HomeMy WebLinkAboutCalARP 5/23/2017California Accidental Release Program
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CaIARP Program 3 Inspection Form
Facility Name: –Nestles Ice Cream
7301 District Blvd.
Street Address
Bakersfield CA 93313.
City State zip
Consent to Inspect
BAKERSFIELD FIRE DEPT.
Prevention Services
2101 H Street
Bakersfield, CA 93301
Tel.: (661) 326-3979
Fax: (661) 852-2171
Page lof 3
DATE: —May 23, 2017
Has it
Violation
-CERS
:CCR'Section,,
YES
NO
NIA
Minor, 1,2
Violation
Article 1: General Requirements
5010006
2735.5(d)(3)
Provide evidence that response actions
have been coordinated with local
emergency planning and response agencies.
5010008
2735.5(b)(2)
The RMP shall include a registration that
all covered processes
yr
5010036
2750.1
Analyze the worst-case release scenario
for the process(es), determine
the nearest public receptor is beyond the
distance to a toxic or flammable
end point.
5010025
2735.5(d)(2)
Complete the five (5) year accident history.
5010118
2745.10(a)
Ensure response actions have been coordinated
with local emergency
response agency.
5010023
2735.5(d)(4)
Certify in the RMP that distance to the
worst-case release is less than the
distance to the nearest public receptor,
have no accidental releases that
caused an off-site impact.
Program Management
System
5010009
2735.6(a)
The owner I operator shall develop a management
system to oversee the
implementation of the risk management
program elements.
5010010
2735.6(b)
The owner / operator shall assign a qualified
the overall responsibility for the development,
person or position that has
i --------- �0
implementation and
integration of the risk management program
element.
Article 3: Risk Management Plan
Components and
Submissions
RMP Off-Site Conse4uence
Analysis
5010007
2745.1(a)
The owner / operator shall submit a wo
-st-case scenario for each process.
An additional worst-case scenario shall
be submitted for toxics and
flammables.
5010007
2745.4(a)(2)
The owner / operator shall also submit
an alternative release scenario for
each of the regulated substances.
Five Year Accident
History
5010025
2745.10(a)
The owner / operator shall submit a s p
art of the RMP a five (5) year
accident history.
RMP Updates
5010025
2745.10(b)
At least once every five (5) years from
he date of its initial submission the
RMP must be updated.
Facility: 7301 District Blvd Bakersfield
Cfmaf Addrpc!Q City
93313
State Zia Code
CERS
CCR Section
Has it
Violation
Violation
YES '
NO
N!A
Minor, 1,2
Article 4: Hazard Assessment
Hazard Assessment
5010036
2750.1
The owner / operator shall prepare a worst-case
scenario analysis and
complete the five (5) year accident history
Off -Site Consequence Analysis
Parameters
5010037
2750.2
Off -site consequence analysis parameters
shall include the following:
Endpoints of regulated substances, wind
speed and atmospheric stability
class, ambient temperature / humidity,
height of release, surface
,
roughness, dense or neutrally buoyant
gases and temperature of released
substance.
Worst Case Scenario
Analysis
5010035
2750.3
Worst -case Release Scenario Analysis
shall include: release from the
greatest amount of a single vessel and
from the greatest amount in the
piping system.
Alternative Release Scenario
Analysis
5010035
2750.4
Alternative Release Scenario Analysis
hall consider: at least one
e release for each covered process
utilizing the parameters from
2750.2. rameters shall give consideration
of mitigation.
A 5: Prevention Program
Process Safety
Information
5010064
2760.1(a)(b)
The owner / operator shall complete wr
tten process safety information for
the regulated substances and include the
following: Toxicity information,
Permissible Exposure Limits, Physical
and Reactivity Data, Corrosive
Data, Thermal and Chemical Data and
Hazardous Effects of "Mixing of
Chemicals ".
5010065
2760.1(a)(c)
Contain information pertaining to the to
hnology of the process including
block flow diagrams, process chemist
, maximum intended inventory,
upper and lower safe limits and evaluation
of the consequences of
deviations.
5010066
2760.1(a)(d)(
Information pertaining to the equipmen
in the process shall include:
1)
Materials of construction, Piping and in
5trument diagram (P &ID),
Electrical classification, Relief system c
esign and design basis, Ventilation
system design, Design codes and standards
employed, Safety systems
and document that all equipment complies
with good engineering
practices.
Hazard Review
5010069
2755.2(a)
The owner / operator shall preform an initial
PHA on processes covered
and shall identify, evaluate and control
the hazards involved in the
'
process.
5010074
2755.2(d)
The PHA shall include the consideratio
s of external events including
seismic events.
5010075
2760.2(e)
The PHA shall be performed by a team
with expertise in engineering and
process operations.
5010077
2760.2(f)
At least every five (5) years after comp
etion of the initial PHA, the PHA
shall be updated to assure that the PH
is consistent with the current
process. The owner /operator shall reta
n the PHA and updates or
revalidations for each process forte
life of the process.
Page 2 of 5
FD 2124 (Rev. 01113)
Facility:
CA
Street Address City I State Zip Code
:CE,RS
CCR Section
Has It'
Violation
Violation
Operating Pr
cedures
5010079
2760.3(x)
The owner / operator shall prepare a w
itten operating procedure that
provides clear instructions or steps for conducting
activities associated
with each process.
5010080
2760.3(a)(1)
The procedure shall include the followi
g: Initial set -up, Normal operation,
Temporary operations, Emergency ope
ations, Normal shut down and
start -up following a normal or emergency
shut down or minor change.
