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HomeMy WebLinkAboutFIRE PUMP INSTALL 2024 1006 Brighton Court Vacaville, California 95687 P 707-451-9335 F 707-451-9445 www.daybreaktech.com September 1, 2024 JOHNSON CONTROLS-413 FRESNO 2788 N. LARKIN AVENUE, SUITE 101 FRESNO, CA 93727-1315 Subject: FIRE PUMP ACCEPTANCE TEST – PEPSI COLA, Bakersfield Your order #90202829 ; Our PPF 21 5681 To whom it may concern, On June 26, 2024, acceptance performance tests were ran on the Peerless Pump Company diesel engine fire pump and witnessed by the owner’s representative. This pump is rated for 1000 GPM @ 70 PSI. A certified factory test curve on the pump is attached. Flow test results on the pump were as follows: FLOWRATE SUCTION DISCHARGE NET PUMP PUMP ENGINE ENGINE V&M PRESSURE PRESSURE PRESSURE SHAFT Oil Pres Water gpm psi psi psi rpm psi Temp F 0 37 126 89 1845 50 170 500 38 120 82 1832 50 185 1000 37 115 78 1815 49 185 1250 36 108 72 1812 48 185 1500 36 101 65 1807 49 185 1111* 20 95 75 1813 49 180 *Flow to atmosphere measured with pitot through listed nozzles limited by suction pressure . The engine driven pump was run for 1 hour and, in addition, 6 manual and 6 automatic starts and stops were run on the fire pump. All alarm functions were checked. The jockey pump operation was checked and found to be satisfactory. Pressure command set points were field programed as follows: ON OFF Jockey Pump 125 psi 135 psi Diesel Fire Pump 115 psi 125 psi The automatic shutdown is enabled with 30 minute timer. Sincerely, Paul Ironfield A. Maximum pump discharge pressure at rated speed and nonflow (churn) condition psi B. Piping tested at psi for 2 hours? ......................................................... Yes No N/A C. Piping passed test? ................................................................................................... Yes No N/A D. Copy of Contractor’s Material and Test Certificate for Fire Pump Systems attached? [See Figures A.14.1.3(a) and A.14.1.3(b)] ............. Yes No N/A I. Flush Test (Table 14.1.1.1 — Conduct before hydrostatic test) A. Suction supply from ground level storage tank or reservoir .................................. Yes N/A B.Suction piping was flushed at gpm? (See Table 14.1.1.1) ...................... Yes No N/A C. Was pipe from tank discharge to pump suction visually inspected? ...................... Yes No N/A D. Copy of Contractor’s Material and Test Certificate for Underground Piping attached? [See Figures A.14.1.3(c) and A.14.1.3(d)] ............. Yes No N/A Owner: Owner’s address: Pump location: Property address: Date of test: Maximum demand(s) of fire protection system(s)gpm at psi for minutes at fire pump discharge. System demand information supplied by: Pump type: Horizontal Vertical Inline Other (specify) Manufacturer:Model or type: Shop/Serial number Pump rated for gpm at psi at RPM, net discharge pressure psi at 150%psi at churn Pump suction size in., discharge size in., suction from If suction from tank, tank diameter ft, height ft, net capacity gpm Driver: Electric motor Diesel engine Steam turbine Manufacturer:Shop/Serial number:Model or type: Rated horsepower:Rated speed:If electric motor, rated voltage Operating voltage Rated amps Phase cycles Service factor Controller manufacturer: Shop/Serial number:Model or type: Controller rated HP VAC Does controller rated HP & VAC match motor? ................................................................... Yes No Transfer switch? ...................................................................................................................... Yes No Transfer switch rated HP VAC Does controller rate HP & VAC match motor? ..................................................................... Yes No N/A Pressure maintenance (jockey) pump on system? Yes No Manual Automatic Manufacturer: Shop/Serial number: Model or type: Centrifugal or Positive displacement? Pressure relief valve provided on jockey pump discharge? Yes No N/A Jockey pump rated for gpm at psi at RPM HP Jockey pump suction size in., discharge size in. Jockey pump controller manufacturer: Shop/Serial number:Model or type: Jockey pump controller rated HP VAC Does jockey pump controller rated HP & VAC match motor? ............................................ Yes No (NFPA 20, p. 1 of 4) Centrifugal Fire Pump Acceptance Test FormInformation on this form covers the minimum requirements of NFPA 20 for performing acceptance tests on centrigual fire pumps with electric motor or diesel engine drivers. A separate form is required for each pump operating simultaneously. This form does not cover periodic inspection, testing, and maintenance required by NFPA 25. Note: All blanks are to be filled in. All questions are to be answered Yes, No, or Not Applicable. All “No” answers are to be explained in the comments portion of this form. II. Hydrostatic Test (14.1.2) III. People Present (14.2.1) Were the following present to witness the test: A. Pump manufacturer/representative? ....................................................................... Yes No B. Engine manufacturer/representative? ..................................................................... Yes No N/A C. Controller manufacturer/representative? ................................................................  