A) 7 0 0 A ) I0IMEN 0TAE11IEE 1 OILLIEI. ALLOIIEI, 10115 ARE 11SPECIFIED. AS 1, T_ABEL cD1Mi5 Poml GeeiA7lw T xALJ: ATeAr cu —T-ABEL 11 ,>ao ArcwL Ic. +lnura 0.00- i.19.o.1s/ o.oe 9.99 -0.20/ -0.10 10.00-11.91 -0.251 -0.13 Ir D_ C I RCU I T_BRO- OUTLINEoGLLETT 17.50-24.91 -0.301-0.13 OATi 08-21 -06 SITE CODE A16 TOE: t 1.0• SCALE: 3/16 CIONFEENTIAL1°E" - ,°, ml• PGF 0500_4668 ac13rOKI /cAUAna afar ,. DSGAA,AB,AC.AO rD B 6 5 4 3 2 1 Pro /ENGINEER Sheet 1 of 4 1 T i 6 5 D 00 O 0 0 CI 81 AI 8 ® 8 USED FOR TOP ENTRY ONLY 8 8 8 0 0 8 630A) TYPICAL CONDUIT AND WIRE SIZE BASED ON NEC TABLE 310.16 AT-40C BREAKER TRIP SETTING WIRE (COPPER) CONDUIT OTY SIZE OTY SIZE 600 A 2 350 KCMIL 2 2.5" 400 A 2 3/0 2 2.0" 250 A 1 250 KCMIL 1 2.5" 100 A 1 2 1 1.25" 6 1 5 4 3 2 j 1 m p in p RIUIQ II 10.6 B I - I --- -- --- - -- --- --- - 8 ® 8 8 8 rmui TYPICAL ONDUIT AND WIRE BRE KER TRIP ETTING WIRE (CC OTY 200 A 4 1000 A 3 800 A 3 4 USE FOR TOP ENTRY ONLY 10 IC Sheet 2 of 4 UL /IEC LUGS ACCESSORY SPECIFICATIONS LUG FRAME MAX AMPS WIRE RANGE DIM A DIM B DIM C DIM D ACCESSORY CONTACT RATING INRUSH CONNECTION TYPECOPPERDESCRIPTIONCURRENT ldl 400A 3 OR 2 -600 KCMIL 12 VDC SHUNT TRIP IIAQ NSJ 600/690V 4 POLE 381 IS] 116 6.9] 257 10.1] 327 12.91 COMPRESSION TERMINALS 20 -16 AWG OR SMALLER TORQUE: 10 L8 IN8600A3-POLE 2/0 350 KCMIL 1 EA. FORM C I AUX CONTACT + 6A AT 690 VAC O 630A 4 -POLE 2.5A AT 48 VDC, 0.3A AT 250 VDCITRIPALARM ODL 250A 2-POLE 4-300 KCMIL 466 72 295 314 NONE AVAILABLE aODL 240V 18.3] 2.81 11.6] 12.41 250A 3 -POLE 4 300 KCMIL 466 72 255 312 NONE AVAILABLE240V18.3] 2.81 10] 112.31 04 240V 400A 1 -600 KCMIL 401 15.8] 123 4.81 251 9.91 327 12.91 NONE AVAILABLE 12 VDC SHUNT TRIP 200VA O O P 800A 3-POLE 3/0-500 KCMIL 398 15.7] 127 151 285 11.2] 392 15.41 3 COMPRESSION TERMINALS AWG. FOR I OR 2 #1 TORQUE: 1 00 LB8- I N1EA. FORM C AUX CONTACTS + 6A AT 240 VAC, 6A AT 480 VAC, 3A AT 600 VAC, 2.5A AT 48 VDC, Q44 I TRIP ALARM 0.8A AT 125 VDC, 0.3A AT 250 VDC 12 VDC SHUNT TRIP 200VA P 1200A 3 -POLE 3/0 -500 KCMIL 389 170 285 392 3 COMPRESSION TERMINALS FOR I OR 2 #1-18 -16 AWG. I EA. FORM C 4 AUX CONTACTS + 6A AT 240 VAC, 6A AT 480 VAC, 3A AT 600 VAC, 2.5A AT 48 VDC, pp 15.3] 6.1] 1 11 .2] 15.41 TORQUE: 10 LB -IN I TRIP ALARM 0.8A AT 125 VDC, 0.3A AT 250 VDC H 15 -150 1) #14 -3/0 AWG 464 93.8 275 327 12 VDC COIL BURDEN < SW OA 175 1) 1/0 -4/0 AWG 18.3][3.69] 10.8] 12.91 SHUNT TRIP COMPRESSION TERMINALS 14 - #10 AWG, 50 LB -IN 8 -3/0, 120 LB-IN MIN LOAD = 10 ma WITH 24V J 454 08 215 327 I EA FORM C 1 AUX CONTACT + DC AC COMPRESSION TERMINALS 200-250 I) 3/0 -350 KCMIL 117.91 4.251 10.81 12.9] I TRIP ALARM 48 2.5A 125 0.8A 250 0.3A 240 6.OA 480 6.OA 600 3.OA 3/0 -350 KCMIL 225 LB -IN Sheet 3 of 4 IEl p cn 1 o lawlsim 'm w cm ro mil ECO-101939 B I ADO PICTORIAL REPRESENTATION ON THE DRAIIING - PY VO HAWK INS 13NOV08 2 ADD TABULATION HEADING - PY VO HAMKIMS 13NOV08 D D unrrc. 2" NP c B A 6 Sheet 1 of 2 Sheet 1 of 5 8 5 4 3 2 j I 6EL W LTI p 111113IN im [[1 clD AIN Mr[ ECO- 101657 D I REMOTE ESTOP CONTACT CLOSED, WAS OPEN - TA TA L 09SEP08 TO S7 -A SHEET I F20B (20A) OUT IN F5 (5A) IN OUT I TO K15 -1 ON SHEET 2 G KS Z4 SPIO Fl (IA PCC 2.X XX+ (FI) U IN OUT 0327 - 1636 -01) Y TO COS 8 ON SHEET 2 TO T26 ON SHEET 3 FIO (IOA) IN OUT TO SP9 ON SHEET 2 ALTF20A (20A) SP8 TOEET21 ON IN OUTTOTBB+ ON SHEET 3 P20 9 J20 9 XL P20 -10 J20 -10 P20 -20 J20 -20 U V W LI) (1-2) (L3 N P20 -21 J20 -21 J12 -1 P12 -1 CTIX2GATTI SP22 P20 -13 J20 -13 IX3 J12 -4 P12 -4 B+ B+ K4 5 5 CT2 XI N 4 K5 K4 J12 -2 P12-2 X2 /X3 12V BI SW 6 6 P20-1 5 720 15 712 5 P12 5 CT3 XI P20 -3 J20 -3 J12-3 P12 -3 ALT GND J12 -6 P12 -6 X2 /X3 C B- C TO SP13 (SHEET 2) P20 -2 J20-2 GND SPII P20 -4 J20 -4 P20 -7 J20 -7 SENSE UP20 -12 J20 -12 J22 -I P22 -I P20 -I 720 -I SENSE V722 -2 P22 -2 OPTIONAL J22 -3 P22 -3 SENSE W SENSE NJ22-4 P22 -4LFGNDLF - P20 -18 720 -IS (CONFIG INPUT 4) OPTIONAL F1 (COOLANT LEVEL) 720-19 FIOA (LOA) SHUNT ICBI 2O J18 -1 PI8 -IJ20 -17 (CONFIG INPUT 3) FIOB (LOA) IQ A- SHUNT 27182P18-2 I FROM BI BATT ON SHEET I OPTIONAL J18 -3 PI8 -3 - - - P2 LP3 -- B R, BSN 1 R, BSN i PMG i OPTION i P4 J17-I P17 -1 TO TB- ON SHEET 3 J17 -2 P17 -2 AI NOTE: MAXIMUM AVR SHUNT LEAD CONNECTION IS 240 VAC. WHEN ALTERNATOR OUTPUT IS GREATER THAN 240 VAC, SHUNT LEAD CONNECTIONS SHALL BE MADE AT THE HALF A VOLTAGE LOCATION ON THE ALTERNATOR OUTPUT A TERMINAL BLOCK. mr ITEY IAIT YO DESCIVTIOY a MATERIAL 111111 OTH[A /ISC 5r[CIrLEO. ALL °° o. T_ABEL CLum Pope+ GemATmDIYFMSIDNSAIEIIMILLIM[iE95 w rMA r[MY[ Y[. M n 1f fiDDWEW.1. col T_ABELAt1o.oa- 1.99 .o. 1s/ -a.ae uroL- DEWEI' WD-GENSET10.00 -17.19 .0.25/ -0.13 A1t 0.38 17.50 -21.99 .0.30/ -0.13 All 07-30 -07 SITE CODE CONFEtML r°Im'T" A TOUT I.0• SCALE: I / 1 P-EATr 9 CmMln .yawnw o„ nmma° PGF 0630.3629rA[I 9[Y[uT1019100r . DS6AA, AB,AC 1DI EI D g 5 4 3 2 1 Pro /ENGINEER Sheet 1 of 5 Sheet 2 of 5 6 5 4 3 2 1 1 OIL a In 1 A a". 144 A APro WE ECO- I0IA53 D REMOTE [-STOP CONTACT CLOSED. WAS OPEN TA TA LD 09SEP08 60 PIN CM850CONN CO2 3 CRANKSHAFT POSITION SIGNAL 2T I R50 CRANKSHAFT CRANKSHAFT POSITION RETURN 2 SP13 FROM 81 GND SHEET I 120 n PCC 2. XSPEEDSENSOR1CAANASHAFTPOSITION5VOLTSUPPLY46 DD3SP9 4 FROM F10 ON SHEET I P50 C B A 3 CAMSHAFT POSITION SIGNAL 26 R51 CAMSHAFT 2 CAMSHAFT POSITION RETURN 120n POSITION SENSOR I CAMSHAFT POSITION 5 V T SUPPLY COI P51 B A c RAIL FUEL PRESSURE RETURNRAILFUEL SP2 PI -IT J I-IT (J1939 SHELD) FIR E SS U R E 2 RAIL FUEL PRESSURE SIGNAL 25 SP SENSOR RAIL FUEL PRESSURE 5 VOLT SUPPLY 46 LSP411 I 1 SP31 Pi 1-20 JII -20 (J1939 ( +)) 3 47 PII-19 JII -19 (J1939 I -)) SPS O WATER IN FUEL SIGNAL 37 SP6 WATER IN 1 1WATERINFUELRETURN 14 FUEL SENSOR o 2 2 C05 T MA F 44INTAKEMAIFORLD2INTAKEMAAIFOLDPRESS /TEMP s rDC S PLT 37 APRESSURE /AIR NTAKE MANIFOLD AIR TEM SIGNAL 2TEMPERATURE32328 9 B FROM FI SHEET I SENSOR 4 INTAAE MANIFOLD PRESSURE/ NP RETURN 47 R3 PIN Cc16K0SERVICEC 32 1 CONNECTOR 1) SP14 E NG I NE 0 1 L 3 ENGINE OIL PRESSURE SIGNAL 13 E P R E S SURE 2 ENGINE OIL PRESSURE RETURN SENSOR Jo I ENGINE OIL PRESSURE 5V SUPPLY DETAIL A KIS J13 P13 1 2 313 3 BARDMETRIC PRESSURE SIGNAL 03 PI I-22 BAROMETRIC 2 BAROMETRIC PAESSURE REIUAM 38 FROM FS OUT SHEET I 5 C - LOCAL PRESSURE SENSOR BAROMETRIC PRESSURE 5 YOLT UPP Y 33 CRI 1 E STOP) 2 I 4 A 39 6 SI ENGINE COOLANT B ENGINE COOLANT TEMPERATURE SIGNAL 15 P11 -21 TEMPERATURE SENSOR A ENGINE COOL AMT TEMPERATURE R TURN B FUEL PUMP ACTUATOR SIGNAL P25 -2 9 FUEL PUM ACTUATORP 2 FUEL PUMP ACTUATOR RETURN 32 P25 6 A SAE J1939 ENGINE 0) 08SAEJ1939ENGINEDATALINKSAEJ1939ENGINEI -) B 06 OPTIONAL REMOTE E -STOP CYLINDER NO .I ACTUATOR SUPPLY (•) I INJECTOR # CYLINDER N0.1 ACTUATOR RETURN () 45 53 CYLINDER N0.2 ACTUATOR SUPPLY (•) 54INJECTOR # 2 CYLINDER M0.2 ACTUATOR RETURN ( 1 51 P13 J13 CYI IMDER N0.3 ACTUATOR SUPPLY 1-) 55 INJECTOR # 3 ED CYLINDER NO.3 ACTUATOR RETURN 1 -) 52 CYLINDER N0.4 ACTUATOR SUPPLY 1 U A INJECTOR #4 CYLINDER M0./ ACTUATOR RETURN I -) 58 VIEW A -A A uu[33 olxmis[ sr[un[A, uL DIN[NSIONS MILIIMEi[A5 01! ITEM PART MO RSCAIPTION OR MATERIAL sw AMA T -ABEL //I cmm POUHA G@61 um AIE I° Wmt Harr cAA T_ABEI IMIO 1!m ARp[ A[. NIp[APOLIi. p fH3! E 3 I o.00- 4.11 ro.15 / -o.oe 5.00- !.1! •0.20/ -0.10 0.25/ -0.13 D I APrA l_DEIfET WD-GENSET10.00 -11.41 17.50.24.11 •0.30/ -0.13 Ai[ 07-30 -07 511E CODEx[30.38 ANG TOL: 3 I.d SCALE: I/ 1 COFSHiTUL rr i.rtA +nrr r PAOII1 cAEY[uTlun0E Amouers ; LYE ! «. D SGAA, A ,PAPIOIIEAurlr n p` 0 6 3 0_ 36 2 9 2> 4 p 6 5 4 T 3 2 Pro /ENGINEER Sheet 2 of 5 6 5 CUSTOMER CONNECTIONS SUPPLIED ON DINRAIL p FROM BI BATT ON SHEET I FROM K5 -4 ON SHEET FROM BI -GND ON SHEET I c BI AI 0 A A 4 3 z 1 1 uM No m Mo NEW '$'M ECO-1016531 p I IREMOTE E-S1OP CONTACT CLOSED, WAS OPEN NOTES: D 0 T26 OUTPUTS FUSED AT 20 AMPS. 2 MAX CURRENT =30 AMPS. 3. NOMINAL CONDUCTOR SIZE PER TERMINAL:26 -10 AWG. 4. TORQUE TERMINALS TO 0.6 -0.8 Nm. Ic TB B+ ZJ TB B+ 1J T26 T26 TB B 0 I TB B - 0 A A 4 3 z 1 1 uM No m Mo NEW '$'M ECO-1016531 p I IREMOTE E-S1OP CONTACT CLOSED, WAS OPEN NOTES: D 0 T26 OUTPUTS FUSED AT 20 AMPS. 2 MAX CURRENT =30 AMPS. 3. NOMINAL CONDUCTOR SIZE PER TERMINAL:26 -10 AWG. 4. TORQUE TERMINALS TO 0.6 -0.8 Nm. Ic Sheet 4 of 5 6 5 4 3 2 1 RE[ N::: RI b 1[RI [Id t0IX A CM w1E ECO-IOI55) p I I REMOTE E-STOP CONTACT CLOSED, WAS OPEN - TA TA LD 09SEP08 CUSTOMER CONNECTIONS OPTIONAL UpPCCNETDEVICES r — — — - I I PCC 2.X T81 T88 PCC NET A FAULT RESET INPUT18 PCC NET A I -) FAULT RESET RETURN FAULT RESET 2 I I I L _ _ _ _ _ _ _ _ _ J GND 3 6 START TYPE INPUT READY TO LOAD DRIVER START TYPE RETURN START TYPE 4 4. SA 2 CUSTOMER FUSED H. CUSTOMER INPUT 1356 7 CUSTOMER OUTPUT fI NO 6 CUSTOMER INPUT f3 RETURN CUSTOMER INPUT #3 12 CUSTOMER OUTPUT fl COW 7 8 CUSTOMER INPUT it CUSTOMER INPUT #4CUSTOMEROUTPUTf2NO8CUSTOMERINPUTf4RETURN13 CUSTOMER OUTPUT 12 COW 1 DELAYED OFF DRIVER3 B[ FROM TBI -5 OR TB B[ C CUSTOMER GND 10 REMOTE START REMOTE START INPUT 11 4 SWITCHED B- DRIVER CUSTOMER INPUT fl 12 CUSTOMER INPUT #I CUSTOMER INPUT fl RETURN 18 11 LOAD DUMP DRIVER CUSTOMER INPUT 12 IA TDRIVERCUSTOMERINPUT12CUSTOMERGNDCUSTOMEROUTPUTf3 18 18 REMOTE ESTOP REMOTE E -STOP INPUT 6 CUSTOMER OUTPUT f1 DRIVER 8 NOTE: REMOVE JUMPER BETWEEN T11 - 15 AND TBI -I6 WHEN REMOTE E -STOP IS USED. g TB 15 B 1 R5485 (SHIELD) 2 MODBUS R1411 III RS485 1 -) 4 5 Sy57EM "ARE OPTIONAL op PCC NET DEVICES I II I I J A A mr IiEY r.[Ii b DESCRIPTION N .71RIA[ u uss oix[n IS[ sr[un[D, uL DIMENS 1015 19F IF VIIIIY[i[RS rtw m NOT 6GLE PIWIIT ew T -ABEL CtM POM OBHiATIM I PP IlfO .r[Ntt .