HomeMy WebLinkAboutCALARP 10/20/201671
California Accidental Release Program
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CaIARP Program 3 Inspection Form
Facility Name: —"k 'S
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Street Address
City State Zip
Consent to Inspect
BAKERSFILELD FIRE DEPT.
Prevention Services
2101 H Street
Bakersfield, CA 93301
Tel.: (661) 326-3979
Fax: (661) 852-2171
Page 1 o 3
Has it
Violation
CERS
CCR Section
YES
NO
NIA
Minor, 1,2
Violation
Article 1: General Requirements
5010006
2735.5 (a)
Provide evidence that response actions have been coordinated with local
emergency planning and response agencies.
5010007
2735.5 (b)(2)
The RMP shall include a registration that all covered processes
5010008
2735.5 (d)(1)
Analyze the worst-case release scenario for the process(es), determine
the nearest public receptor is beyond the distance to a toxic or flammable
end point.
5010036
2735.5 (d)(2)
Complete the five (5) year accident histo ry.
5010118
2735.5 (d)(3)
Ensure response actions have been coordinated with local emergency
response agency.
5010023
2735.5 (d)(4)
Certify in the RMP that distance to the worst-case release is less than the
distance to the nearest public receptor, have no accidental releases that
caused an off-site impact.
Program Management System
5010009
2735.6(a)
The owner I operator shall develop a management system to oversee the
implementation of the risk management program elements.
5010010
2735.6(b)
The owner I operator shall assign a qualified person or position that has
the overall responsibility for the development, implementation and
integration of the risk management program element.
Article 3: Risk Management Plan Components and
Submissions
RMP Off -Site Consequence Analysis
5010007
2745.4(a)(A)
The owner operator shall submit a worst-case scenario for each process.
il
An additional worst-case scenario shall be submitted for toxics and
y
flammables.
5010007
2745.4(a)(2)(
The owner I operator shall also submit an alternative release scenario for
B)
each of the regulated substances.
Five Year Accident History
5010025
2 - 745.5
The owner / operator shall submit as part of the RMP a five (5) year
accident history. j'V C 1 9,6 C. A- e, C
RMP Updates
5010025
2745.10
At least once every five (5) years from the date of its initial submission the
RMP must be updated.
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CERS
CCR Section
Has it
Violation
Violation
YES
NO
NIA
minor, 1.2
Article 4: Hazard Assessment
Hazard Assessment
5010036
2750.1
The owner / operator shall prepare a worst-case scenario analysis and
complete the five (5) year accident history
Off -Site Consequence Analysis Parameters
5010037
2750.2
Off -site consequence analysis parameters shall include the following:
Endpoints of regulated substances, wind speed and atmospheric stability
class, ambient temperature / humidity, height of release, surface
roughness, dense or neutrally buoyant gases and temperature of released
substance.
Worst Case Scenario Analysis
5010035
2750.3
Worst -case Release Scenario Analysis shall include: release from the
greatest amount of a single vessel and from the greatest amount in the
t
piping system.
Alternative Release Scenario Analysis
5010035
2750.4
Alternative Release Scenario Analysis shall consider: at least one
alternative release for each covered process utilizing the parameters from
2750.2. Parameters shall give consideration of mitigation.
Article 5: Prevention Program
Process Safety Information
5010038
2760.1 (a)(b)
The owner / operator shall complete written process safety information for
the regulated substances and include the following: Toxicity information,
Permissible Exposure Limits, Physical and Reactivity Data, Corrosive,
"Mixing
Data, Thermal and Chemical Data and Hazardous Effects of of
Chemicals ".
5010066
2760.1 (c)
Contain information pertaining to the technology of the process including
block flow diagrams, process chemistry, maximum intended inventory,
upper and lower safe limits and evaluation of the consequences of
deviations.
5010068
2760.1 (d)(1)
Information pertaining to the equipment in the process shall include:
Materials of construction, Piping and instrument diagram (P &iD),
Electrical classification, Relief system design and design basis, Ventilation
system design, Design codes and standards employed, Safety systems
and document that all equipment complies with good engineering
practices.
Hazard Review
5010041
2755.2 (a)
The owner / operator shall preform an initial PHA on processes covered
and shall identify, evaluate and control the hazards involved in the
process.
5010046
2755.2 (c)(8)
The PHA shall include the considerations of external events including
seismic events.
5010075
2760.2 (e)
The PHA shall be performed by a team with expertise in engineering and
process operations.
5010077
2760.2 (f)
At least every five (5) years after completion of the initial PHA, the PHA
shall be updated to assure that the PHA is consistent with the current
process. The owner /operator shall retain the PHA and updates or
revalidations for each process for the life of the process.
Page 2 of 5
FD 2124 (Rev. 01113)
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CERS
vbr%.v6
CCR Section
Has It
Violation
Violation
YES
AO
'NIA.
Minor, 'I; 2
Operating Procedures
5010079
2760.3 (a)
The owner / operator shall prepare a written operating procedure that
provides clear instructions or steps for conducting activities associated
with each process.
5010080
2760.3 (a)(1)
The procedure shall include the following: Initial set-up, Normal operation,
Temporary operations, Emergency operations, Normal shut down and
start -up following a normal or emergency shut down or minor change.
5010081
2760.3 (a)(2)
Operating limits, consequences of deviation and steps required to correct
or avoid.