Yes No D. Transfer switch manufacturer/representative? ....................................................... Yes No N/A E. Authority having jurisdiction/representative? ........................................................ Yes No F. Owner or owner’s representative? ............................................................................ Yes No NFPA 20 Handbook (p. 1 of 4) © 2016 National Fire Protection Association. This form may be copied for individual use other than for resale. It may not be copied for commercial sale or distribution. No other reproduction or transmission in any form permitted without written permission of NFPA. For inquiries or to report unauthorized use, contact licensing@nfpa.org. 215 EAST 21ST STREET BAKERSFIELD, CA 93305 17606AEF14APEERLESS PUMP COMPANY 1000 70 59 50015745 81 SO170089PCLARKE FIRE PROTECTION JU4H-UFADJ8861760 FIRETROL FZ1216356 FTA1100-JL12N120 GRUNDFOSA-99916316-10000129 15.4 100 3466 1.5 FIRETROLFZ1216357 FTA560F-AG011H 1.5 208 PEPSI COLA - BAKERSFIELD 06/26/24 (NFPA 20, p. 2 of 4) IV. Electric Wiring A. Was all electric wiring including control interwiring for multiple pumps emergency power supply and the jockey pump completed and checked bythe electrical contractor prior to the initial start-up and acceptance test? .......................................... Yes No N/A V. Flow Test A. Is a copy of the manufacturer’s certified pump test curve attached? ................................................. Yes No B. Test results compared to the manufacturer’s certified pump test curve? ............................................ Yes No C. Gauges and other test equipment calibrated? ....................................................................................... Yes No D. No vibrations that could potentially damage any fire pump component? ........................................... Yes No N/A E. The fire pump performed at all conditions without objectionable overheating of any component? ... Yes No N/A F. For each test, record the required information for each load condition using the following formulas (or other acceptable methods) and tables:TestFlow (gpm)PNet = PDischarge – PSuction Pv = 0.43352V2/(2g) = (Q2)/(890.47D4) Q = 29.83 cd2P0.5 Where PNet = Net pump pressure (psi) PDischarge = Total pressure at the pump discharge (psi) PSuction = Total pressure at the pump suction (psi) Q = Flow through a circular orifice (gpm) c = Nozzle discharge coefficient d = Nozzle orifice diameter (in.) P = Pressure measured on gauge (pitot) Pv = Velocity pressure (psi) V = Velocity of liquid (ft/sec) g = Gravitational constant (32.174 ft/sec) D = Internal pipe diameter (in.)Suction pressure (psi)Discharge pressure(psi)Pump speed (rpm)Pitot readings (psi) 213456 Nozzle size (in.) Nozzle coef. Notes:1Velocity pressure adjustments provide a more accurate analysis in most cases and as a minimum should be included whenever the pump suction and discharge diameters are different and the pump fails by a narrow margin. The actual internal diameter of the pump suction and discharge should be obtained from the manufacturer.2These readings are applicable to diesel engine pumps only. Recording these readings is not specifically required in Chapter 14. 100% 100% 150% 150% 125% 75% 25% 0% 0% 50% 100% 100% 150% 150% 125% 75% 25% 0% 0% 50% Pump is Constant speed Variable speed Net pressure (psi)Rpm adjusted netpressureRpm adjusted flow(psi)Suction velocitypressure (psi)1Velocity adjustedpressure (psi)1Exhaust backpressure (in. Hg)2Cooling looppressure (psi)2Diesel watertemperature2Discharge velocitypressure (psi)1Oil pressure (psi)2For electric motor–driven pumps also record: G. For electric motors operating at rated voltage and frequency, is the ampere demand less than or equal to the product of the full load ampere rating times the allowable service factor as stamped on the motor name plate? ............................... Yes No N/A Test Voltage Amperes L1-L2 L1-L3 L1 L2 L3L2-L3 NFPA 20 Handbook (p. 2 of 4) © 2016 National Fire Protection Association. This form may be copied for individual use other than for resale. It may not be copied for commercial sale or distribution. No other reproduction or transmission in any form permitted without written permission of NFPA. For inquiries or to report unauthorized use, contact licensing@nfpa.org. VI. Multiple Pump Operation A. fire pumps are required to operate in series in parallel N/A to meet the maximum fire protection demand. B. Record the following information for each of the pumps operating simultaneously. VII. Main Pressure Relief Valve A. Is a main pressure relief valve installed on the fire pump discharge? Yes No B. During variable speed performance testing, what was the flow rate through the main pressure relief valve at churn? No flow Weeping flow More than weeping flow Substantial flow N/A C. During variable speed performance testing, what was the flow rate through the main pressure relief valve at rated flow? No flow Weeping flow More