[. NiNN[V0.1f. r [lrliD°° T_ABEL131D.00- 4. ++ a.157 -o.oe 5.00./.11.0.10 WD- GENSETrnL_UEWEY10.00.17.41 0.251 -0.13 17.50 -24.99 •0.301 -0.17 01 -30-07 SITE CODE1X30.38 ANG TOL: 3 1.0, SCALE: I / I COW'F Vf1AL IROr[Rif OT CRHIINI[r Kr r.Ira .rt m.. Y[ PGF a r [. p 0630.3629 4 >4W. arum MP I m. DSGAA,AB,A[ D 6 5 4 3 2 Pro /ENGINEER Sheet 4 of 5 7 N 6 5 4 3 2 UC GENERATORS PCC 2.X, PCC 3.X 3 PHA CURRENT TRANSFORMER SECONDARY CONNECTION X1 X3X1X3 RANGERANGE 110- 139/190 -240 VOLTS110- 120/220 -240 VOLTS C71CTI LI(U) CT2 Wfi1Tl2) cA9 L_DEWEY W5(T9' L 0 ( N ) UI(TI) W2(T6) U6(TIO) WI(T3)CT3 02(7 <) u5(T7) L 3 ( W ) WI(T3) V6(TIII U6(T10) V5(T81 ANG TOL: I.0• SCALE: V2(T5) v CT2 PGE VI(T2) 0630.3622 L2(V) SERIES DELTA 3 PHASE 4 WIRE OUTPUT TERMINALS U. V. W. N. W2(T6) N W5(T9) W V yW/ 6 II(TTT II I 3 ) SENSE)W V5(T8) V U6(T10) V2(T5) SHUNT 2 B SENSE V U5(T7) U UI(TI) U2(T4) W6(T12) SENSE U SHUNT I 0 L1 NOTE: SENSE LEAD N IS NOT USED. TAPE END AND TIE BACK. E RECONNECTABLE. 12 LEAD CURRENT TRANSFORMER SECONDARY CONNECTION X1 X3 1 RANGE TO 0630.24D4 lYOT SCALE "OT 110- 139/190 -240 VOLTS C71 L I (U) CT2 1 cA9 L_DEWEY L2(V) U5(T7) o© U6(TIO) L 0 ( N ) W2(T6) El Io oa -n.A9 w.tv -o. 13 17 SO -2A. 99 .0.30)-0 13 WI(T3) SITE CODE NOTE: SENSE LEAD N IS NOT USED. TAPE END AND TIE BACK. E RECONNECTABLE. 12 LEAD CURRENT TRANSFORMER SECONDARY CONNECTION X1 X3 1 RANGE TO 0630.24D4 lYOT SCALE "OT 110- 139/190 -240 VOLTS C71 L I (U) CT2 1 cA9 L_DEWEY L2(V) U5(T7) U6(TIO) L 0 ( N ) W2(T6) El Io oa -n.A9 w.tv -o. 13 17 SO -2A. 99 .0.30)-0 13 WI(T3) SITE CODE o ANG TOL: I.0• SCALE: L3(W) PARALLEL STAR 3 PHASE 4 WIRE OUTPUT TERMINALS U,V,W,N U22Z(T455W2T6 W5(T9 V5(T8) SHUNT 2 U5(T7) SHUNT I 02 S6N E N W6(T12) WI (T3) SENSE W VI (T2) SENSE V UI(TI) SENSE U CURRENT TRANSFORMER SECONDARY CONNECTION RANGL + 220 - 277/380 -480 VOLTS cT1 ( U) VI (72 L 2 (V ) UIITI) V2(T5) CT2 U2(TL) U5(T7) v5(T8) U6(TIO) V6(T III L 0 ( N ) W6(T12) W5(T9) W2(T61 CT3 WI (T3) L 3 ( W ) W5(Tf W2(TE V5(T8 V2(T5 SHUNT U5(T7 U2(T4 SHUNT SERIES STAR 3 PHASE 4 WIRE OUTPUT TERMINALS U,V,W,N 03 SENSE N U6( T1I10) WI (T3) SENSE W VI (T2 SENSE V UI(TI) SENSE U 0 I PHASE RECONNECTABLE, 12 LEAD TRANSFORMERF, CURRENT SECONDARY CONNECT ION RANGE + I10- 120/220 -240 VOLTS 16(71 IJ L I ( U ) cTl UI(TI) vs(rel W2(T61 U2(Ta) WI(731 L 0 ( N ) 12CU6(TIO) VI(T2) W6(712) L 2 ( W ) DOUBLE DELTA I PHASE 3 WIRE OUTPUT TERMINALS U,W, CENTER TAP N. U(T7) N SENSE N V (T5) WI(T3l U (T4) SENSE W W SHUNT 2 W5(T9) U6(T10) SENSE V V5(T8) V W6(T12) W2(T6) VI(T2) U SHUNT I— — V6(TI)) SENSE U 04 1 Kemal NOTES. I. UVW PHASE SEOUENCE WITH C.W. ROTATION FACING DRIVE END. 2, WHEN RECONNECTING GENERATOR LEADS, BOLTS SHOULD BE TORQUED AT 22 ±2 FT -LBS. 3. THE CONNECTION DIAGRAM SHOWN REPRESENTS THE b POSTS PROVIDED ON THE GENERATOR OUTPUT TERMINAL BLOCK. LINES DRAWN BETWEEN TERMINAL POSTS REPRESENT AN ELECTRICAL CONNECTION BETWEEN POSTS AND THE CONNECTED LEADS. TO PROVIDE EASIER ASSEMB LEY SOME PRODUCT MAY HAVE 8US BARS INSTALLED ACROSS THE TEM' ANL POSTS WHICH HA NOT SHOWN IN THIS CONNECTION DIAGRAM WHERE BUS BARS ARE USED, BUT NOT SHOWN IN THE CONNECTION DIAGRAM, AN INSULATOR MUST BE USED TO ELECTRICALLY SEPARATE THE LEADS FOR PROPER OPERATION. AO DCSCR1111Q OA AMTEAIAl 1 LE" S"I'll16 [ SPEC IEIREO ALLOMNN TO 0630.24D4 lYOT SCALE "OT 1 110 1 ;. x f I a oa- A.99 .e. 1s) -e oe s o6- 9.99 =6.to) -9 IO 1 cA9 L_DEWEY WD- OENSETProL -DEWEYNtos A3 0.38 Io oa -n.A9 w.tv -o. 13 17 SO -2A. 99 .0.30)-0 13 D SITE CODE tRECONNECTI o ANG TOL: I.0• SCALE: C NPORTI C —I v PGE 0630.3622 a 0 I PHASE RECONNECTABLE, 12 LEAD TRANSFORMERF, CURRENT SECONDARY CONNECT ION RANGE + I10- 120/220 -240 VOLTS 16(71 IJ L I ( U ) cTl UI(TI) vs(rel W2(T61 U2(Ta) WI(731 L 0 ( N ) 12CU6(TIO) VI(T2) W6(712) L 2 ( W ) DOUBLE DELTA I PHASE 3 WIRE OUTPUT TERMINALS U,W, CENTER TAP N. U(T7) N SENSE N V (T5) WI(T3l U (T4) SENSE W W SHUNT 2 W5(T9) U6(T10) SENSE V V5(T8) V W6(T12) W2(T6) VI(T2) U SHUNT I— — V6(TI)) SENSE U 04 1 Kemal NOTES. I. UVW PHASE SEOUENCE WITH C.W. ROTATION FACING DRIVE END. 2, WHEN RECONNECTING GENERATOR LEADS, BOLTS SHOULD BE TORQUED AT 22 ±2 FT -LBS. 3. THE CONNECTION DIAGRAM SHOWN REPRESENTS THE b POSTS PROVIDED ON THE GENERATOR OUTPUT TERMINAL BLOCK. LINES DRAWN BETWEEN TERMINAL POSTS REPRESENT AN ELECTRICAL CONNECTION BETWEEN POSTS AND THE CONNECTED LEADS. TO PROVIDE EASIER ASSEMB LEY SOME PRODUCT MAY HAVE 8US BARS INSTALLED ACROSS THE TEM' ANL POSTS WHICH HA NOT SHOWN IN THIS CONNECTION DIAGRAM WHERE BUS BARS ARE USED, BUT NOT SHOWN IN THE CONNECTION DIAGRAM, AN INSULATOR MUST BE USED TO ELECTRICALLY SEPARATE THE LEADS FOR PROPER OPERATION. E ML L. AO DCSCR1111Q OA AMTEAIAl 1 LE" S"I'll16 [ SPEC IEIREO ALLOMNN TO 0630.24D4 lYOT SCALE "OT 1 110 1 ;. x f I a oa- A.99 .e. 1s) -e oe s o6- 9.99 =6.to) -9 IO 1 E ML L. AO DCSCR1111Q OA AMTEAIAl LE" S"I'll16 [ SPECIEIREO ALLOMNN TO 0630.24D4 lYOT SCALE "OT L:WNQa PCI CiFNHiA710N I•oa t.wo .vt+ x f I a oa- A.99 .e. 1s) -e oe s o6- 9.99 =6.to) -9 IO cA9 L_DEWEY WD- OENSETProL -DEWEYNtos A3 0.38 Io oa -n.A9 w.tv -o. 13 17 SO -2A. 99 .0.30)-0 13 D SITE CODE tRECONNECTIoArt07 -19 -07 ANG TOL: I.0• SCALE: C NPORTI C —I Al. PGE 0630.3622 agAG[NFAAT IO LAOi ICC23013300 D 3 2 Pro /ENGINEERI DI CI BI AI f 6 5 5 4 3 UC GENERATORS PCC 2.X PCC 3.X I PHASE NON- RECONNECTABLE, 4 LEAD CURRENT TRANSFORMER 3 PHASE RECONNECTABLESECONDARYCONNECTION X1 X3 CURRENT TRANSFORMER c1r 111 11 1111.11T 1 n1 UI(TI ) L.I (W) CTI U2(T2) LOIN) U5(T3) I L2(Vu6TacT2 ) I PHASE 3 WIRE OUTPUT TERMINALS W, V, CENTER TAP N U2(T2) N N U5(T3) SENSE W UI(TI) SENSE U SHUNT IV U6(T4) SENSE V U SENSE W O O SH UNT 27 00 4 VI(T2) L2(V) ui(TI) u2(Ta) V2(T5) CT2 8 U5(T7) V5(i87U61i10) L 0( N) w6(T12) 0 W5(T9) w2f T6) Ci wi(T3) L3IW> SERIES STAR 3 PHASE 4 WIRE OUTPUT TERMINALS U, V, W, N N W6(T12) SENSE N V6(TII) U6(TIO) WS(T91 W WI(T3) W2(T6) SENSE W V5(T8) V VI(T2) V2(TS) SENSE V U51T7) U UI(TI) U21T1) SENSE U NOTE: FOR SHUNT OPERATION, CONNECT AC HARNESS LEADS. SHUNT I TO GENERATOR TAP LEAD 8 SHUNT 2 TO GENERATOR TAP LEAD 7 TAPE d TIE BACK TOP LEAD 5 06 FEATURE CODE VOLTAGE 50HZ 60HZ R114 600 X 3 i I D3622 2162 'a" f ID IC le IA 310 -0651 KIM Mm WA pool, 7519.05] 3 . 8 . 98.9] ' L 14.12358.53] 0 1 36.00914.4] M8.6] [6477] [i9.05 I 4.12358.53] J 24 Al . CAELE ENTRANCE AREA [620.92] SEE NOTE 4 - - 133.42] R (3(3.62 j R 6 37 b00R SWING 6f272 .1 INGPANELSW 3x 0 n411 '131 4.00 14.00 IA .00 CABLE ENTRANCE AREA [101.6] 1 (355.6] [355.6 ]1 62 SEE NOTE 4 [15.971 IVI pI F9 [ 315. 75] 71 21 O1533.59] 0 1 CABLE ENTRANCE AREA SEE NOTE 4 rm J 71 .751822.45] ea aE . 74123F 1238.067 4 36.43 b 925.3] 4 .00701.6] 2.50 I I 63 51 Z i466 7 75120.65] 10.93 55 277 .61 14 .011 _ z, .50 CABLE ENTRANCE AREA SEE NOTE 4 06 1 10.50266.7_ 1453.6] [120.651 33 00 J8 1] [838.2] 4K .56 a ,a 291 CABLE ENTRANCE AREA SEE NOTE 4 1 v.00 1431.81 359253] 64316 1 vzdZA7 75 3.25 29.50 [I9 05182.55 [749.31 1^ fJ 0 V NOTES 1 U.L. TYPE 3R CABINET. I 2. APPROk IIAATE WEIGHT: 56A 10"05 (255.8 KILOGRAMS) 1 J. DIMENS[ONS IN [ 1 ARE MI LLIME7ERS. I A. ALL CABLES SHALL ENTER CABINET IN AREAS INDICATED DO NOT COMBINE CONTROL CABLES AND POWER CADLES IN THE SAME CONDUIT. 55Id 01] 21.50 s 46.1 ] CABLE ENTRANCE AREA SEE NOTE 4 BTPC150 Bypass transfer switch In 1 1. D Em Elm m lrtklvl 5. WIRE BENDING SPACE CONFORMS TO NEC TABLE 373 -6 (B). 7519.05] 6. NEC ARTICLE 110 -I6 REQUIRES THE FOLLOWING MINIMUM CLEAR SPACE IN FRONT OF THIS UNIT: 1q .12 TO UNGROUNDED SURFACES: 30 INCHES 1762 mm] 358.53] TO GROUNDED SURFACES, INCLUDING CONGA EIE, BRICK OR TILE MALLS: 36 INCHES [914.4 mm] 7. FOR INTERNAL OETAIL OF CABINET, SEE SHEET 2. 5. U.L. LI STE0 TYPE 3R CONOUIT HUBS ARE TO BE USED. 55Id 01] 21.50 s 46.1 ] CABLE ENTRANCE AREA SEE NOTE 4 BTPC150 Bypass transfer switch In 1 1. D Em Elm m lrtklvl m FA_ FA 1 w1 Y LUG COVER CABINET GROUND LUGS CABLE CAPACITY 14 AWG -1/0 AWG CU —A 2 .63fi6.7 C E Mid 7.01431.96[ LUG COVER NOT SHOWN 4X20a I / I I ` A B C 1 C 1 2 .5063.5] 4 POLE SWITCHED NEUTRAL LUGS SHOWN. SEE DETAIL B FOR 3 POLE SOLID NEUTRAL CONNECTION. T83 (OPTIONAL) 22 -12 AWG STRIP INSULATI 38 INCHES [9. LOAD LUGS SEE TA6 FOR CABLE CAPACITY NORMAL LUGS SEE 7A6 FOR CABLE CAPACITY 1 6241.07] AUXILIARY RELAYS (OPTION 18 -12 AWG MIN STRIP INSULATION 38 INCHES [9.65 mm] EMERGENCY LUGSTSEETABFOR CABLE CAPACITY B NEUTRAL LUG PRESENT ON 4 POLE SWITCH ONLY TABULATION SWITCH LUG 110 -0651 E AMPERE 2X DIN A DIN B DIM C LUG CABLE CAPACITY 75 ] 338 6969.84 150 k 225 TB1 k TB2 27 .46X570.591 15.86V02.9S] 5.77 1 WIRE. ,p6 AWG -100 NCN CU —AL a22 -12 AWG STANDARD I57049 O].35J 147A29 1 WIRE, h6 AWG -400 MCM CU—AL STRIP INSULATION OPTIONAL 55987 792.`16j I WIRE, 94 AWG -500 MCM CU -AL 38 INCHES [9.65 mm 7.3935.31] D DETAIL 6 3 POLE SWITCH NEUTRAL BAR 1.50 A B C N 3e.1 NEUTRAL LUGS FOR 3 POLE SOLID NEUTRAL CONNECTION. SEE TAB FOR CABLE 4 POLE SWITCHED NEUTRALCAPACITYLUGSSHOWN. SEE DETAIL A FOR 3 POLE SOLID NEUTRAL CONNECTION, DETAIL A 3 POLE SWITCH LUG COVERNEUTRALBARNOTSHOWN 1.90 LUG COVER m FA_ FA 1 w1 Y LUG COVER CABINET GROUND LUGS CABLE CAPACITY 14 AWG -1/0 AWG CU —A 2 .63fi6.7 C E Mid 7.01431.96[ LUG COVER NOT SHOWN 4X20a I / I I ` A B C 1 C 1 2 .5063.5] 4 POLE SWITCHED NEUTRAL LUGS SHOWN. SEE DETAIL B FOR 3 POLE SOLID NEUTRAL CONNECTION. T83 (OPTIONAL) 22 -12 AWG STRIP INSULATI 38 INCHES [9. LOAD LUGS SEE TA6 FOR CABLE CAPACITY NORMAL LUGS SEE 7A6 FOR CABLE CAPACITY 1 6241.07] AUXILIARY RELAYS (OPTION 18 -12 AWG MIN STRIP INSULATION 38 INCHES [9.65 mm] EMERGENCY LUGSTSEETABFOR CABLE CAPACITY B NEUTRAL LUG PRESENT ON 4 POLE SWITCH ONLY TABULATION SWITCH LUGAMPEREDESCRIPTION DIN A DIN B DIM C LUG CABLE CAPACITY RATING 150 k 225 STANDARD 27 .46X570.591 15.86V02.9S] 5.77 1 WIRE. ,p6 AWG -100 NCN CU —AL 260 STANDARD I57049 O].35J 147A29 1 WIRE, h6 AWG -400 MCM CU—AL 150, 225. 260 OPTIONAL 55987 792.`16j IS25 I WIRE, 94 AWG -500 MCM CU -AL NEUTRAL LUG PRESENT 69.85] ON 4 POLE SWITCH ONLY I 9 1111] `IA w. plWlfi101 Af1E45[ I' i D Ic m® m mpmmm1 '1 :I A All rrorLNUINLLN 6 F-- DI 20.25 1 C [514.35] 61 . 00 358.53] 3.50 300, 400 88.9] 914.4] 75 19.05] 44.50 25. 50 75 61.00 228.6] 1549.4] 647.7] 14.12 OPTIONAL 2 WIRES, #2 AWG -600 MCM CU-AL 358.53] A AI 5 1 4 61 . 00 358.53] 36.00 CABLE CAPACITY 300, 400 1549.4] 914.4] APPROX CENTER 9.00 44.50 25. 