5010081
2760.3(a)(2)
Operating limits, consequences of deviation
and steps required to correct
or avoid.
5010082
2760.3(a)(3)
Health and safety considerations, properties
and hazards of the material
used in the process and precautions necessary
to prevent exposure.
Aj
5010085
2760.3(c)
Operating procedures readily accessibl
to employees and reviewed as
often to assure that current operating procedures
are adequate.
5010087
2760.3(d)
The owner /operator shall develop and i
plement safe work practice to
provide control of hazards during opera
ions.
Traini
ig
5020006
2760.4(a)
The owner / operator shall ensure that
each employee has been trained
or tested competent in the operating procedures.
5020007
2760.4(b)
Refresher training shall be provided at least
every three years and more
often if necessary.
5020008
2760.4(c)
The owner /operator shall document that
each employee involved in
operating a process has been and understands
the training required.
Mechanical
Integrity
5010088
2760.4(c)
The owner / operator shall prepare and
implement written procedures to
maintain the on -going mechanical integrity
of the process equipment.
500088
2760.5(b)
The owner / operator shall document each
inspection and test that has
been performed on process equipment
Documentation shall include date
of inspection or test, the name of the p
rson who performed the
inspection or test, the serial number or
other identifier of the equipment
inspected or test that was performed on
and a description of the
inspection or test and the results.
500088
2760.5(b)
Appropriate checks and inspections sh
II be performed to assure that
equipment is installed properly and con
istent with design.
Management
f Change
5010089
2760.6(a)
The owner /operator shall establish and
implement written procedures to
manage changes to process chemicals
technology, equipment and
procedures that affect a covered process.
5010090
2760.6(b)
The procedures shall assure that the fo
lowing considerations are
addressed prior to any changes: Techn
cal basis for the change, impact of
change on safety and health, modificati
ns to operating procedures,
necessary time period for the change a
id authorization required for the
change.
5010091
2760.6(c)
Employees, maintenance and contractors
shall be informed of and trained
in the change prior to start -up of the process.
5010092
2760.6(e)
A change in management will require c
anges in both the process safety
information and operating procedures.
Page 3 of 5
FD 2124 (Rev. 01/13)
Facility: 7301 District Blvd Bakersfieldl CA 93313
Street Address Citv I State Zip Code
CERS
CCR Section
Has, It
Violation
Violation
YES
1�fQ
�/A
Minor,
Pre-Startup
Review
5010093
2760.7(a)
The owner /operator shall perform a pre
startup safety review for new and
significantly modified stationary source,.
5010094
2760.7(b)
The pre - startup review shall include; construction
and equipment is in
M
accordance with design specifications,
safety, operating, maintenance
X�
and emergency procedures are in place,
PHA has been completed.
Compliance
Audits
5010095
2760.8(a)
The owner / operator shall certify that they
have evaluated compliance at
s
least every three years.
5010096
2760.8(b)
The compliance audit shall be conducted
by at least one person
knowledgeable in the process.
5010098
2760.8(d)
The owner / operator shall promptly de
ermine and document an
appropriate response to each finding. They
shall also retain the two most
recent compliance audits.
Incident Investigation
5010100
2760.9(a)
The owner / operator shall investigate each
incident which results in or
could reasonably have resulted in a ca
astrophic release
5010101
2760.9(b)
An incident investigation shall be initiat
d within 48 hours of the incident
and shall include the following: Date of
incident, Date investigation began,
Description of the incident and any recommendations
resulting from the
investigation.
5010106
2760.9(g)
The owner / operator shall address anc
resolve the findings and
recommendations. These resolutions s
iall be documented and retained
for five years.
Employee Participation
5010107
2760.10(a)
The owner /operator shall develop a written
plan of action regarding the
implementation of the employee participation.
5010108
2760.10(b)
The owner /operator shall consult with Employees
on the conduct and
development of PHA and other elements
of process safety.
l
Hot Work
Permit
5010110
2760.11(a)
The owner /operator shall issue a hot work
permit for operators conducted
on or near a covered process.
5010111
2760.11(b)
The permit shall document fire prevention
and protections have been
implemented. This permit shall be kept
on file until the hot work in
completed.
Contractors
5010113
2760.12(b)
The owner /operator shall inform the contractor
of the known potential fire,
explosive or toxic release hazard.
5010114
2760.12(b)
The owner /operator shall develop and implement
safe work practice
consistent to control the entrance, presence,
and exit of the contractors.
5010114
2760.12(c)
The owner /operator shall periodically evaluate
the performance of the
contractor.
Page 4 ®f5
F® 2124 (Rev. 01/13)
Facility: 7301 District Blvd Bakersfield CA 93313 —
Street Address City State Zip Code
GERS
CCR Saction
Has It
Vlolatioh
violation
YES
NO
T 'M
Article 7: Emergency Response
Emergency Response
5010115
2765.1(b)
The owner operator whose employees
will not respond to an accidental
release need not comply with section 2765.2.
5010116
2765.2(a)
The owner / operator whose employees
respond to an accidental release
shall develop an emergency response plan.
5010116
2765.2(a)
Develop procedures for the use of emergency
response equipment and
for its inspection, testing and maintenance.
>4
5010117
2765.2(b)
Develop training for all employees in rel
Command SystEm.
avant procedures and relevant
aspects of the Incident
5010119
2765.2(c)
Procedures to review and update the emergency
response plan to reflect
changes.
Comments: 0
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Page 5 f 5 FD 2124 (Rev. 01/13)