than weeping flow Substantial flow N/A D. During constant speed performance testing, what was the flow rate through the main pressure relief valve at churn? No flow Weeping flow More than weeping flow Substantial flow N/A E. During constant speed performance testing, what was the flow rate through the main pressure relief valve at rated flow? No flow Weeping flow More than weeping flow Substantial flow N/A F. After resetting the pressure relief valve after performance testing, under variable speed operation, what was the flow rate through the main pressure relief valve at churn? No flow Weeping flow More than weeping flow Substantial flow N/A G. After resetting the pressure relief valve after performance testing, under constant speed operation, what was the flow rate through the main pressure relief valve at churn? No flow Weeping flow More than weeping flow Substantial flow N/A What was the fire pump discharge pressure? psi. H. After resetting the pressure relief valve after performance testing, under constant speed operation, at what flow rate did the pressure relief valve substantially close? gpm. What was the fire pump discharge pressure when the pressure relief valve was substantially closed? psi. I. Is the maximum discharge pressure adjusted for elevation, and with the pressure relief operatioinal, less than the pressure rating of the system components for elevation? Yes No N/A (NFPA 20, p. 3 of 4) H. For electric motors operating under varying voltage:1. Was the product of the actual voltage and current demand less than or equal to the product of the rated full load current times the rated voltage times the allowable service factor? ..................................................................................... Yes No N/A 2. Was the voltage always less than 5% above the rated voltage during the test? ................................................................... Yes No N/A 3. Was the voltage always less than 10% above the rated voltage during the test? .................................................................. Yes No N/A I. Did engine-driven units operate without any signs of overload or stress? ........................................................................................ Yes No N/A J. Was the engine overspeed emergency shutdown tested? .................................................................................................................. Yes No N/A K. Was the governor set to properly regulate the engine speed at rated pump speed? ......................................................................... Yes No N/A L. Did the gear drive assembly operate without excessive objectionable noise, vibration, or heating? ................................................ Yes No N/A M. Was the fire pump unit started and brought up to rated speed without interruption under the conditions of a discharge equal to peak load? ................................................................................................................................................................................ Yes No N/A N. Did the fire pump performance equal the manufacturer’s factory curve within the accuracy limits of the test equipment? ........ Yes No N/A O. Did the electric motor pumps pass phase reversal test on normal and alternate (if provided) power? ....................................... Yes No N/A TestSuction pressure (psi)Discharge pressure(psi)Pump speed (rpm)Pitot readings (psi) 21 3 4 5 6 7 8 9 10 11 12 Nozzle size (in.) Nozzle coef. 100% 100% 150% 150% 125% 75% 25% 0% 0% 50% Pump is Constant speed Variable speed Flow through thispump (gpm)RPM adjusted flow(psi)Rpm adjusted netpressure Suction velocitypressure (psi)Suction velocitypressure (psi)Velocity adjusted netpressure (psi)Net pressure (psi)Total flow (gpm)C. Did the fire pump performance equal the manufacturer’s factory curve within the accuracy limits of the test equipment during the multiple test? ...................................................................................................................................................................... Yes No N/A VIII. Controller Test A. Did the pump start at least 6 times from automatic sources? ........................................................................................................... Yes No N/A B. Was each automatic starting feature tested at least once? ................................................................................................................. Yes No N/A C. Did the pump start at least 6 times manually? ................................................................................................................................... Yes No N/A D. Was the pump run for at least 5 minutes during each of the operations in Parts A, B, and C above? ............................................. Yes No N/A (Note: An engine driver is not required to run for 5 minutes at full speed between successive starts until the cumulative cranking time of successive starts reaches 45 seconds.) E. Were the starting operations divided between both sets of batteries for engine-driven