50 75 SPEC 6 228.6] 1130] 647.7] 19.05] OPTIONAL 2 WIRES, #2 AWG -600 MCM CU-AL SPEC A d 8 19.75 300, 400 OPTIONAL 501.65] 14.12 T 600 358.53] 3 WIRES, #14 AWG -1 /0 CU -AL CABLE ENTRANCE AREA 4.75 63.5] 19.25 63.5] SEE NOTE 6 55 14.01] 489 ] R 8.37 R33.59 1.50 3XO.44 212.6] 853.18] 21.50 11.13] PANEL SWING DOOR SWING 4X 0.56 CABLE ENTRANCE AREA SEE NOTE 6 4.00 14.00 14.00 CABLE ENTRANCE AREA 1.25 [101.6] 355.6 7 355.6] SEE NOTE 6 SEE NOTE 6 31.75] 431.8] 62 14.12 358.53] 15.87] 20.25 2.53 L .75 514.35] 64. 161 THE TYPE 3R AND 12 19.05] 3.25 29.50 OPERATOR PANEL 82.55] 749.3] COVER IS SHOWN 4 'i 3 BUT IS NOT INCLUDED WITH THE o TYPE I ENCLOSURE o 83.25 2114.55] 4.15 120.65] 55 [- 14.01] 21.50 546.1] CABLE ENTRANCE AREA SEE NOTE 6 I ri I 75 19.05] 4.12 Sheet 1 of 3 2 I 1 tt[ p jin o ttrnla ECO- 103226 B I REVISE NOTES AND TABLE PER ECO TABULATION SWITCH AMPERE LUG 61 . 00 358.53] DESCRIPTION CABLE CAPACITY 300, 400 1549.4] 2 WIRES, 3/0 -250 MCM CU-AL APPROX CENTER OR I WIRE, 3/0 -600 MCM CU -AL 44.50 STANDARD OF GRAVITY SPEC 6 1130] 300, 400 600 OPTIONAL 2 WIRES, #2 AWG -600 MCM CU-AL SPEC A d 8 19.75 300, 400 OPTIONAL 501.65] SPEC A d B T 600 2.50 3 WIRES, #14 AWG -1 /0 CU -AL 2.50 4.75 63.5] 19.25 63.5] 1010. 6] 120.65] 55 14.01] 489 ] CABLE ENTRANCE AREA 10.25 260] 1.50 33.00 SEE NOTE 6 21.50 38.11 838.2] 4X 0.56 546.1] 14.29] ABLE ENTRANCE AREA SEE NOTE 6 17.00 431.8] 14.12 358.53] 2.53 L .75 64. 161 19.05] 3.25 29.50 82.55] 749.3] 5 4 'i 3 Sheet 1 of 3 2 I 1 tt[ p jin o ttrnla ECO- 103226 B I REVISE NOTES AND TABLE PER ECO TABULATION SWITCH AMPERE LUG LUG RATING DESCRIPTION CABLE CAPACITY 300, 400 STANDARD 2 WIRES, 3/0 -250 MCM CU-AL SPEC A 3 B OR I WIRE, 3/0 -600 MCM CU -AL 600 STANDARD 2 WIRES, 250 -500 MCM CU -AL SPEC 6 300, 400 600 OPTIONAL 2 WIRES, #2 AWG -600 MCM CU-AL SPEC A d 8 SPEC B 300, 400 OPTIONAL I WIRE, 350 -1000 MCM CU -AL SPEC A d B 300, 400 600 GROUND BAR 3 WIRES, #14 AWG -1 /0 CU -AL SPEC A 8 8 I SPEC B NOTES: I. UL TYPE I, 3R OR 12 CABINET, 2. APPROX. WEIGHT: 639 LBS MASS: 290 Ng 3. DIMENSIONS IN [ ] ARE MILLIMETERS 4. LUG CAPACITY -SEE TABULATION 5. USE SEPARATE CONDUITS FOR CONTROL WIRING AND POWER WIRING. DO NOT COMBINE. 6. SHADED AREA INDICATES WIRING AND CABLE ENTRANCE AREA, DO NOT INSTALL OUTSIDE OF SHADED AREA. 7. WIRE BENDING SPACE CONFORMS TO NATIONAL ELECTRIC CODE (NFPA70). 8. REFER TO THE NATIONAL ELECTRIC CODE FOR MINIMUM CLEAR SPACE IN FRONT OF THE ENCLOSURE. 9. 4 POLE SWITCHED NEUTRAL TRANSFER SWITCH SHOWN. A SOLID NEUTRAL BAR IS PROVIDED WITH 3 POLE TRANSFER SWITCHES. 10, USE THE APPROPRIATE CONDUIT HUBS TO MEET THE NEEDS OF THE APPLICATION. BTPC3OO Bypass transfer switch ane coot CUFWVfUL ra w rw[rt acariu w,K BTPCC PG 'p 050 Cr(1 EIO sia iroul - 2 I 1 L IC IE L'• IA Sheet 2 of 3 Pro /ENGINEER 6 1 5 1 4 3 1 2 1 m eo Ln ea RnmO. Te cm uro wn ECO- 103226 B WGREVISENOTESANDTABLEPERECOA JN LEMIS 27FEB09 D TBI 22 -12 8 TB 2 AWG D STRIP INSULATION DETAIL B 38 INCHES 19. 6513POLESWITCHNEUTRALBAP 4 POLE SWITCHED NEUTRALNEUTRALLUGSLUGSSHOWN. SEE DETAIL BFOR3POLEFOR3POLESOLIDSOLIDNEUTRALNEUTRALCONNECTIONCONNECTION. SEE DETAIL NOTE 4 FOR CABLE TB3 (OPTIONAL) 3 POLE SWITCHNEUTRALBAR CAPACITY 22- 1 2 AWG STRIP INSULATION 38 INCHES 19.651 4 POLE SWITCHED NEUTRAL LUGS SHOWN. SEE DETAIL A FOR 3 POLE SOLID NEUTRAL CONNECTION C C LOAD LUGS SEE NOTE 4 FOR r — — — CABLE CAPACITY NORMAL LUGS SEE NOTE 4 FOR o CABLE CAPACITY o AUXILIARY RELAYS (OPTIONAL) 18 -12 AWG MIN R ONL[ 9I651O 381P INCHES EMERGENCY LUGS SEE NOTE 4 FOR L - - J CABLE CAPACITY B B LUG COVER NEUTRAL LUG PRESENT NOT SHOWN ON 4 POLE SWITCH ONLY El CABINET GROUNG LUGS SEE NOTE 4 FOR A CABLE CAPACITY A n ISIS OTKIPPISE SPECIFIED. ALL OLIWE HAS An IN PILLIeETENS rt. 0310.0535 we A GRISWOLD CLaws Post GBMTMl1NEUTRALLUGPRESENTODWTSCALEPW rD L SMITHON4POLESWITCHONLYSiID.ao- .11.o.I5 / -D.oe1. Z .[ 30.8 5.00- 7.11 - 0.20/ -0.13ID.00 -I T. /f .0.25/ -0.17 Pre E SMITH TRANSER SW OUTLINE 11i 0.38 17.50 -21.11 x0.30/ -0.13 ern 12 -01-08 SITE COOC rrtralnw - urn ANG TOIL: :k 1.If SCALE: III rwr[eTrn cmrlu B TPCC PGF p 0500_4126PaEeeuuulaaeaP 6 5 4 i 3 1 2 t 1 Sheet 2 of 3 6 5 4 3 2 1 0 6 2 6_ 2 3 3 4 D Pro /ENGINEER 2D ONLY DWG u[ do us to x[visla log[ a ana uvlot on[ AOE64 1 AE6AEATED IN PRO -E M IElHSI LHS io -24 -02 2 ADD NOrE IB JM LHSI LHS 0 - 2A- 3 SEE SHEET 3 JN LHS LHS 10 -24 -02 4 SEF SHE Ei 3 IM LHS LHS 10 -24 -02 5 SEE SHEET 3 JN LHS I LHS 10 -24 -02 RD2 10 fi1 DDED RY CCHARGER C U STOME R C O N N LlT 1 ON J N O T E S 2 ADDED NOTES 1 9 AO 25 SDM IAN HILLER II -26 -04 r r I BI AND 76 ARE MOUNTED ON THE TOP OF THE BYPASS A U X I L I A R Y CONT A C T S OPTIONA: RELAY MODULE SWITCH. T63 IS MOUNTED ON THE LEFT SIDE OF THE CABINET. D I STANDARD CONNECTIONS TRANSFER NO iBl O-L sm NO 52 C I I I CONTACTS RATIO: 12 AMPS AT 30 VDC I 0.60 AMPS AT 120YAC ns -1 NO 715 -16 I o No I SHOWN WITH SOURCE NOT CONNECTED. D I SWITCH 2 NCsDl -7 1 I SOURCE I KI4 -z I Kit LOAD SHED 1 715 I5 0 SHOWN WITH SOURCE NOT AVAILABLE. AVAILABLE ON ALL UNITS. AOUXnLIRRY NC L ATS N I I I CONNECTED COM KI 0 COM jAl I Q SHOWN NOT ACTIVE. CONTACTS CHANGE STATE1SWITCH5sm -e 2 n4 -7 n5 -I< FAILED DURING TEST OR EXERCISE PERIOD. COMI I NC NO ETO 4 SDI -16 NO 56 I J14 -4 KIO JIS -I3 I SHOWN WITH CONTROL IN AUTOMATIC MODE. CONTACTS TRANSFER NO E C I I NO O1 COH I CHANGE STATE WHEN CONTROL IS NOT IN AUTO. SWITCH EMERGENCY NC AUXILIARY SWITCH 5 6 NCso15 RTS -E 501 -14 I I I SOURCE 2 I CONNECTED I I A J14 -5 K2 COM K2714 -6 J15 -12 NC K9 IJ15 -11 NOT USED, 1 SHOWN NOT ACTIVE. CONTACTS CHANGE STATE FOR AN ADJUSTABLE TIME BEFORE LOAD TRANSFER OCCURS. I FOR CUSTOMER USE COM I NC Con RESERVED FOR Q SHOWN NOT ACTIVE CONTACTS CHANGE STATE 2 NO 522 114 7 T K9 FUTURE USE. DURING LOAD SHED. j TRANSFER SWITCH AND BYPASS NO C I NO 00 NO I I SWITCH AUXILIARY CONTACTS BYPASS NC I K3 1 Q8 SHOWN UNDER NORMAL BATTERY VOLTAGE CONDITION. SHOWN RATED: 10 AMPS, 250 VAC NORMAL NC ARY 6 9 BPS -N I I SOURCE I AVAILABLE 114 -B COM II ^ -9 K3 IJS -9 NC iK81115-S NOT USED. CONTACTS TRANSFER UNDER A HIGH BATTERY VOLTAGE CONDITION. SHE CSHECH COMI I NC COM RESERVED FOR Q9 SHOWN UNDER A LOW BATTERY VOLTAGE CONDITION. 1 0 NO 526 I 714 -10 KS Jt5 -7 FUTURE USE. I BYPASS C I I NO O— O NO I 10. SEE SHEET 2. SNITCH EMERGENCY NC I I NC BPS -E I I 1 SOURCE 2 I AVP.ILABLE Jlq -11 K4 COM 115 -6 jNC SEE SHEET 2. C jAUXILIARY I SNITCH COM 12 I I II Q3 I K4714-12 NC K7 JI5-5 ELEVATOR COn PRE - TRANSFER I 12. SEE SHEET 2. C Jw -13 K7 7154 A I 13. SEE SHEET 4, UTILITY T O GENERATOR II I TEST OR NO NO I1 14. UTILITY TO GENSET CONTROLSEESHEET4. TO ENGINE GENERATOR CONTROL GND TB2 PI -29 ,JI -29 PE-1 i03BATTERYCHARGER I I I I EXERCISE Ac TvE D,,,K COM 715 -3 NC I I K6 5. UTILITY TO UTILITY CONTROL BYPASS TRANSFER SWITCHSEESHEET5. DISPLAY MODULE REFER TO THE INTERCONNECTION DRAWING FOR 2 PI -2B JI -29 J27 -6 I I I NC 715 2 I COM NOT IN AUTO I 16. SEE SHEET 5. 3 AND 4 POLE PROPER INSTALLATION OF WIRING AND IF 1 I K6 I 150 -1000 AMP NEEDED, JUMPER LOCATION, BETWEEN THE 52B NO C I 114 -I6 J15 -1 I 17. 240 VOLT 1 PHASESEESHEET5. GENSET CONTROL AND TRANSFER SNITCH. 5a KIO GENSET START I 0- NO 1 190 VOLT 3 PHASE ON PARALLELING SYSTEMS. REFER TO 4 NC BPS -E I J27 -B I L -- — - -- - I J 200 VOLT 3 PHASEA,8 SHOWN NOT ACTIVE. CONTACTS CHANGE 220 VOLT 3 PHASESYSTEMINTERCONNECTION RATING FOR I CORRECT HIRING. 1T PI -30 II -30 1 STATE DURING A FAILED i0 TRANSFER OR 240 VOLT 3 PHASE 5 J27 -3 I F---------------------------------------- 10 RMP BATTERY FAILED TO RETRANSFER EVENT. 390 VOLT 3 PHASE I FOR CUSTOMER USE REMOTE TEST PI -31 71 -31 REMOTE TEST I I1 OPTIONAL: TB3 CHARGER ALARMS 1 I 415 VOLT 3 PHASETHEFOLLOWINGWILLCAUSEABATTERY I TO USE REnorE TEST, TRANSFER XFER INHIBIT 6 I Jz7 -q TRANSFER INHIBIT I 10 AMP BATTERYI COM 41 J2 -I I I 19 440 VOLT 3 PHASECHARGERALARMOUTPUT. 4e0 VOLT _ PHASELOWBATTERYVOLTAGEIINHIBITANDLOADSHEDCONNECTANPI -32 JI -32 I I CHARGER ALARMS RC LINE 42 72 -2 K7 I HIGH BATTERY VOLTAGEIOPENCONTACTBETWEENTHEAPPLICABLEILOADSHEDTERMINALANDCOMMON ( ACI 7 J27 -13 I LOAD SHED I I FAILURE NC I LOW AC INPUT VOLTAGE OPTIONS: IVATECLOSETHECONTACTi0ACTIVATE THE (OPTIONAL) ONRLI P1 -33 JI -33 I I CONTACTS RATED: 14 AMPS AT 30 VDC OR SIGNAL 0 NO I 43 J2 -4 Kt I O HIGH AC INPUT VOLTAGE NETWORK MODULE OVERCURAENT LORD SHEDFUNCTION. NOTE THAT LOAD SHE COMMON 8 127-12 DIGITAL ICOMMON 112OVAC MAX I HIGH CHARGER TEMPERATURE RELAY MODULEISOPiIONALANDnU5iBEINSTALLED TO 2PI3971 -qC MODULE 2 I I 44 72 -5 BATTERY FAILURE BAR GRAPHINORDERUSE. J I COM I I HIGH BATTERY TEMPERATURE: LOAD CURRENT MODULE IS EI UTILITY T O UTILITY II I I HI BATTERY 45 72 -7 Kz NOT AVAILABLE ON 2 AMP CHARGER BATTERY CHARGER g VOLTAGE NC BATTERY CHARGER ALARMS TB2 PI -29 _J1 -29 P6 -I TO3 I I SIGNAL a5 72 -6 sz I USE THE INVERTER REMOTE TEMPERATURE PROBE. RETRRNSFER INHIBIT PART N0. 0193 -0530) I 1 BATTERY I I NO II CHARGER I I47 r 2 PI -28 JI -28 127 -6 I I COM 72 -9 OPTIONAL _ I 1 I BATTERY CHARGER ALARM 3 C S29 NO 1 I LO BATTERY q8 I2 -t0 K3 I I 2 AMP, 12 AMP, IS AMP I DINC K10 GENSET START I VOLTAGE NC SIGNAL I I 1 1 1 4 9P5 -E 327 B I 0 NO 49 J2 _g K9 I I OUTPUTS LOCATED 1 I PI 0 It D I I J ON BOTTOM OF NIBATTERYCHARGERE FOR FACTORY FOR CUSTOMER USE REMOTE TEST 5 27 -3 REMOTE TEST I S O'y I T USE ONLY TO USE REMOTE TEST AND TRANSFER PI-31 JI-3i r I INHIBIT CONNECT AN OPEN CONTACT XFER INHIBIT 5 J1 -32 327_4 ITRANSFERINHIBIT OPTIONAL: NETWORK MODULE NETWORK MODULE I BETWEEN THE APPLICABLE TERMINAL PI -32 i I DATA I 51 130 -I DATA I AND COMMON (TB2 -B). NOT AVAILABLE 7 327 -r LOAD SHED I I USE TWISTED PAIRI NE7wORK DATA DATA I COMMON ALARM OUTPUT CONTACT RATING ACLOSETHECONTACTTOACTIVATETHEPI -33 JI -33 I I 2 I52130 -2 DATA 2 I I I FUNCTION. COMMON B 127_12 ICOMMON 2 AMP AT 30 VDC I PI -34 JI -34 NODULEL MODULE 2 I L------ --- ----- ------ - - ---- I I L------------------------------------------------ i OPTIONAL: 53 J27 -1 RETRRNSFER I I REMOTE TEMPERATURE 1 RETRANSFER INHIBIT RETRRNSFER I INHIBIT I I SENSOR INPUT A CONNECT A JUMPER OR A CLOSED INHIBIT 11 54 I I I A CONTACT BETWEEN TB3 -53 AND TB3 -54 TO INHIBIT RETRRN5FER. DIGITAL MODULE I I 1 rt[ cA I eo o[scawnoA w a[clu uee o, s" J ': "` Cuum Poy&R GEINEAATION BTPC150 and BTPC = 00 Bypass Transfer Switches f(ulDONOT J fSCALEPRINT -- x of ca SD'NOAE II -2fi -Ol no A.Rr °a°°•°"" Jnf .44tx m / 4N „ g) -L E- -L .I, I A MAHADESHWAA -26 -04 u a AAG rat I.H 40 Q,ll'LW .MP.iN .Hlh./J r - - E - MILLER It I - 26 - 01 SITE CODE W D - B Y P A S S S W I TC H 5.11J.0 ,1.7111.10 .1f1 .Iil ,.HOI.M DAAw Ia Il. itld M.7N'1.1J lil'.IH r.1111.HS a ,a, a o Q626_2334 IDILb41.H d.11l l.13 .114.JH ,N7P.IH BTPC 150 -I000A SPEC A PGA o5 6 5 4 T 3 2 i IIIIIIIIIIIIIIIAM CI m"m AI R 6 1 5 06262334 D Pro /ENGINEER 2D ONLY DWG SCHEMATIC DIAGRAM 4 NA NA NC NN II 1 12 ? 