5010082
2760.3 (a)(3)
Health and safety considerations, properties and hazards of the material
used in the process and precautions necessary to prevent exposure.
5010084
2760.3 (b)(c)
Operating procedures readily accessible to employees and reviewed as
often to assure that current operating procedures are adequate.
5010087
2760.3 (d)
The owner /operator shall develop and implement safe work practice to
provide control of hazards during operations.
,
Training
5020004
2755.4 (a)
The owner / operator shall ensure that each employee has been trained
or tested competent in the operating procedures.
5020007
2755.4 (b)
Refresher training shall be provided at least every three years and more
often if necessary.
5010008
2760.4 (c)
The owner /operator shall document that each employee involved in
operating a process has been and understands the training required.
Mechanical Integrity
5010088
2760.5 (b)
The owner / operator shall prepare and implement written procedures to
maintain the on -going mechanical integrity of the process equipment.
5030002
2760.5 (c)
The owner / operator shall document each inspection and test that has
been performed on process equipment. Documentation shall include date
of inspection or test, the name of the person who performed the
ss
inspection or test, the serial number or other identifier of the equipment
inspected or test that was performed on and a description of the
inspection or test and the results.
5020002
2760.5 {f}
Appropriate checks and inspections shall be performed to assure that
equipment is installed properly and consistent with design.
Management of Change
5010089
2760.6 (a)
The owner /operator shall establish and implement written procedures to
manage changes to process chemicals, technology, equipment and
procedures that affect a covered process.
5010090
2760.6 (b)
The procedures shall assure that the following considerations are
addressed prior to any changes: Technical basis for the change, impact of
q
change on safety and health, modifications to operating procedures,
necessary time period for the change and authorization required for the
change.
5010091
2760.6 (c)
Employees, maintenance and contractors shall be informed of and trained
in the change prior to start-up of the process.
5010092
2760.6 (d)(e)
A change in management will require changes in both the process safety
.
information and operating procedures.
Page 3 of 5
FD 2124 (Rev. 01113)
Facility:
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Page 4 of 5
FD 2124 (Rev. 01113)
CERS
OCR Section
Has It
Violation
violation:.
Y
Pre-Startup Review
5010093
2760.7 (a)
The owner/operator. shall perform a pre-startup safety review for new and
significantly modified stationary sources.
5010094
2760.7 (b)
The pre-startup review shall include; construction and equipment is in
accordance with design specifications, safety, operating, maintenance
and emergency procedures are in place, PHA has been completed.
Compliance Audits
5010052
2755.6 (a)
The owner / operator shall certify that they have evaluated compliance at
least every three years.
5010053
2755.6 (b)
The compliance audit shall be conducted by at least one person
knowledgeable in the process.
5010055
2755.6 (d)(e)
The owner / operator shall promptly determine and document an
appropriate response to each finding. They shall also retain the two most
recent compliance audits.
Incident Investigation
5010100
2755.7 (a)
The owner / operator shall investigate each incident which results in or
could reasonably have resulted in a catastrophic release
5010101
2755.7 (b)(c)
An incident investigation shall be initiated within 48 hours of the incident
and shall include the following: Date of incident, Date investigation began,
Description of the incident and any recommendations resulting from the
investigation.'7Q
5010105
2755.7 (e)(f)
The owner / operator shall address and resolve the findings and
recommendations. These resolutions shall be docurnented and retained
for five years. AcO 4
Employee Participation
5010107
2760.10 (a)
The owner/operator shall develop a written plan of action regarding the
implementation of the employee participation.
5010108
2760.10 (b)
The owner/operator shall consult with employees on the conduct and
development of PHA and other elements of process safety.
Hot Work Permit
5010110
2760.11 (a)
The owner/operator shall issue a hot work permit for operators conducted
on or near a covered process.
5010111
2760.11 (b)
The permit shall document fire prevention and protections have been
implemented. This permit shall be kept on file until the hot work in
completed.
Contractors
5010113
2760.12 (b)(2)
The owner/operator shall inform the contractor of the known potential fire,
explosive or toxic release hazard.
5010114
2760.12 (b)(4)
The ownerloperator shall develop and implement safe work practice
consistent to control the entrance, presence, and exit of the contractors.
5010114
2760.12 (b)(5)
The owner/operator shall periodically evaluate the performance of the
contractor.
X31
Page 4 of 5
FD 2124 (Rev. 01113)
Facility:
Street Address, Citv, State and Zip Code
Page 5 of 5
FD 2124 (Rev. 01/13)
CERS
Vio�'ation
CGR Section
Has ft
Violation
YES
Nt) ;
NIA:,
`Minor; :1, 2
Article 7: Emergency Response
2765.1 (b)
The owner /operator whose employees will not respond to an accidental
release need not comply with section 2765.2
Emergency Response
5010115
2765.1 (b)
The owner / operator whose employees will not respond to an accidental
release need not comply with section 2765.2_
5010116
2765.2 (a)(1)
The owner / operator whose employees respond to an accidental release
shall develop an emergency response plan.
5010116
2765.2 (a)(2)
Develop procedures for the use of emergency response equipment and
for its inspection, testing and maintenance.
5010117
2765.2(a)(3)
Develop training for all employees in relevant procedures and relevant
aspects of the Incident Command System.
5010119
2765.2(a)(4)
Procedures to review and update the emergency response plan to reflect
changes.
Page 5 of 5
FD 2124 (Rev. 01/13)