4 5 6 16 -I O -I PTO Jla -z PIO WIRE NOT PRESENT ON SINGLE PHASE L411TS- JIO -3 „Pic 11 0-5 ,j1 0 7 COM 112 -10 I1 -21 PI -21 SOURCE I J12-5 JI -22 PI -22 NO POSITION E 53 C Jo -2 TI 73 14 — TS "”" SDI -2 }- II -29 II P,E 1 27.E C^ SDI -9 BATTERY K3 501 -3CHARGERp1 -29 VPP AI ROPTIONAL) Power OVDC— nz -I Module 2 — SEER PROGRAMMED RANSITION TO J12 -16J12 -2 FTJ12-4 T92 -3 K6 K2 KI 51e21222122q1A211 -20 PI -205 6 11-16 Pi-16 I K82 1 TI KS Ir - - - - T 540 NO TO K2 -R2 All R2 E Co SIB Hx xl LOAD SHED JI -Il PI -I1 NC 1 2 6 1 5 S01 -II J P10 -II J10 Is P10 -IS JI0 -14, PIO -14 110 -13< PIO -13 EA EB EC EP 4 3 2 I A[l 10 1 op I is I ATVISIQ RFDB6A7 I r I t IRFCREATED IN PRO-' I I J12-11 Power 712 -16 112 -17 TO K3 -AI LEE SHEET 1 ATS -N Co. MOdu I e 2 PROGRAMMED 1 BPS -N 713 -I2 TRANSFER TRANSITION S 2 VAC BBypass Source 2 VPP — T ]12 -76 0 M 10. ALL DEVICES ARE SHOWN DE- ENERGIZED WITHJ12 \ Not In Auto IOVDC 1 H4 xz XI 24VAC X2 Bypass Source 1 COM J12 -I3 JI -24 EP1 -24 T2 M I I N0C S27 r POSITION SDI -IBS KI KI K3 C 6 5 9 4 13 U 110 -fi PID -6 NC _ c 501-5 HX H4 TBi3 iBl4 JI 26<PEI, -" I SIB 2 N'0 525 C S01-4 NO 54SKS5ILOADSHED C E SHOWN. ON 3 POLE MODELS THE 5WI TCHEDNEUTRAL 11 12 1 N3 OPTION NC E 510 C NC KS SEE SHEET 3 I 22 BPS-N 1,1C P.TS -N 3 4 J,0 -e PIO -6 sDIE 19 ST NO0 WHT HI N POLE I5 REPLACED WITH A SOLID NEUTRAL BAR. TO NORMAL 1126 -OA C Y ZL SEE SHEET 3 FOR TRANSFORMER PRIMARY JUMPERS, KII 2 JIO -7 PIO -7 BYPASS TO NORMAL RELAY s9 C NC ATS -E 2 NO 521R C 501 -I CBI I CI ELK I aND CABINET 11.11 (EARTH) ca0u"D [EARTH, 3 - 4 I 1 2 K63 4 1 I JI0-10 PID -10 501 -10 150 N0 I 1 WD- BYPASS SWITCH IK6 t 2 SS C RED K6 32 N0 S219 SBI -13 NO "C-0 ATS -N C E SIT ClK7 NO6513NCB11 -0 SO C K2 K2 1 K3 ISO o 523 C TEST NC 6 5 3 E I 43 44 J10 -12 110 -12 -12 ATS{ NEUTRAL, SITE CODE I o.w Il n 41N o.0 JI -II PI -11 JI -14 EPI -14 SE25 503, 29 J1 -13 ,PI -13 NO 529 C I NC PGA 0626_2334 JI -12 PI -i2 BP6-E RTS -E 1.50Itn RAV4I7 IN.1n j?, Uy j BPS- LINEAR MOTOR Al A2 JI -19 PI -I9 C 541EC 3 516 Il -IB EPI - 16 I / KS 2 TO KI-A2 n n t KS Kt N2K5JIV (J] 21Y. 7J all -aJ I7 IT 6 1 5 S01 -II J P10 -II J10 Is P10 -IS JI0 -14, PIO -14 110 -13< PIO -13 EA EB EC EP 4 3 2 I A[l 10 1 op I is I ATVISIQ RFDB6A7 I r I t IRFCREATED IN PRO-' I I J12-11 Power 712 -16 112 -17 TO K3 -AI KI TRANSFER TO NORMAL Co. MOdu I e 2 PROGRAMMED II 713 -I2 TRANSFER TRANSITION 1 BBypass Source 2 VPP — T ]12 -76 0 M 10. ALL DEVICES ARE SHOWN DE- ENERGIZED WITHJ12 \ Not In Auto IOVDC 1 J13-11 BYPASS TO NORMAL XI 24VAC X2 Bypass Source 1 COM J12 -I3 JI -24 EP1 -24 T2 M T2 T6 T7 TO SOURCE 2 J12 -7 JI -25 PE125,E_r0 57 SOLENOID r POSITION SDI -IBS q HX H4 TBi3 iBl4 JI 26<PEI, -" 501 -ZO SIB I 2 7 5 6 7 1 2 3 4 5 6 7 5DI -17 E SHOWN. ON 3 POLE MODELS THE 5WI TCHEDNEUTRAL 11 DO NOTSCALE THIS WIRE NOT PRESENT ON SINGLE PHASE uNIrs. 6 1 5 S01 -II J P10 -II J10 Is P10 -IS JI0 -14, PIO -14 110 -13< PIO -13 EA EB EC EP 4 3 2 I A[l 10 1op I is I ATVISIQ RFDB6A7 I r I t IRFCREATED IN PRO-' I I KI TRANSFER TO NORMAL II E 1 RELAY 0 M 10. ALL DEVICES ARE SHOWN DE- ENERGIZED WITH I i I 1 K8 BYPASS TO NORMAL n o[scAIPTIOn oA M R CLOSED TO NORMAL AND CRANKED INTO THE SOLENOID SIB q G CONNECTED POSITION. 4 POLE TRANSFER SWITCH 501 -ZO SIB BYPASS ENABLE SWITCH, BYPASS E SHOWN. ON 3 POLE MODELS THE 5WI TCHEDNEUTRAL DO NOTSCALE fe N POLE I5 REPLACED WITH A SOLID NEUTRAL BAR. TO NORMAL 1126 -OA C Y ZL SEE SHEET 3 FOR TRANSFORMER PRIMARY JUMPERS, K5 BYPASS TO NORMAL RELAY I 2 I aND CABINET 11.11 (EARTH) ca0u"D [EARTH, 3 - 4 590 BYPASS TO NORMAL SWITCH I 1 WD- BYPASS SWITCH K3 PROGRAMMED TRANSITION RELAY a .41 .A. NEUTRAL, SITE CODE o.w Il n 41N o.0 ut 113 ,xwnon.r To ICALI l/I I50-I000A SPEC A PGA 0626_2334 NEUTRAL BAR USED 1.50Itn RAV4I7 IN.1n j?, Uy MI LINEAR MOTOR 3 ON 3 POLE TRANSFER t Cl MOTOR RUN CAPACITORSWITCHESONLY. I I CBI CIRCUIT BREAKER C I I CT) LA 'r'"'"" SID TEST POSITION SWITCH Ixl S21 LINEAR MOTOR DISABLE LB r r CUSTOMER xi X2 CT3 LOAD SDI SECONDARY DISCONNECT LC Y CABLES I I X, 12 CTS LN h 1 I I XI X2 S11 TEST POSITION SWITCH I I m K6 BYPASS TO EMERGENCY RELAY S41 BYPASS TO EMERGENCY SWITCH I I a SIB BYPASS ENABLE SWITCH, BYPASS TO EMERGENCY K9 BYPASS TO EMERGENCY SOLENOID B J41 connects to J23 1 On Digital Module 2 J I Current Module I C J4 1 I I K2 TRANSFER TO EMERGENCY RELAY NOTES: A N E 1 0 M 10. ALL DEVICES ARE SHOWN DE- ENERGIZED WITH1RETHEBYPASSSWITCHOPEN, THE TRANSFER SWITCH n o[scAIPTIOn oA M R CLOSED TO NORMAL AND CRANKED INTO THEISIBqGCONNECTEDPOSITION. 4 POLE TRANSFER SWITCH 501 -ZO L E SHOWN. ON 3 POLE MODELS THE 5WI TCHEDNEUTRAL DO NOTSCALE fe N POLE I5 REPLACED WITH A SOLID NEUTRAL BAR. 1126 -OA C Y ZL SEE SHEET 3 FOR TRANSFORMER PRIMARY JUMPERS, BYPASS SWITCH TRANSFER SWITCH AA f I 2 XaNDCABINET11.11 (EARTH) ca0u"D [EARTH, 3 - 4 x 12. FOR SINGLE PHASE UNITS: 5 - 6 1 IX 1 1201240, 3 WIRE - CONNECT POWER CABLES TO A AND C. A X = CLOSED x = MOMENTARY n o[scAIPTIOn oA MATERIAL uL[ T.[ CE>avlmus Power G RAmNDONOTSCALE fe 1126 -OA o 1 i AA f ITYARgLE 26 -01 WD- BYPASS SWITCHTatso.n to .oro.oe a .41 .A. II -z6 -64 SITE CODE o.w Il n 41N o.0 ut 113 ,xw non.r To ICALI l/I I50-I000A SPEC A PGA 0626_23341.50Itn RAV4I7 IN.1n j?, Uy 3 2 t an v 0 0 CONTROL PANEL B12 -4 KI -6 iBll -5 STANDARD WIRING it HI H2 H3 H4 REAR VIEW OF BOOR x2 24 vRC XI T2 -x2 J12 -2 N3 -A2 K5 -AI B11 -4 K2 -6 i1313-5 K2 -1 T2 HI H2 H3 H4 I I 2 2 12011 NEIKORK 729 BAR 126 3 3 X2 21 VAC xl I -27 712 -I6 TI -x2 K6 -AI E Kl K2 K3 o© ©mm mommm mmmmm STANDARD WIRING Rau.: REAR VIEW OF BOOR JI PI I I 2 2 12011 NEIKORK 729 BAR 126 3 3 MODULE GRAPH SERVICE TOOL 4 4 5 5 6 6 7 7 8 8P61231122 RELAY MODULE 9 9 J27 2 1 to to 11 IIJI -32 1 3 11 -31 113 -II S25 -NO t -2B 6 5 J12 -1! 12 12 529 -C- 13 13JI -30 8 7 113-12 S29 -NO 10 9 J12 -8 14 14 501 -25 IS IS11 -34 12 11 14113 16 15 11 -33 KS -AI K5 -A2 I6 16 K8 -I- S40 -C- 17 17 DIGITAL MODULE 2 lB 17 20 19 22 21 24 23 KG -AI K6 -A2 KI -A2 112 -10J12-5—T2 IB 18 KS-l- 541 -C- SIB -5- SDI -9- SDI -2- 19 19 20 20 21 21 22 23 23 29 29CURRENT MODUCE POWER MODULE 123 J24 RIBBON CABLE DISPLAYMOUIILE MEMBRANEpprypL DISPLAY R5 0J28 g mm 6 -2 K3 -R2 GND(CBNTI GND(DOORI 112-13 112 -7 —M—SDI- T2 -X2 J27 -6 PG-l— 127 -B SDI -3- SDl -11 SDI -IB so -17 GND — 528 -C- TB2 -3- S28 -NO 25 25 26 26 27 27 28 28 29 29 30 30 31 31J27 -3 TB2 -5- J27 -4 32 32 TB2 -6- 11 112 TI-Xt 2 1 K3 -0I TBI2 7 110 -5 127 -13 127-12 752-7- TB2 -8- 33 33 34 34 35 35 K6 -2I — 4 3 6 36136 110 -11 7 TBI4 6 5 6 11 -14 E ? 1I -22 JI -25 5 4 TI -HI, H2,H3 110 P10 115J1 -21 10 9 3 K5 -1 NA — T2- HI,H2,H3 4 12 II 3 14 13 II -12 JI -24 2 I JIO -2 14 TBI2 -! K5 -6 2 2 NB — NC — 3 3 14 JIO -14 6 T2-XI 16 15 I K3 -R1 — 18 17 K5 -21 TBII 7 6 1Q TBI2 -7 K3 -14 4 4 NN — 527 -NC 5 5 6 6 7 7 8 A T2 -H4 13 7 T913 2131 6 4 3 5 6 54B73IO92J1 -13 12 II11413 16 15 POWER MODULE 2 JI -11 5 4 3 2 I TI -H4 PG -4 P6 -3 KI -2 K3 -22 K3 -32 TB14 -7 K3-14 K6 -I TBI4 -1 K6 -6 S21A -N 501 -19 SDI -I- EN — 523-NC ER — E6 — EC- 9 9 10 10 11 11 12 12 13 I3 14 14 15 15 Kl K2 K3 o© ©mm mommm mmmmm Z.: Rau.: I l l l r l I I l I I I r l r l I I l rl K5 KG _ TTT 1 3 5 21 RI I 3 5 21 RI g 2 5 6 22 A2 2 4 6 22 A2 LEFT SIDEWALL REAR WALL OF CABINET BP51 BYPA55 SWITCH NA NB NC NN SIB ME540 -NC S41 -NC PI -20 GND PI 17 C 59 0 NC NO SIB -1 K9 -2 SDI - 474S50 - C PI 1 -24 PI -16 KB 540 -NC 2 PI-18 K9 S41 -NC 2 PI 19 C 541 NC NO 518 -3 K9 -2 TR2 -1 501 -20 PI -27 518-6 OND(DOOR) GNOICPBINEL 0 LNEUNAL BAR, NEUTRAL BAR IS USED ON 3 POLE MODEL5 OILY. NA PIO -2 LP10 -3 LPIO -5 UN AND NN ARE USED ON 4 POLE MODELS ONLY. 5218 -C TEI -9 501 -12 S29 -C C C C C S22 S22 S24 S25 NC NO NC NO NC NO NC NO TPII i61 -7 PIO -12 1 Q—sm -6 Tbl -9 SDI -13 2 Sol -? SDI P1 -II SD1 -B 4 501 -16 523 -C I P10 -10 S SDI -15 S23 -NC 6 501 -14 GND 20 2 PI -22 7 522 -NO 7 TBI -2 B S22 -NC 3 —Pi -23 TBI -4 21 I6 12 8 TBI -3 9 522 -C 9 527 -NC 10 S26-NO PI -26 22 17 13 9 PI -21 I S26 -NC 23 14 5 527 -C 12 526 -C PI -25 I9 10 S21A -C 5216 -NO 24 19 IS I1 6 PI-24TB2PIO -8 T62 -6 25IGNDPI -14 2 S28 -C TBI -63PI -29 7BI -5 4 520 -NO Pt -13 5 PI -31 TO 11 P10 -6 1 -30 fi PI -32 TBI -10 5D1 -4 j' P TP2 -4 7 PI -33 NC NO NC NO NC NO PI -34 526 521 S29 TB2 -I C C C TBI -12 501 -5 TB2 -2 S25 -C PI -28 P1 -12 O- I PIO- 14 - I PIO-11 EN IS USEDP' EC cN ON 4 POLE MODELS ONLY. ATSI TRANSFER SWITCH SE-C SB -C 501 -8 501 -9 CI -2 CI -1 C C C 52 S3 S4 SS 54 -NC 56-NC NC NO NC NO NC NO NC NO C C 501 -6 5 I -2 S10 -C 501 -I SIO 511 SDI -7 SDI -3 501 -5 NC NO NC NO 501 -4 501 -13 CBI MI-ELK 2 S I -10 Ml 561 MI -WHT Cl -I RED CI 54 -C CBI -I ELK SG -NC S5 -NO CI -2 rHT 511 014 MI -RED GND ONE GND— 53 -NO 55 -C 52 -NC S3 -NC S6 -NO SZ -C SIO -NO S7 -NC 53 -C 54 -NC S7 -NO CBI -2 25 S2 -N0 S9 -NO S7 -C SDI -24 S 11 SOI -15 501 -17 501 -12 501-16 SOI -IB 51I -C OCNO SDI -19 MI -GND NC NO NC NO NC NO 501 -20 56 57 58 GNO C C SDI -14 SD1 -11 SS -C -C NOTES: SEE SHEET 3 FOR TBI 1, T812, TB13 AND TBI4 JUMPER CONNECTIONS. 4 ON ALL SINGLE PHASE, 2 OR 3 -WIRE UNITS: THE WIRES CONNECTED FROM JIO -2 TO TBI2 -1 AND FROM 110 -14 TO T3I4 -1 ARE NOT PRESENT. 2 I 0 R7 0 EFA 6 5 06262334 D Pro /ENGINEER 2D ONLY DWG REAR VIEW OF DOOR CONTROL PANEL BAR GRAPH El EB I20 RJaeavCaaE TI HI I H2 I HE I H4 PG 1 2 3 4 JG I 2 3 4 J5 P5 TB3 -41 2 2 T33-42 3 3WT-24 VAC XI BATTERY 4 4 TB3 -13 4 3 2 1 El W lip . p[vlsla FRD8642 1 1 AECAEA TED IN PAO - E 2 SEE SHEET I 3 OPTION HIRING sSEE 9HSHEET 33 S CFF CHEFT i 1291 IGRAPH J26 SERVICE TOOL J22 RELAY MODULE J27 2 1 TE3 -53 4 3 6 5 520- CHARGER J27 -5 Z J27 -II MODULE 27 27 vL q mGN. 2A 20 lit P6 -I 29 29 J12 30 30 2 I 31 31 32 32 TeI4 4 3 6 6 5 TBI2 7 34 34 5 A 7 6 35 35 10 9 5q 36 36 3 12 I1 4 114 113 3 ? 6 I S 2 J 10 PI 10 IB i7 2 2 TD13 113 Tell 7 3 3 6 2 1 6 9 4 5 4 3 5 5 54654PG -4 6 53B7377 2 019 2 D B 12 1I 1 PG -3 9 9 14 13 10 10 POWER MODULE 2 15 15 II 11 2 12 13 13 9 14 14 15 15 Ic\= K K2 K3 ti K4 K5 K5 Y I/11 I I I/--T i--\ I% /_7 1` V V V mammm a © © ®mm S6 5 TB3-441B3 -46 J30 T13 -51 B 7 I TB4 -9 X2 CUSTOMER TO ROUTE LOAD WIRES r TB3 -45 2 TB3 -52 10 9 mll:I LEUTRAL BAR' z-: 8 B TB3-99 3 12 II 520-2 w44 Tao A. 9 9 T03 -47 4 14 13 mommm II- 26- 04s ommm 10 7o T83 -4H NETWORK MODULE 16 15 ovmm O.0 1. NILLEA II-76 04 SITE CODE 1.10i.J 18 1 17 K4 -32 N1,1YI ID S 141A1 T2 HI H2 H3 HG PGA 0626_2334 DIGITAL MODULE 2 z. 19 13 114 IM .1121 -IM R 5 4 ` 3 2 1 22 21 CURR"I 29 23 MODULE POWER MODULE DISPLAY MEMBRANE520J23J24PANALJ28I25 C xz K4 -R2 z4 vac XI 715 -IS Z POSI LIONS M7]NTA[NE. O RIBBON CABLE DISPLAY 0 Q PG -2 J27 -5 Z J27 -II MODULE 27 27 vL q mGN. 2A 20 lit P6 -I 29 29 J12 30 30 2 I 31 31 32 32 TeI4 4 3 6 6 5 TBI2 7 34 34 5 A 7 6 35 35 10 9 5q 36 36 3 12 I1 4 114 113 3 ? 6 I S 2 J 10 PI 10 IB i7 2 2 TD13 113 Tell 7 3 3 6 2 1 6 9 4 5 4 3 5 5 54654PG -4 6 53B7377 2 019 2 D B 12 1I 1 PG -3 9 9 14 13 10 10 POWER MODULE 2 15 15 II 11 2 12 13 13 9 14 14 15 15 Ic\= K K2 K3 ti K4 K5 K5 Y I/11 I I I/--T i--\ I% /_7 1` V V V mammm a © © ®mm mmmmmmm D o ©©mm X2 o © ©mm TB4 -9 X2 CUSTOMER TO ROUTE LOAD WIRES r THROUGH CURRENT TRANSFORMERS mll:I LEUTRAL BAR' z-: EPICO :a-zz-: NEUTRAL BAR IS USE. ON 3 POLE MODELS ONLY. 1 126 -04 w44 Tao A. lp"f mommm II- 26- 04s ommm ommmm mm ®mm vvmm W D- B Y P A S S S W I T C H ovmm I ( I 11 I I l 1 i I I n, 1) 1 1 1 1 1'1 1 1 LEFT SIDEWALL KEA TB3 _ 41 4I P5 -1 42 42 P5 2 43 43 P5-. _ 44 44 P5 -5 45 45 P5 -7 f 4 P5 -6 GND E TBI -4 47 47 P5 -S 40 49 P5 -10 49 q9 PS -e KNA 50 5051Tf 130 -1 52 J30 -2J27 -I Sa GNB GND L —TBI -I JI. 4 1I5 16 K4 -At IS T2 -XI l4 RELAY MODULE 13 JIG RIBBON CABLE TO J22 ON DIGITAL nO.uLE CURRENT O J41MODULEJ41CONNECTS TO J23 "' OJGITk MODULE 2 J40 TB4 10 9 E 7 A A 4 7 2 1 REAR WALL OF CABINET CTI CT2 CT3 TB4 -2 XI A TB4 -4 XI B TB4 -6 Xt i CT4 TB4 -0 XI N D TB4 -3 X2 TB4 -5 X2 TB9 -7 X2 TB4 -9 X2 CUSTOMER TO ROUTE LOAD WIRES r THROUGH CURRENT TRANSFORMERS CL9VNm Powa Gv4RATION LEUTRAL BAR' ro NOT PANT LA Le LC LN NEUTRAL BAR IS USE. ON 3 POLE MODELS ONLY. S D WOAE EPSI BYPASS SWITCH NA NBI NC NN LN AND NN ARE USED ON 4 POLE 518 MODELS OILY. 3 P06ITONS EPR RTN LR -CLi2 TBI C C c C 3 4 KNA-Al— 522 SZ3 524 525 2 NC NO NC NO NC NO NC NO56TBI -6 3 KEA -AI 4 C TBI -3 5 501 540 T92 -3 6 NC NO 7 L e 1 9 20 2 10 7 C C II 21 112 B 3 521A S21B 2 22 13 4 NC NO NC NO 17 9 TB2 23 1B 14 10 5 24 S 6 2 9 I KB TBI -6 3 25 2 4 5 K9 B2 7 A NC NO NC NO NC NO NC NO 526 527 52B S29 C c c C ANCNO r rr ,_J_. [_, EN IS USED ATSI TRANSFER SWITCH NC C C 54 SS C ANINO NC NO NC NO NC NO SIO NC NO L CBI SDI z MI RED 2 CI BLK 20 7 2 MiT 21 3 GND 16 B 22 I7 13 B 4 S23IBI410 62919ISI1 25 NC NO NC NO NC NO NC NO 56 57 SB 59 C C c C CND ER EB EC EN oN a POLE MODEL5 ONLY. NOTES: 15. WIRING FOR RELAYS KNA AND KEA IS TYPICAL. POWER CONNECTIONS TO COILS MAY VARY SLIGHTLY IB3 -54 DEPENDING ON THE NUMBER OF RELAYS INSTALLED. I40 -14 KEA -A2 KNA -A2 CAUTION: DO NOT DISCONNECT THE CURRENT MODULE WHILE THE CURRENT TRANSFORMERS ARE ENERGIZED UNLESS THE SECONDARIES ARE SHORTED. TO SHORT SECONDARIES ATTACH THE SHORTING BAR TO THE CENTER OF TB4 BEING SURE TO TIGHTEN EACH SCREW. GNDCABINET) THE CURRENT TRANSFORMERS ARE SHORTED DURING SHIPPING. TO ACTIVATE, REMOVE THE SHORTING BAR FROM THE CENTER OF 11 TB4 BY LOOSENING ALL OF THE SCREWS AND LIFTING IT OUT OF SHORTING BAR THE TERMINAL BLOCK. SAVE FOR REUSE. A T(" I POST XO D[SCRIPTIOX 04 MATERIAL r CL9VNm Powa Gv4RATION ro NOT PANT 4 * S D WOAE 1 126 -04 w44 Tao A. lp"f I A NAHADESHWAA II- 26- 04s HO.1H alHf.tll W D- B Y P A S S S W I T C HO.0 1. NILLEA II-76 04 SITE CODE 1.10i.J 6l4RPROr[ N J!i- IH rIII'.HSN1,1YI ID S 141A1 m rie, ru. s DTPC Iso -1DDDA SPEC A PGA 0626_2334 sPs13114IM .1121 -IM R 5 4 ` 3 2 1 6 1 5 4/ HMI 114 129-6 RUN (WAKE -UPI 125-10 HMI 220 BARGRAPH n °-1 AUTO J25 -1 POWER COMMAND 2.2 OR COFIOURAOLE WAKE -UPI 1 -3 PCC NET A 1.1 125 -1 HMI 3 2 0 TF1° J29 MU5T BE ISISGONN TO TO USE PC TOOLTOOL ON 16 MATE 0323 -2 «4 1 -4 DISPLAY PC TOOL TB 15 R9_, POO NET A T.) M -4 C, -51 SWCOOLANTLEVEL TCH WAKE -UP1 FETURN 120 -5RETI_ 1 -5 129 -2 PCC NET 8 t -I 125 -3 USE POO LIED TWISTED PAIRFORPOONET FUEL LEVEL SW TCH WAK E -UR CI °wRUPTURE BASIN SWITCH INPUT RETURN J20-la 120 -6 129 -3 };STEM WAKE-UP 125 -5 ONLY TERANATE 9iEL0 POO NET SHLD IIS-9 RBTUPN J20-6 PCC NET SHLO 125 -9 ON OJE END WAKE UPI SWITCHES OEM CONNECTED CR 366 02 PART II8 -1 Yi•1 FU5E B- FUSED B- SCICKET1 0323 -1200 Ll- H a 2 128 -3 B. RETURN 125-8 InRUI1-1 30300118 JB -1 HMI USE B- FUSED Analap M03z3 F -2 RETURN 125-6 FUSED B- GuTgUI n8 MD3n -PANEL LOCAL A SOCKE129 8 LAMP RETURNB' TSEHESE SIGNALS 00 TO THE E –STOP DILAY BUT DO NOT 00 FUSED B- ALI' RELAY B t H B• KEYS TCH CONTROL LS OUT 71 111 -20 1119 1. 120DIM 11 -18 1938 1- 111-17 J193915HIEL0) ONLY TERlNATE SIEL0 N NE END AM LEGEND. NOTES/ ORMAINFTION 6 SIGNALSTHEBUT KEYSWITCH IFSOCPTTCNALLY) ECM POI COMPLIANT) 1939 1•) 120 OHM TERMNATEO 1939 T -1 KEYE ELMS "THE ATETHEFSTJWITHTHE USE A TCH OPERATICSUSEDEDICATED FSO F AI'PLICATION5 ECM DOES NOT F1A)vGE F50 O'E RATION. MAKE SIFE 1939 IS LOCATED AT BOTH ENDS 4 4/ HMI 114 BARGRAPH POWER COMMAND 2.2 AND 23 1 -3 PCC NET A 1.1 125 -1 C 16 MATE 0323 -2 «4 1 -4 PCC NET B I -) 125 -3 ECM ENGINE CONNECTION C, -51 SWCOOLANTLEVEL TCH WAKE -UP1 FETURN 120 -5RETI_ 1 -5 SYSTEM WAKE— 125 -5 FUEL LEVEL SW TCH WAK E -UR CI °wRUPTURE BASIN SWITCH INPUT RETURN J20-la 120 -6 INPl1 POO NET SHLD IIS-9 RBTUPN J20-6 PMT NUMBERS WAKE UPI SWITCHES OEM CONNECTED CR 366 02 SCICKET1 0323 -1200 Ll- Conf iqur ColaCanllqu,uSl. DTp11alDTgi1., InRUI1-1 182 -04 E. 0323 -2429 JB -1 HMI USE B- FUSED Analap InP T F -2 RETURN 125-6 cool TpVrable Analog GuTgUI wRUT TWAKE-UP ON OPEN) 125 -2 LOCAL A HETIIRaN 125-6 E –STOP FUSED B. PB 8;-,ff REMOTE E -5TOP PB IBI FUSED B- ALI' RELAY B t H B• KEYS TCH CONTROL LS OUT 71 111 -20 1119 1. 120DIM 11 -18 1938 1- 111-17 J193915HIEL0) ONLY TERlNATE SIEL0 N NE END AM LEGEND. NOTES/ ORMAINFTION 6 SIGNALSTHEBUT KEYSWITCH IFSO CPTTCNALLY) ECM POI COMPLIANT) 1939 1•) 120 OHM TERMNATEO 1939 T -1 KEYE ELMS "THE ATETHEFSTJWITHTHE USE A TCH OPERATICSUSEDEDICATEDFSO F AI'PLICATION5 ECM DOES NOT F1A)vGE F50 O'E RATION. MAKE SIFE 1939 IS LOCATED AT BOTH ENDS 4 4/ 3 POWER COMMAND 2.2 AND 23 OEM GENSET 16 MATE 0323 -2 «4 J20-11 ECM ENGINE CONNECTION C, -51 SWCOOLANTLEVELTCH WAKE -UP1 FETURN 120 -5RETI_ SOCKETS 0323 -120)1 MOUNTNG SCREW CHASSIS --NO FUEL LEVEL SWTCH WAKE -UR CI °wRUPTURE BASIN SWITCH INPUT RETURN J20-la 120 -6 INPl1 nc -16 RBTUPN J20-6 WAKE UPI SWITCHES OEM CONNECTED CR I-----[_ — PART NUMBER5 PART NUMBERS TERAaNAI SOCKS125MATE. 0323 -2445 120 MATE. 0323 -2<G6 FOR CUSTOMERSOCKETS03232466SOCKETS0323 -2466 CQAECTIONS J25- DISPLAY 120- GENSET Z IEL NO FFRD348 E FD3-57 ECD 100TING SSIS HSHwR CHASSISCHASSIS I 20 AI•PFUSEDB• 8 RETURN JZO -7 TERWNAL TEAaNAL BLOCK BLOCK BATTERY 120 -12 USED 8oHEss CHARGING BAi rERY n HAnD55 ALTERNATOR SWTCHED 3• RET 111. B• RETURN TIC REGULATOR IA B. J HARNESS HARNESS TYF£MU60TAlc REMOTE E- /Jj \ BA9C BASK E -STS B• REGtx 10IR STOP PE IBI CUSTOMER CUSTOMER POWER POWER PLOT RELAY PCC2300 BASEBOARD BATTERY CHARGER E -STOP B- LAMPFAILED ALTERNATOR 120 -22 EWER F50THESESIGNALS GO TO THE OUTPUT FLASHUFALED 120 -1< CONTROL INSET BUT L T PMT NUMBERS DO NOT GO PAR 2300. 0327 -1836 THR GH THE GR E -5TCP B• POO CONTROL !ER ROWER STMTER 120 -15 CCSTRCLBATTERYLsWT CHARGING E -STCP B. ALTERNATOR SWITCHED POWER SWITCHED B. INDNJ REWLATOR 120 -3 IR.WI CDNTRCE TYPEIBOSCHI 120 -n Ls OU 120 -13 RELAY B- aL PRMNa BATTERY CHARIER n0 -15 PUMP CONTROL FIELD ALTERNATOR 120 -'<M LS OUT PMT NUMBERS FLASH FLASH/FNLED 12 M5OCKErS 0323 -11200 flC ALT RELAYUSED ATgie5A 4LLv LALLY J12- GENSET CURRENT AT 154 FIELD VANDING J22- GENSET VOLTAGE DRYER ALTERNATOR RATIN 2 < AMPEAx PMT NBE6 122 MATE 0323 - 2228 -03 AMPS J11- ENGINE TERMINAL BLOCK TERMINAL LT L2 L3 LN SOCK m -1 FUSED B- nO m -< f7 HARNES m -2 CUSTOMER M -5 PaWER C(J CusraME 5A 0o rvoT CONNECT 12 -3 CTS N' IN DELTA m -6 GNLY CCNFIGURATIDN USE L1/L2M 122 1 USE PT'SericAriagNSnzzIFLL 122 -3 VOLTAGE nu >6GOVAC USE ALTERNATOi CENTER TAPS 1 L -L 600 VOLT MAXORATRANSFOAIER F LL VOLTAGE 240 VAC SHUNT APPLICATIONS I'IR _. A \ /C7 Prl \M/ P 1G AMP OR 1'MG APPLICATIONS $ F3 C(laROw ATE NRUSH CURENT IN SHUNT APPLICAT)DINS P< FOR FUSE HOLDER WITH ALTERNATOR 1 us ie, 19 ME] CONFIDENTIAL - .m. *•11u F I>b ANG TOL TO ' SCALE: NONE GEWCAFT = PCC PG A o 0630-344C e i C 5 4 3 2 1 zUKEN Sheet 6 of 6 PART NJMffRS 16 MATE 0323 -2 «4 SOCKETS 0323 -120)1 PMT NUMBERS 17 MATE 032'R -2088 SCICKET1 0323 -1200 LEOENO CICO Conf iqur ColaCanllqu,uSl. DTp11alDTgi1., InRUI1-1 J17 CONTROLCAIConllqura6l. Analap InP T AVR CAB cool TpVrable Analog GuTgUI 1'MG APPLICATIONS $ F3 C(laROw ATE NRUSH CURENT IN SHUNT APPLICAT)DINS P< FOR FUSE HOLDER WITH ALTERNATOR 1 us ie, 19 ME] CONFIDENTIAL - .m. *•11u F I>b ANG TOL TO ' SCALE: NONE GEWCAFT = PCC PG A o 0630-344C e i C 5 4 3 2 1 zUKEN Sheet 6 of 6 HMI 220 OR HMI 320 DISPLAY ON 6 INPUT n0-17 1 5 n0 -5 J29fi RUN (WAKE -UPI MI5 -10 ROD M.ET A 1.1 MI5 -4 C n0 -B 129-4 AUTO MI5 -1t SYSTEM W -E-P MI5 -5 T IN n0-0 ICCNFIOURABLE WAKE -UR PART NUMBERb HARNESS WAKE -UPI TB15 J29 MUST BE DISCONNECTED TO sWITC D L 23 J2 0 TO USE PC TOOL ON IC REGI.LATO4 HMI FUSE B• FUSED B- TERMINAL 3-OCKS PC TOOL TB15 FOR CUSTOMERCONNECTIONS IrvWT IW4KEUP ON OPEN) MI5 -2 LOCAL ° n9 -t PCC NET A 1.1 125 -L BASIC E -STOP B- FUSED B. f29 -2 ROD NET B 1 -1 325 -3 USE SHIELDED TWISTED PAIR CUSTOMER pUR n9 -3 SYSTEM WANE -UP J25-5 O PCC NET ONLY TERMINATE S LD PCC2300 BASEBOARD E -STOP B• PCC NET %D MI5 -9 W ONE END nB -1 HMI FUSE "* 'USED 6- LAMPFAILED J28-3 B. RETURN e THESE 5X3NAL5 W TO THE j FL45H/FAILED ALOT f1ELA PART NUMBERS 111 -3 FUSED B- ovLr PANELLAMP B• J11_2 HMI 1114 INPUT n0-17 SWITCH BARCRAPH n0 -5WAKEL CI u8/ NWT A 3 ROD M.ET A 1.1 MI5 -4 C n0 -B PCC NET R 1 -1 MI5 -3 INPUT P -5 SYSTEM W -E-P MI5 -5 T IN n0-0 ROD NET SKO A -9 PART NUMBERb HARNESS WAKE -UPI HA 55 ALTERNATOR sWITC D L23 J20 Input 1T2192 -04 MATE 0323-2[29 IC REGI.LATO4 HMI FUSE B• FUSED B- TERMINAL 3-OCKS 18 -2 G. RETLRN 1251 FOR CUSTOMERCONNECTIONS IrvWT IW4KEUP ON OPEN) MI5 -2 LOCAL ° J i>EMOTE E- / //I RETURN n5-0 E —STOP BASIC E -STOP B- FUSED B. PB B STOP RE (BI REMOTE E_57CP % E) 00HE THEBUT00 4 1/ POWER COMMAND 2.2 AND 2 3 OEM GENSET HYDRO— MECHANICAL ENGINE CONNECTION MOUNTING SCREW CHASSIS GROUND PART MIMBERS PMT NUMBEF6 MI5 MATE 0323 -2445 n° MATE. 0323 -21413 SOCKETS 0323 -2155 SOCKETS 0323 -24138 J25— DISPLAY J20— GENSET 1 Q v52COOLANT LEVEL INPUT n0-17 SWITCH RETUFN n0 -5WAKEL CI u8/ NWT J20 -t8 FUEL LEVEL SWITCH F€TURN n0 -B W-EIPI INPUT n0 -10 CI 02/ RUPTURE BASIN T IN n0-0 SWITCH n0 HARNESS WAKE -UPI HA 55 ALTERNATOR sWITC D 5WITCHE5 OEM J2 0 Input CONNECTED OR IC REGI.LATO4 B• TERMINAL 3-OCKS HARNESS J20 FOR CUSTOMERCONNECTIONS TYPEMUGOTAI TERMINAL SV Jtt -1 TERMNAL TERMINAL BLOCK PT 55URE BLOCK Jtt -3 INTERNALLY FUSED BLOCK BATTERY h8 TE 0323 -2444 SOCKETS °373 -170° FUSED e• Jzo 11 -2 r1, ns Fu5E0 e. CHARGING BLOCK n0 HARNESS 1400 — —M1E NE. -5 . MM 55132 HA 55 ALTERNATOR sWITC D B. RETURN %j J20 Input 1 n5 B- RETURN IC REGI.LATO4 B• r7 HARNESS J20 HARNESS TYPEMUGOTAI J i>EMOTE E- / //I BASIC CONFIDENTIAL - TY 0, s BASIC E -STOP B- tCREC- TOP SENSE STOP RE (BI CUSTOMER CUSTOMER pUR WMER SENDER RETURry 111 -2 PCC2300 BASEBOARD E -STOP B• BATTERY CHA( ER DR LAMPFAILED ALTERNATOR M-22 CUSTUAEF B THESE 5X3NAL5 W TO THE OJTRr FL45H/FAILED Do nor CONNECT N• W OELiA PART NUMBERS CE SET OUT Do NOT Go 111 -3 IGNITION ovLr PCC 230° °327 -1636 THROUGH THE OR J11_2 MODULE ROD CONTROLLER SWITCH B Jtt -7 CONTROL nz -1 BATTERY L5 OUT CHARGING USE LM AFIJRtPHASS E COOLANT nz -z USE PT'S ALTERNATOR SWITCHED TEMPERATINRE SENSE lIt -it INCINJC REGULATOR SENSORONAN TYPE) RETl1RN TYPErBO5CH) FUEL ACTUATOR Jit -< GOVERNOR RIM - MODI -E J20 -11 12oMA MAX] BATTERY CH ER OR FIELD ALTERNATOR J20-22 SENSE J11 -L lit -5 GOVERNOR PWM Jt - 2 PART NUMBERS FLASH FLASH/FA`LED kRATURE RTYPE) RETURN Jtt -u A2 MATE 0323 -1932 SOCKETS 0373 -1200 ACT LS DOVER Bc ALT I FLASH INTAKE M4NPQ0 LATER ALLY 11) GENSET CURRENT FDA° °T5A PART NI,pMR Ra rt MATE. 0323 -21E1 SOCKETS 0323 -7188 J11- ENGINE ACTIVE OL SV Jtt -1 RELAY B- TERMINAL BLOCK PT 55URE SENSE Jtt -3 INTERNALLY FUSED UNLESS CTHERV SE SPECIFIED. ALL TERM-AL h8 TE 0323 -2444 SOCKETS °373 -170° SENDER RETURN 11 -2 AT tESA FUSED B. BLOCK n0 OR 1400 — —M1E NE. -5 . MM 55132 PLOT RELAY 111 -fi RELAY B• 50CKE TS 0323 -170° LEGEND CICo HARNESS Input J17 CONTROLCAI GLOW B. RETURN AVR J20 PASSIVE OIL Oulpul PLUG ANC Ta 10 ' scALE: NONE CONFIDENTIAL - TY 0, s HARNESS PRESSURE SENSE 111 -3 11 -7 CONTROL SENDER RETURry 111 -2 L5 OUT E -STOP B• BA9C DR POWER 3 CUSTUAEF B CTS J11 -6 RELAY B• Do nor CONNECT N• W OELiA LOW OIL INPUT 111 -3 IGNITION ovLr PFE55lJRE RETURN J11_2 MODULE SWITCH B Jtt -7 CONTROL nz -1 L5 OUT USE LM AFIJRtPHASSE COOLANT nz -z USE PT'S TEMPERATINRE SENSE lIt -it ltt -5 GOVERNOR PWM - 3RD PARTY SENSORONAN TYPE) RETl1RN JII -12 FUEL ACTUATOR Jit -< GOVERNOR RIM - MODI -E 12oMA MAX] OR SENSE J11 -L lit -5 GOVERNOR PWM Jt - 2 8- FUELkRATURE R TYPE) RETURN Jtt -u N: FU5EO Jtt -L GOVERNOR PWM - Jt - 1 J1 - ACT LS DOVER Ib MPS MA I INTAKE M4NPQ0 E -STOP B. TEMPERATURE SENSOR POWER GOV PS POWER 11 - 3 OONANTYPE) RETURN GOV P5 POWER J1 - 5 < MAGPICK -UlP F 111 -9 AUX 104 GOVERNOR POWER STAGEAUSESHIELDEDTWISTEDPAIRPARTNUMBERS FOR MAG PU AUX 104: 0327 -1507 A MATE: 0323 -2216 : SOCKETS: 0323 -120° LEGEND. NOTES/ INFORMATION 6 1 J22— GENSET VOLTAGE PMT MN E 032n2ATE °323 - 2228 -03 2 FEL No II NU REVIA FRD3<B41 B , ADC NoCATE FF035770 CEMMwrvnNCEC0.100213 D I - - - -- SCCEW CHAS55 CHA5SI5GROUND FUSED S- 20 AMP PO -2t 20 -2 B. RETURN J20-7 e -tz BATTERY SLOT RELAY E -sT B. POWER = F5° J2o-1L - CONTROL L5 0.T E -STCF & POWER E—j I AFTER no -t'_ CONTROL L5 CUT TCP 6 OWER = SWITCHED n0 -3 IF11N) CONTROL 5 OJT — n0 -t3 OIL AY B- L idMNG n0 -16 PUMP CONTROL L5 OUT RELAY B- WTE4'ALLY FUSE° AT 1ESA FIELD VINDING DOVER ALTERNATOR w-wcwpsPEAK AMPS L 1 t u ILO APCLICATIws r2 3 IF LLVOLTAGE nz -c >fi00vAC U5E AT rERNATW CENTER TAPS L{ 600 VOLT MAXOPAiRANSFCFA£R IF LL VRTACE • 240 VAC SHUNT APPLICATIONS J18 -AVR POWER ° AMP OR PMG APPLICATIONS OF OF COU INATE NRUSH Cuw ENTINSHUNTAPPLICATIONS F4 FOR FU5E HOLDER ITH ALTERNATOR J17-1 I TERMINAL BLOCK I Z I DE5CRlPTIUN OR MATERAL PAAi NI,M£Ra UNLESS CTHERV SE SPECIFIED. ALL r,p yMILIAR To h8 TE 0323 -2444 SOCKETS °373 -170° L1 L2 L3 LN CUMMINS POWER GENERATION PMT N1VM F5 DIMENSCN5 ARE IN INCHES DO NOT SCALE PRINT OKO JACOB W. SMITH n2 -t 1400 — —M1E NE. -5 . MM 55132 50CKE TS 0323 -170° LEGEND CICo Cpnl 19ur polo Dlgl iplq °r ° °'° O :QI: Input J17 CONTROLCAI r2 -< Input AVR CAO Conl IgUlaole Anoloq Oulpul ANC Ta 10 ' scALE: NONE CONFIDENTIAL - TY 0, s 12-2 PG 6 3 - 4 4 761 p. D C 3 2 1 ZUKEN YZ -5 3 CTS Do nor CONNECT N• W OELiA J12A ovLr CCNFIOIIRATIUN B nz -1 USE LM AFIJRtPHASSE nz -z USE PT'S APCLICATIws r2 3 IF LLVOLTAGE nz -c >fi00vAC U5E AT rERNATW CENTER TAPS L{ 600 VOLT MAXOPAiRANSFCFA£R IF LL VRTACE • 240 VAC SHUNT APPLICATIONS J18 -AVR POWER ° AMP OR PMG APPLICATIONS OF OF COU INATE NRUSH Cuw ENTINSHUNTAPPLICATIONS F4 FOR FU5E HOLDER ITH ALTERNATOR 1 n r Sheet 7 of 7 im J17-1 I Orr ITEM PAR/ I Z I DE5CRlPTIUN OR MATERAL PAAi NI,M£Ra UNLESS CTHERV SE SPECIFIED. ALL r,p yMILIAR To h8 TE 0323 -2444 SOCKETS °373 -170° CUMMINS POWER GENERATION PMT N1VM F5 DIMENSCN5 ARE IN INCHES DO NOT SCALE PRINT OKO JACOB W. SMITH J17 MATE °323 -2098 1400 — —M1E NE. -5 . MM 55132 50CKETS 0323 -170° LEGEND CICo Cpnl 19ur polo Dlgl iplq °r ° °'° O :QI: Input J17 CONTROLCAICpnlIgorppleAnplo9InputAVR CAO Conl IgUlaole Anoloq Oulpul 1 n r Sheet 7 of 7 im J17-1 I Orr ITEM PAR/ I Z I DE5CRlPTIUN OR MATERAL UNLESS CTHERV SE SPECIFIED. ALL r,p yMILIAR To INN MARK R. DALSKE CUMMINS POWER GENERATIONDIMENSCN5AREININCHESDONOTSCALEPRINTOKOJACOBW. SMITH 1400 — —M1E NE. -5 . MM 55132 x r x .DOG -.200 ..006/- 003 x . d 201- G21 JACOB W. SMITH WD—CONTROLxxaG22 -J63 . 010/- 005 xxr xxx ,701 -.999 ..012/- 005 wTE 14- DEC -07 yTE CODE PCC CCS) ANC Ta 10 ' scALE: NONE CONFIDENTIAL - TY 0, s app PCC IN PG 6 3 - 4 4 761 p. D C 3 2 1 ZUKEN 0 rl INPUT .3 INPUT .< .PUT ._ N-UT v6 Jt0 -7 SENSE 11t -5 111 -1 1 111 -9 I J11 -11 OILTEMPERATURE CURRENT SOURCE J10 -3 I 110 -4 JEt -5 1 110 -6 RTOBEN—OP CURRENT RETURN J10 -9 110 -W 110 -11 J,0 -12 110 -t0 SENSE RETURN 1tt -6 1 111-8 111 -K 1 111 -t2 FRD3 SENSE OR EXHAUST STACK TEMPERATURE .1 CURRENT SOURCE 1 RTD I OR GND MUST BE SEN50R CURRENT RETURN 1 T 015CRETE SENSE RETURN 1 EETURN OR SENSE 1 I 1 OR EXHAUST STACK TEMPERATURE .2 CURRENT SOURCE I RTD DISPLAY I AND/ OR INPUT .7 INPUT .8 SENSOR CURRENT RETURN MRED w SENSE RETURN 1 SENSE OR1II AMBIENT TEMPERATURE CURRENT SOURCE 1 RTDSENSOR CURRENT RETURN TB,B SENSE RETURN TO I I ORSENSEI FUEL LEVEL SENSOR CURRENT SOURCE 1 RTDSENSOR CURRENT RETURN 120 -8 MOT TART TBt -11 SENSE RETURN I 11_< PCC NET B 1 -I SENSE I I I OR ALTERNATORTEMPERATURE .1 CURRENT SOURCE 1 RTD 300 - 5929 -01 3OOEIN L B2RE i ISENSORCURRENTRETURN FUSED B- TB1 -5 C SENSE RETURN I I T01-5 SENSE I OR ALTERNATORTEMPERATURE .2 CURRENT SOURCE 1 RTD DISCRETE INPUT - 5EN50R CURRENT RETURN 1 T B 1 T B 3 SENSE RETURN I R9 -10 FAL7_T RESET TBE -5 FOR OEDKA.TED HARDWARE FAULT RESET SENSE I I 1 OR ALTERNATORTEMPERATURE .3 CURRENT SOURCE OPTIONAL. RTD INPUT CUSTOMER FAULT v2 TB1 -2 - -_ TE3 -2 SENSOR CURRENT RETURN PUT CUSTO FAULT v3 T81 -3INPUT SENSE RETURN SENSE 1 I 1 OR INTAKE MA—GLO TEMPERATURE CURRENT SOURCE oR RTDSENSOR CURRENT RETURN T93 -5 C SENSE RETURN 1 SENSE 1 OR DRIVE ALTERNATOR CURRENT SOURCE 1 BEAFWG TEMPERATURE RTO CURRENT RETURN SENSOR SENSE RETURN I 1 SENSE 1 OR NON -DRIVE ENO 9EAF, TOR CURRENTRENT SOURCE AUX 101 B TEMPERATURE RTD CURRENT RETURN 1 SENSOR SENSE RETURN SENSE I I 1 OR C -IV ANALOG REMOTE IIO NPUT SENSE RETURN I RETURN OR Gr+0 nusi BE I WRED IN I ITDISCRETENPUT- I I I CUSTOMER RETURNI OR GND MUST BE FUSED B- WRED IN DISCRETE INPUT - T91 -2 AND AND ANO OR /OR /OR J10 rl PUT .1 1 1-T .2 Jt0 -7 SVDC SUPPLY .t 1- / -sVOC nA%. SET URN Jt0 -9 120 MA MA %l 110 -8 t SUPPLY .2AI 110 -t0 120 MA MA %1 rl 4 PUT .1 1 1-T .2 SPEED BIAS PUT SENSE I 111 -1 J11 -3 1- / -sVOC nA%. SET URN J11 -2 1 Jn -< ur+..v c ' VOLTAGE ";j SENSEINPUT I OR 1 -/ -5 IOC MAX. RETURN USTABLE, FRD3 I ORq-_ NSE RITURN TURN i 1 RE TI IRN I OR GND MUST BE CUSTOMER CONNECTIONS: MRPO . 1T015CRETENPUT - r CUSTOMER EETURN OR GND MUST BE FUSED B- HMI 320 WIRED IN PCC NET B 1 -1 TBt -2 DISCRETE INPUT - DISPLAY I AND/ OR INPUT .7 INPUT .8 4 ref -s 3 z TB1 -12 L- T81 -T RETURN R_L T61 -3 TB1 -1< FRD3 RITURN POWER COMMAND2.2 /2.3 AND 3.3 F 3i T915 -5 SYSTEMWAKE_UP T515 -5 CUSTOMER CONNECTIONS: Ecai REMOTE HMI 220 OR B,5.3 PCC NET AI.) 7B1_1 PCC NET DEVICES BE HMI 320 T015 -< PCC NET B 1 -1 TBt -2 DISPLAY TBtS -2 CUSTOMER FUSED S. T81 -5 MRED w TB15_1 B. RETURN TBta HMI 112 11 -5 SYSTEM WAKE -UP TB15 -5 HMI 113 TB,B ANNUNCIATOR TO J1 -3 PCC NET A 1.1 TB1 -t PC TOOL 12 -3 120 -8 MOT TART TBt -11 PART NUMBERS J2 -< 11_< PCC NET B 1 -I WAKEUpI W/0 ENCLOSURE: 78.16 SLOT RELAY [USTR£R 300 - 5929 -01 3OOEIN L B2RE TB1-15 FUSED B- TB1 -5 PART NUMBERS B- T01-5 PANEL KIT NUMBERS: I26-9 LAMP B' DISCRETE INPUT - HMI 220 KIT: BD RETURN TBt -10 T B 1 T B 3 HMI 320 KIT. BD R9 -10 FAL7_T RESET TBE -5 FOR OEDKA.TED HARDWARE FAULT RESET WPIIT CUSTOMER F4l,ILT vt T81 -1 _ TB ? -1 1 OPTIONAL. DEM ALSO INPUT CUSTOMER FAULT v2 TB1 -2 - -_ TE3 -2 PUT CUSTO FAULT v3 T81 -3INPUT T63 -3 [ NPUT ATS.1 GENSET SUPPLYING LOAD Tel -< - T83 -1 ( oR Y T Y. WA -UP TB15 -5 INPUT BATTERY CHARGER AC FAILURE T131 -5 T93 -5 C BATTERY IrnnuT LOIN COOLANT LEVEL TBt -b - _ TB3 -6 0 -38V ANALOG SENSE 111 -13 111 -15 CHARGER P NET 1 -1 T31 -2 INPUT LOW FUEL LEVEL TBt -7 T53 -1 [ WPUT RETURN J1 -11 111 -16 (FUTURE CUSTOMER FUSED B- TBt -5 _ RETURN GNp TB1 -9 TB3 -5 f 5 4 3 Sheet 8 of 8 ref -s TB1 -12 L- T81 -T RETURN L _ T61 -3 TB1 -1< RITURN OR GND MUST BE MRED w DISCRETE .PUT- I HMI 112 11 -5 SYSTEM WAKE -UP TB15 -5 ER BARGRAPH J1 -3 PCC NET A 1.1 TB1 -t CUSTOMER RETURN! 11_< PCC NET B 1 -I TBt -2 GNO MUST FUSEDBE 6- PART NUMBERS 16-1 CUSTOMER FUSED B- T01-5 MRED IN DISCRETE INPUT - HMI 112 KIT: OS<t -1319 16 -2 0• RETURN TB: -3 ANDoR J11 AUX 101 J10 REMOTE IIO 1t -5 SYSTEM WAKE -UP TB15-6 J/ Jt -3 PCC NET A 1.1 T51-1 L PART- PCC NET B 1 -1 T91 -2 J NUMBERS Aux 01: 11< -1 CUSTOMER FUSED B- TB1 -5 OS<1 -1291 11< -2 B- RETURN TBt -3 J2 AUX 101 IOUNTW6 SCREW J5 RELAY OUTPUT RATINGS: CHA5515 GROUND A. 0VA: 5: 3A yl l0 12 -1 RELAY NO C - JZ -2 Aux RELAY CO, REL 11 -1 RELAY NO OUTPUT r -- J2 -1 RELAY COM RELAY09 RELAY OUTPUT L 12 -3 RELAY NC OUTPUT RATNGS: 12 -4 RELAY ND AUX 102 mil- J1 - J3 -1 RELAY NC 2 A3000[. r 11-5 AUX RELAY COY BELA'Y1112 REMOTE ISO Jt -2 RELAY NO 2501AC F - J2 -6 RELAY NC OUTPUT f= 12 -2 RELAY COM AU% Y 1RELAYt0 7 J3 -2 RELAY NC OUTPUT 12 -7 RELAY NO LJ2 PART r - 12 -8 AUX t01 RELAY COM RELAY 3 PARTNUMBERS 11 -3 RELAY NO 1LMBERS AUX 101 MATES: 11: 0323 - 2192 -0< F - OUTPUT 4UX 102: r_ - 12 -3 nELAY CO, AUX 102pELAY1 Jt<: 03Z3- 1618 -02 7 - L - J2 -9 RELAY NC 05[1 -0212 F - J 3 L -- 13 -3 RELAY NC OUTPUT OTHERS: COME W /BOARD AUX 102 MATES: 12 -10 RELAY NO JT 12. 13. r - AUX 101 11_[ RELAY NO 0323 - 1678 -08 F _ 12 -11 RELAY [DM. RELAY < r - AUX 102 J<: 0323- MJB -01 J2 -12 RELAY NC OUTPUT JZ -< RELAY COM RELAY 12 OTHERS: COME W /BOARD MAXIMUM OF 2 F L- J3 -< RELAY NC OUTPUT AUX 101 8 Et 2'S CAN BE USED PE'R GENSE' 11 -5 RELAY NO r - J3 -1 RELAY NO AUX 101 r - 12 -5 RELAY COM 4UX tOZRELAY13 l3 -Z RELAY COM RELAY 5 INPUT 14_1 L J3 -5 RELAY NC OUTPUT I- - J3 -3 RELAY NC OUTRIT INPUT v9T RETURN 14-2 V J1 -6 RELAY NO 13 -< RELAY NO INPUT 1< -3 J2 RELAY COM AUX 102 J3 -5 4UX 101 RELAY COM RELAY 6 INPUT 010 _ RETURN J< -[ 6 13 -6 RELAY NC RELAY i< OUTPUT 13 -6 RELAY NC OUTPUT NPUT J< -5 J1 -7 RELAY NO INPUT 011 J2 -1 RELAY COM AUX 102RELAY15 RELAY NO J3 -7 RELAY INC OUTPUT14-1 AUX 101 INPUT J< -) r J4-2 RELAY COM RELAY 7 OUTPUT INPUT 012 RETURN J < -e J1 -8 RELAY NO J4-3 RELAY INC J2 -8 RELAY COM AUX 102RELAY16 1< -< RELAY NO 1- - - _ J3 -8 RELAY NC OUTPUT F J4-5 AUX 101RELAYCOMRELAY8 14-6 RELAY NC OUTPUT 5 4 3 Sheet 8 of 8 TBIS TB15 PCC NET A 1.1 T61 -1 PCC NET B 1 -1 Tel -2 iTOME FUSED B• TB1 -5 R. RFTIIRN T81 -3 1 CONTACT 6 2 CONTACT A 2 CONTACT B 3 CONTACT A 3 CONTACT 6 CONTACT A CONTACT B TEST COM TEST NC TEST NO TEST COM TEST INC TB1 PCC3300 OR PCC2300 BASEBOARD PCC NET MUST USE A DAISY CHAN TOPOLOGY ONLY USE SWELDEO TWTSTEp PAW FOR PCC NET ONLY TER`NATE 51¢LD ON 06E END. TO PREVENT GRO(FID LOOPS USE A LOCAL, FLOATING INON- QM.UN0E01 CIC POWER SUPPLY F e• LINE HAS HIGH RESISTANCE [.1 OHM) DUE TO LONG RUNS. TO PREVENT BRIEF POWER OUTAGES DURING GENSET STARTS REFER TO THE'E"M SPEC SIHEETFORFURTHERpETAlSONPCCNEi PERTYRBEN 2 1 T I Y 0 u IL R Elm ref -s TB1 -12 L- T81 -T T51 -13 L _ T8115 TB1 -1< TBIS TB15 PCC NET A 1.1 T61 -1 PCC NET B 1 -1 Tel -2 iTOME FUSED B• TB1 -5 R. RFTIIRN T81 -3 1 CONTACT 6 2 CONTACT A 2 CONTACT B 3 CONTACT A 3 CONTACT 6 CONTACT A CONTACT B TEST COM TEST NC TEST NO TEST COM TEST INC TB1 PCC3300 OR PCC2300 BASEBOARD PCC NET MUST USE A DAISY CHAN TOPOLOGY ONLY USE SWELDEO TWTSTEp PAW FOR PCC NET ONLY TER`NATE 51¢LD ON 06E END. TO PREVENT GRO(FID LOOPS USE A LOCAL, FLOATING INON- QM.UN0E01 CIC POWER SUPPLY F e• LINE HAS HIGH RESISTANCE [.1 OHM) DUE TO LONG RUNS. TO PREVENT BRIEF POWER OUTAGES DURING GENSET STARTS REFER TO THE'E"M SPEC SIHEETFORFURTHERpETAlSONPCCNEi PERTYRBEN 2 1 T I Y 0 u IL R Elm Sheet 9 of 9 6 1 5. 1 4 3 1 2 1 FEL NO LTRI NO FEVISIQJ zCNE 7F CKDl APVD I BATE FFE34841 D 1 JADD SHEET MEOJWS SMITH 14 -DEC -0 POWER COMMAND 3.3 AND 2.212.3 FR735770 C MIX4JWS DAHLEN 14-FEe -O ECO- 100213 D M BSF J.SMITH 15MAY08 CUSTOMER CONNECTIONS PCC NET DEVICES PART NUMBERS TB 1 MATE: 0323 - 1678 -15 D TB1 - BASIC D TERMNAL T1E5E SIGNALS GO TO THE CUSTOMER E -STOP B• POWER Jp J20 DBUTDONOTGOTHRUGH HARNE55 THE PCC CONTROLLER LOCAL E -STOP PS l81 J25 PCC NET HMNESS INPUT MAKE -UP ON OPEN( TBt -16 T8 -1 PCC NET A 1•1 - RS[P5 T8t -2 PCC NET 8 I- I -R5485 DEVICES FCC3300 OR PCC2300A REMOTE RETURN TBt -15 T81 -3 PCC NET B 5HIEL° SEE cusroMER BASEBOARD E —STOP LOCAL E -STDP PB 1B PCC NET PAGE) PB B E -STOP B• POWER REMOVE JUMPER IF NOT USED) NPUT TOI-11 RELAY OUTPUT REMOTE TBt -6 RELAY NO RATINGS. CUSTOMERSTARTRETURNTB1 -10 TBt -7 RELAY COM OUTPUT v1 3.5 A, AP 1111 MANE -UPlSEENOTES 1 L- — 30vDC. UN G,, HESECTIONFORHIGH LEVEL INPUT TB1 -12 250VAC E -STOP CIRCUIT CUSTOMER TBt -6 RELAY NO INPUT vt RETURN 7Bt -13 CUSTOMER TBt -9 RELAY COM OUTPUT v2 INPUT TB1 -1L USTOMERINPUTv2 RETURN TBt -15 TBt -< LOW 11 OR' ER READY TO PC TOOLJLOADOUTPUT C CliI PC i0 HalE55 I T8t -5 CUSTOMEF I 1F — — — I— FUSED BATTEFT SUPPLY o,VgT NDM Rs PC TOO_ HARNESS IOi. t3A MAXI TB1 -10 RETURN 0338-327 J14 - PC TOOLINITEAFEMALE-REMALE ADAPTER CA&E 1 J — — — L— ITEMS IN OASr1E0 IS ALSO REOUfEB NOTE: I I LIES REPRESENT PCC33D0 DfLY I BATTERY 1 wTERNAL PCCCtlRCUITRY. I I TB8 - PREMIUM PART NLP18ER5LBMATE: 323- 2_ZS -03 T1315 - MODBUS /PC TOOL PART —BERS TBB -3 LOW SIDE DRIVER DELAYED OFF LOW 40E 0373-1192 -0< ORVEq CUTRUTOUTPUTRdTNGS Z 250MA3AINRUSH. BBSMTCHEDB• 30 VDCTBE -< LOW SIDE DRIVER IgUNI OUTPUT t00uA OFF SYSTEM IP THEP: GROlNJO IF THE PCC PCC NET STATE LEAKAGE CONTROL SYSTEM IS INPUT TB8 -5 1 TO ALWAYS STAY AWAKE. DEVICES W-E RESETWdKE -DP) RETURN TB8 -1 b TBE -11 LOW SIDE DRIER LOAD C—P ISEE CUSTOMER - OUTPUT PCC NET PAGE) INPUT T138-6 T1315 - 5 SYSTEM WAKE -UP START TYPE RETI TBE -2 P — TB8 -10 LOW SIDE DRIVER CU5TOMEROUTPUTv3 CUSTOMER INPUT TBO -] I MODBUSNPUT .3 RETLFN TBB -12 — TB15 - 3 RS485 I.1 I ) 1 T88 -9 LOW SIDE DRIVER CUSTOMER 120INPUTTBE -e OUTPUT v4 OHM t2Cl Of+I TERnrvdTEO CUSTOMERNPUTv RETI,RN TBE -13 — I TB15 - RS<EP ( -I I -) T515 - 1 SHIELD ONLY TEFMNATE I ( SHELD ON ONE ENO I LEGEND BATTERY OR CI DPnl lquroCly Ol qi lal inp l CO CPnf i9urable DIg11bl Output 1 DAI C—f., rabla Analpq I.... I J CAD Canllqurabla A,,. Output PC TOOL PC TOOL HARNESS A APARTNUMBERS PC TOOL HARNE55 KIT: OS<t -1199 OTT ITEM PART NO DESCRIPTION OR MATG.AL UN WILES5OTHERWISE ScFaFIED. ALL r t0 51MILIAR TO D.M MARK R. DALSKE CUMMINS POWER GENERATIONDWEN9pNSAREWOUCHESItW ]xU AvErAIE NE. Mr.EAR6 Iw n <3100NOTSCALEPRINTCKDJACOBW. SMITH00R -.200 ..006 /- 003 JACOB W. SMITHXiaaaai- WD-CONTROLxxiz- . 005 e DATE 14- DEC -C7XXIxXx704_,999 ..0127- 005 4TE CODE PCC CCS ) CONFIDENTIAL - 6 .TL»11 T.nw A w PGA 0 6 J 0 - 4 4 0AWOra1.a SOALE: NONE Og1U' AE yuAr -qp. PCC s 6 5 4 3 2 1 zu Sheet 9 of 9 Generator Set TB1 PCC NET A 1 PCC NET B 2 GROUND 3 5 READY TO LOAD 4 NORM. (COM) BATTERY POSITIVE 5 CUSTOM OUT1 (NO) 6 4 CUSTOM OUTI (COM) 7 CUSTOM OUT2 (NO) 8 EMERG. (NO) CUSTOM OUT-2 (COM) 9 GROUND 10 7 REMOTE START 1 1 8 CUSTOMER FAULT 1 12 CUSTOMER RETURN 13 14CUSTOMERFAULT214 15 GROUNDCUSTOMERRETURN15 REMOTE ESTOP 16 Automatic Transfer Switch 3 TB 1 NORM. (NO) 4 1 2 NORM. (NC) 5 2 TRANSFER INH NORM. (COM) 43 7 NOT USED COMMON 4 NOT USED 5 7EMERG. (NO) 6 EMERG. (NC) 7 10 EMERG. (COM) 8 TB 2 ' CONTRACTORS NOTES: GENERAL: 1. REMOTE START CONNECTIONS TO BE WIRED IN PARALLEL FOR MULTIPLE SWITCH APPLICATIONS. 2. CAT 5 NETWORK CONNECTIONS TO BE WIRED IN DAISY CHAIN FOR MULTIPLE ATS AND ALARM PANEL APPLICATIONS. GENERATOR SET: 1. REMOTE EPO SWITCH (IF USED) TO BE CONNECTED TO GEN TB1 -15 AND TB1 -16. EPO CONTACT TO BE NORMALLY CLOSED FOR NORMAL OPERATION AND OPEN TO SHUTDOWN 2. APPLY GROUND TO ACTIVATE CUSTOMER FAULTS 1-2. TEXT ON DISPLAY WILL BE EDITED TO REPRESENT ACTUAL FAULT BY TECHNICIAN AT TIME OF START UP. 3. BATTERY POSITIVE FROM CHARGER TO TERMINATE AT THE STARTER SOLENOID ON THE ENGINE. BATTERY NEGATIVE FROM CHARGER TO BE TERMINATED TO THE ENGINE BLOCK. CAT 4 or CAT 5 Twisted Pair 14 AWG Standed Alarm Panel TB 1 3 1 4 2 REMOTE TEST 5 3 TRANSFER INH 6 4 LOAD SHED 7 COMMON 8 CONTRACTORS NOTES: GENERAL: 1. REMOTE START CONNECTIONS TO BE WIRED IN PARALLEL FOR MULTIPLE SWITCH APPLICATIONS. 2. CAT 5 NETWORK CONNECTIONS TO BE WIRED IN DAISY CHAIN FOR MULTIPLE ATS AND ALARM PANEL APPLICATIONS. GENERATOR SET: 1. REMOTE EPO SWITCH (IF USED) TO BE CONNECTED TO GEN TB1 -15 AND TB1 -16. EPO CONTACT TO BE NORMALLY CLOSED FOR NORMAL OPERATION AND OPEN TO SHUTDOWN 2. APPLY GROUND TO ACTIVATE CUSTOMER FAULTS 1-2. TEXT ON DISPLAY WILL BE EDITED TO REPRESENT ACTUAL FAULT BY TECHNICIAN AT TIME OF START UP. 3. BATTERY POSITIVE FROM CHARGER TO TERMINATE AT THE STARTER SOLENOID ON THE ENGINE. BATTERY NEGATIVE FROM CHARGER TO BE TERMINATED TO THE ENGINE BLOCK. CAT 4 or CAT 5 Twisted Pair 14 AWG Standed Alarm Panel TB 1 1 2 3 4 GEN SUPPLYING 5 LOAD 6 7 g 9 10 11 12 13 14 15 GROUND 16 BAT. POSITIVE J2 3 PCC NET A 4 PCC NET B 4. CUSTOM OUTPUTS 1 -2 ARE NORMALLY OPEN FORM A CONTACTS RATED AT 2 A @ 30 VDC. OUTPUTS CAN BE MAPPED TO ANY FAULT CODE DESIRED AT TIME OF START UP. 5. BATTERY POSITIVE TERMINAL IS FUSED (4.5 A). AUTOMATIC TRANSFER SWITCH: 1. TB PROVIDES DRY FORM C CONTACTS FOR TRANSFER SWITCH POSITION 2. TB2 -1 JUMPERED TO TB2 -2. JUMPER PROVIDED IN AN ENVELOPE INSIDE ATS. 3. APPLY COMMON (TB2 -8) TO REMOTE TEST. ATS WILL START GENERATOR AND TRANSFER. 4. APPLY COMMON TO TRANSFER INIIIBII TO PREVENT TRANFER TO EMERGENCY. 5. APPLY COMMON TO LOAD SHED. ATS WILL DISCONNECT FROM EMERGENCY. rr o cnoincc B 1 5 1 4 .Ji 3 1 Z SEISMIC INSTALLATIONS NOTES: I. THE DESIGN OF POST- INSTALLED ANCHORS IN CONCRETE USED FOR THE COMPONENT ANCHORAGE IS PRE - QUALIFIED FOR SEISMIC APPLICATIONS IN ACCORDANCE WITH "ACI 355.2" AND DOCUMENTED IN A REPORT BY A REPUTABLE TESTING AGENCY. EX. THE EVALUATION SERVICE REPORT ISSUED BY THE INTERNATIONAL CODE COUNCIL) 2. ANCHORS MUST BE INSTALLED TO AN EMBEDMENT DEPTH AS RECOMMENDED IN THE PER-QUALIFICATION TEST REPORT AS DEFINED IN NOTE I. FOR "IBC 2000" AND "IBC 2003° APPLICATIONS, THE MINIMUM EMBEDMENT MUST BE 8X THE ANCHOR DIAMETER. 3. ANCHORS MUST BE INSTALLED IN MINIMUM 4000 PSI COMPRESSIVE STRENGTH NORMAL WEIGHT CONCRETE. CONCRETE AGGREGATE MUST COMPLY WITH ASTM C33 ". INSTALLATION IN STRUCTURAL LIGHTWEIGHT CONCRETE IS NOT PERMITTED UNLESS OTHERWISE APPROVED BY THE STRUCTURAL ENGINEER OF RECORD. 4. ANCHORS MUST BE INSTALLED TO THE TORQUE SPECIFICATION AS RECOMMENDED BY THE ANCHOR MANUFACTURER TO OBTAIN MAXIMUM LOADING. 5. ANCHORS MUST BE INSTALLED IN LOCATIONS SPECIFIED ON THIS INSTALLATION DRAWING. 6. WIDE WASHERS MUST BE INSTALLED AT EACH ANCHOR LOCATION BETWEEN THE ANCHOR HEAD AND EQUIPMENT FOR TENSION LOAD DISTRIBUTION. WIDE WASHERS MUST BE SERIES "W° OF AMERICAN NATIONAL STANDARD TYPE "A" PLAIN WASHERS (ANSI B18.22.1 -1965, R1975) WITH THE NOMINAL WASHER SIZE SELECTED TO MATCH THE SPECIFIED NOMINAL ANCHOR DIAMETER. 7. CONCRETE FLOOR SLAB AND CONCRETE HOUSEKEEPING PADS MUST BE DESIGNED AND REBAR REINFORCED FOR SEISMIC APPLICATIONS IN ACCORDANCE WITH "ACI 318 ". THE DESIGN LOADS SHALL BE TAKEN AS THOSE PUBLISHED ON THIS CUMMINS INSTALLATION DRAWING. 8. ALL HOUSEKEEPING PAD THICKNESSES MUST BE DESIGNED IN ACCORDANCE WITH THE PRE-QUALIFICATION TEST REPORT AS DEFINED IN NOTE I OR A MINIMUM OF 1.5X THE ANCHOR EMBEDMENT DEPTH, WHICHEVER IS LARGEST, 9. ALL HOUSEKEEPING PADS MUST BE DOWELLED OR CAST INTO THE BUILDING STRUCTURAL FLOOR SLAB AND DESIGNED FOR SEISMIC APPLICATION PER "ACI 318° AND AS APPROVED BY THE STRUCTURAL ENGINEER OF RECORD. 10. WALL MOUNTED EQUIPMENT MUST BE INSTALLED TO A REBAR REINFORCED STRUCTURAL CONCRETE WALL THAT IS SEISMICALLY DESIGNED AND APPROVED BY THE ENGINEER OF RECORD TO RESIST THE ADDED SEISMIC LOADS FROM COMPONENTS BEING ANCHORED TO THE WALL. 11. FLOOR MOUNTED EQUIPMENT (WITH OR WITHOUT A HOUSEKEEPING PAD) MUST BE INSTALLED TO A REBAR REINFORCED STRUCTURAL CONCRETE FLOOR THAT IS SEISMICALLY DESIGNED AND APPROVED BY THE ENGINEER OF RECORD TO RESIST THE ADDED SEISMIC LOADS FROM COMPONENTS BEING ANCHORED TO THE FLOOR. 12. WHEN INSTALLING TO A FLOOR OR WALL, REBAR INTERFERENCE MUST BE CONSIDERED. 13. ATTACHING SEISMIC CERTIFIED EQUIPMENT TO ANY FLOOR OR WALL OTHER THAN THOSE CONSTRUCTED OF STRUCTURAL CONCRETE AND DESIGNED TO ACCEPT THE SEISMIC LOADS FROM SAID EQUIPMENT IS NOT PERMITTED BY THIS SPECIFICATION AND BEYOND THE SCOPE OF THIS CERTIFICATION. B 14. ATTACHING SEISMIC CERTIFIED EQUIPMENT TO ANY FLOOR CONSTRUCTED OF LIGHT WEIGHT CONCRETE OVER STEEL DECKING IS NOT PERMITTED BY THIS SPECIFICATION AND BEYOND THE SCOPE OF THIS CERTIFICATION. 15. ATTACHING SEISMIC CERTIFIED EQUIPMENT TO ANY CONCRETE BLOCK WALLS OR CINDER BLOCK WALLS IS NOT PERMITTED BY THIS SPECIFICATION AND BEYOND THE SCOPE OF THIS CERTIFICATION. 16. INSTALLATION UPON A ROOFTOP STEEL DUNNAGE SHALL BE COORDINATED WITH THE STRUCTURAL ENGINEER OF RECORD. 17. INSTALLATION UPON ANY ROOFTOP CURB SHALL BE COORDINATED WITH THE CURB MANUFACTURER AND THE STRUCTURAL ENGINEER OF RECORD, ANY CURB OR CONCRETE PAD THAT SUPPORTS THE GENSET UNIT IS BEYOND THE SCOPE OF THIS CERTIFICATION. REQUIREMENTS FOR GENSETS DSGA< SGAB DSGAC DSFRE, DSF AD, FAC, DSFA9, DSFAA PARAMETERS IBC 2009/2006 IBC 2009/2006 IBC 200312000 IBC 2003/2000 Sds< =1.93 1.93 <Sds< =2.28 Sds< =2.41 Sd5< -2.46 Ip c 1.5 Ip< =1.5 Ip < -1.5 Ip<=1.5 ap /Rp< 11.25 op /Rp< :1.25 op /Rp < :I.O ap /Rp< :I.O z /h< :1.00 z / h < - 0 . 7 7 z /h < -1.0 z /h< :0.97 REQUIREMENTS FOR GENSETS DSHAD, DSHAC, DSHAB DGHE, DGHD, DGGD DSKCA, DSKBA, DSHAB, DSKAA GGLB, GGLAI (GGMC, GGMB, GGMA GM, GGHG, GGHF, GGHE, GGFE, GGFD GGPA, GGPB, GGPC IBC 2009 IBC 2006 IBC 2003 IBC 2000 Sd5<=2.28 Sds<=2.28 Sd5< -2.46 Sds< -2.46 PARAMETERS Ip< :1.5 1p< :I.5 Ip< :1.5 1p< -1.5 op /Rpc 1.25 op /Rp< :1.25 ap /Rpc I.0 0p /P.p< :I.0 z /h <:I.0 z /h< -1.0 z /h <:I.0 h< :I.0 18. CONNECTIONS TO THE EQUIPMENT, INCLUDING BUT NOT LIMITED TO CONDUIT, WIRING FROM CABLE TRAYS, OTHER ELECTRICAL SERVICES, DUCTING, PIPING SUCH AS EXHAUST, STEAM, WATER, COOLANT, REFRIGERANT, FUEL, OR OTHER CONNECTIONS, ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR AND BEYOND THE SCOPE OF THIS DOCUMENT. TYPICAL REQUIREMENTS FOR THESE CONNECTIONS ARE STATED IN THE EQUIPMENT INSTALLATION MANUAL. SPECIAL CONSIDERATIONS FOR SEISMIC APPLICATIONS ARE AS FOLLOWS; CONNECTIONS TO NON - ISOLATED COMPONENTS OR EQUIPMENT MAY BE INSTALLED AS TYPICAL FOR THAT PARTICULAR APPLICATION. CONNECTIONS TO ISOLATED COMPONENTS (EX. BREAKER BOX BOLTED DIRECTLY TO AN ISOLATED GENSET) OR ISOLATED EQUIPMENT (EX. AN ENCLOSED GENSET MOUNTED ON EXTERNAL ISOLATORS) MUST BE FLEXIBLY ATTACHED, THE FLEXIBLE ATTACHMENT MUST PROVIDE FOR ENOUGH RELATIVE DISPLACEMENT TO REMAIN CONNECTED TO THE EQUIPMENT AND FUNCTIONAL DURING AND AFTER A SEISMIC EVENT. A 1 5 1 4 I 3 ' 2 D Drawing Name: A029J531 Revision: C Part Name: A029J530 Revision: C Sheet 1 of 6 Drawing Name: AO29J531 Revision: C Part Name: AO29J53O Revision: C Sheet 3 of 6 Pro /ENGINEE 6 5 4 .f, 3 I 2 1 CO-IODSIe C 1 5 ADD ROW 13 BGR CAS CRS 04FEBI0 GRADE MOUNTED GENERATOR SETS D D ANCHOR ANCHOR DISTANCE TO THE CONCRETE SLAGCUMMINSGENSETMODELRANGECONFIGURATIONCONCRETEANCHORSEMBEDMENTSPACINGNEARESTEDGETHICKNESS OTY 4) 3 /d' DIA. USP DUC34 -500L 5" MIN. IS' MIN. 7.5' MIN. 7.5' MIN. I DSHAD. DSHAC. DSHAB 0<Sdsc2.28) SKID /TANK /ENCLOSURE CONCRETE ANCHORS THRU 127mm MIX, 381mm MIN. 190.5mm MIN. 190.5mm MIN. THE BASE RAIL MOUNTING HOLES. SKID WITH OR WITHOUT QTY 4) 3/4' DIA. NILiI KB -TZ 3 -3/4' MIN. 7.5` MIN. 10' MIN. 6" MIN. 2 DSHA D, DSHAC, DSHAB 0 <Sds< =2.28) ENCLOSURE CONCRETE ANCHORS THRU Q5. 25w MIN. 190. Snm MIN. 254mm MIN. 152.4w MIN. THE BASE RAIL MOUNTING HOLES. OTY U 3/4' DIA. USE DUC34 -50OL 5' MIN. 15` MIN. 7.5' MIN. 7. 5' MIN. 3 DSGA A, DSGAB, DSGAC 0 <Sds< =1.93) SNI Dl TANK /ENCLOSURE CONCRETE ANCHORS THRU 127m MIN. 381mm MIN. 190.5mm MIN. 190. Smm NIN. THE BASE RAIL MOUNTING HOLES. SKID WITH OR WITHOUT OTY 4) 3/4° DIA. USP DUC34 -500L 5' MIN. IS" MIN. 7.5' MIN. 7.5' MIN. 4 DSGAA, DSGAO, DSGAC 10 <5ds< =1.931 ENCLOSURE CONCRETE ANCHORS THRU 127Rm MIN. 381mm MIN. 190.Srmn MIN. 190.5mm MIN. THE SASE RAIL MOUNTING HOLES. CC DSFAE, DSFAD, DSFAC, DSFAB, DSKAA, OTY d) 3!4' DIA. HILTI KB-iZ 3 -314' MIN. 7.5' MIN. 10' MIN. 6" MIN. 5 DGHE, DGHD, DGGD 0 <Sds< =2.28) SKID /TANK /ENCLOSURE CONCRETE ANCHORS THRU 95.25mm MIN. 190.Smm MIN. 254mm MIN. 152.dmm MIN. THE BASE RAIL MOUNTING HOLES. DSFAE, DSFAD, DSFAC, DSFAB, DSFAA, SKID WITH OR WITHOUT OTY 4) 3/4' DIA. HILTI N0 -TZ 3 -3l4' MIN, 7.5' MIN. 10' MIN. 6' MIN. 6 DGHE, DGHD. DGGD 0 <$ds< =2.281 ENCLOSURE CONCRETE ANCHORS THRU 95.25mm MIN. 190.5mm MIN. 254m MIN. 152.4mm MIN. THE BASE RAIL MOUNTING HOLES. 4 THE BASE RAIL MOUNTING HOLES. MIN. 1152.erten KIN. OTY 4) 3/4' DIA. HILTI KB -TZ 7 DSKCA, DSKBA, DSKAB, DSKAA 10<Sds< =2.28! SKID /TANK /ENCLOSURE CONCRETE ANCHORS THRU 3 -3/4' MIN. 7.5' MIN. 10' MIN. 6' MIN. THE BASE RAIL MOUNTING HOLES. 95. ?5mm MIN. 190.5mm MIN. 254mm MIN. 152.4mm MIN. 8 DSKCA, DSKBA, DSKAB. DSKAA 0<Sds< =2 28) SKID WITH OR WITHOUT OTY 4) 3 /4'DIA. HILTI NB-TZ CONCRETE ANCHORS THRU 3-3/4' MIN. 7.51 MIN. 10' MIN. 6" NIH. ENCLOSURE THE BASE RAIL MOUNTING HOLES. 95.25m MIN. 190.5mm MIN. 254mm MIN. 152.4mm MIN. B 9 6GHH, GGHG, GGHF, GGHE 0<Sds< =2.28) SKID WITH OR WITHOUT OTY d) 3/4' DIA. HILTI KB -TZ CONCRETE ANCHORS THRU 3 -3/4' MIN. 1. 5' MIN. 10' MIN. 6' KIN. B ENCLOSURE THE BASE RAIL MOUNTING HOLES. 95.25rren KIN. 190 5w MIN. 254rrvn MIN. 152.4mm MIX. SKID WITH OR WITHOUT CITY e) 314' DIA. HILTI KB -TZ 3-3/4' MIN. 7.5" MIN. 10' MIN. 6' KIN. 10 GGfE, GGFD 0 (Sds< =2.28) ENCLOSURE CONCRETE ANCHORS THRU 95.25m MIN. 190.5mm MIN. 254mm MIN. 152.4rrm KIN. THE BASE RAIL MOUNTING HOLES. II GGMC, GGMB, GGMA, GGND 0<Sds< =2 28) SKID WITH OR WITHOUT OTY 4) 5/8' DIA. HILTI KB -TZ CONCRETE ANCHORS THRU 3 -I/8' KIN. 6 -I/4" MIN, 7' MIN. 5" MIN. ENCLOSURE THE BASE RAIL MOUNTING HOLES. 79.38m MIN. 158.15mm MIN. R7.8mm MIN, 127m MIN. 12 GGLB, GGLA 0 <Sds< =2.28) SKID WITH OR WITHOUT OTY 4) 31e• DIA. HILTI K9 TZ CONCRETE ANCHORS THRU 3-314' MIN. 7.5' MIN. 10' KIN. 6' MIN. ENCLOSURE THE BASE RAIL MOUNTING HOLES. 95.25mm MIN. 190.Smm MIN. 254mm MIN. 152.4m MIN, 13 GGPA, GGPB, GGPC 0 <Sds< =2.27) SKID WITH OR WITHOUT OTY 4) 5/8' DIA. HILTI KB -TZ CONCRETE ANCHORS THRU 3-I18' MIN. 39" MIN. 6" MIN. 6' KIN. ENCLOSURE 79,38m MIN. 990.6mm MIN. 152. 4w A A mas pxmnc munm. us -+ G_WERNESSoirtrsiwsx[ a nuirttm m m f Ct POW 13010 171 I o. eo -..1f •o.iva_c, `O$- LEHMANN p CJ f„ S.ef -f }e•f_tt -e.f ^$_LEHMANN INSTALLATION, GENSETia. ooit..f f. Ht -c.0 03 -19 -09 SITE coDE SEISMIC REW IAEMENTS Aea ta:f i.t scut I/I rort uua''ro'w"ALL PGF p A024J530 B 5 4 j 3 2 1 Drawing Name: AO29J531 Revision: C Part Name: AO29J53O Revision: C Sheet 3 of 6 THE BASE RAIL MOUNTING HOLES. MIN. 1 152.erten KIN. Name: AO29J53O Revision: C Sheet 3 of 6