controllers? ............................................... Yes No N/A NFPA 20 Handbook (p. 3 of 4) © 2016 National Fire Protection Association. This form may be copied for individual use other than for resale. It may not be copied for commercial sale or distribution. No other reproduction or transmission in any form permitted without written permission of NFPA. For inquiries or to report unauthorized use, contact licensing@nfpa.org. 126 150 A. Tank capacity gallons, height ft, diameter ft B. Break tank Yes No N/A Required break tank fill rate gpm N/A C. Did refill rate maintain tank level when flowing 150% of rated capacity? Yes No N/A D. A water refill rate of gpm was: field verified by flowing gpm through the fire pump with a starting water level of ft in. and an ending water level of ft in. after flowing for minutes, field verified by raising the water level from ft in. to ft in. in minutes, field verified by other means (specify) E. Was the automatic refill assembly operated a minimum of 5 times? ................................................................................................. Yes No N/A (NFPA 20, p. 4 of 4) F. Were both ECMs tested if supported? .................................................................................................................................................. Yes No N/AG. Was the engine tested and rpm set on both ECMs at rated flow and full load? ............................................................................. Yes No N/AH. Were all alarm functions including ECM alarms for fuel injection failure, low fuel pressure, and any primary sensor failure tested at the engine? ................................................................................................................................................................. Yes No N/A I. Electric Driven Pump Controllers 1. Were all overcurrent protective devices (including the controller circuit breaker) selected, sized, and set in accordance with NFPA 20?................................................................................................................................................................................... Yes No N/A 2. Was the fire pump started at least once from each power service and run for at least 5 minutes? ............................................. Yes No N/A 3. Upon simulation of a power failure, while the pump is operating at peak load, did the transfer switch transfer from the normal to the emergency source without opening overcurrent protection devices on either line? ............................................. Yes No N/A 4. When normal power was restored, did retransfer from emergency to normal power occur without overcurrent protection devices opening on either line? ........................................................................................................................................................ Yes No N/A 5. Were at least half of the automatic and manual starts required by Parts A and C performed with the pump connected to the alternate source? ........................................................................................................................................................................ Yes No N/A J. Were all signal conditions simulated demonstrating satisfactory operation? ................................................................................... Yes No N/A K. Did the pump run for at least 1 hour during the tests? ...................................................................................................................... Yes No N/A NOTE: Run time includes all time the driver was turning the impellar — i.e., no-flow and flow conditions. IX. Water Storage Tank Yes No A. Did the pump performance equal that indicated on the manufacturer’s certified shop test under all load conditions? ................ Yes No B. Did the pump discharge equal or exceed the maximum fire protection system demand? ................................................................ Yes No C. Did the pump installation and performance meet the requirements of NFPA 20?............................................................................ Yes No X. Test Evaluation Tester: Company: Company address: I state that the information on this form is correct at the time and place of my test, and that all equipment tested was left in operational condition upon completion of this test except as noted in the comments section below. Signature of tester: Date: License or certification number if applicable: XI. Tester Information XII. Comments (Any “No” answers, test failures, or other problems must be explained — use additional sheets if necessary.) 200 180 160 140 120 100 80 60 40 20 0Pressure in psi0 300 100 200 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 Flow rate in gpm Factory curve RPM adjusted net Pump suction Pump discharge Net pump Fire Pump Acceptance Test NFPA Sample NFPA 20 Handbook (p. 4 of 4) © 2016 National Fire Protection Association. This form may be copied for individual use other than for resale. It may not be copied for commercial sale or distribution. No other reproduction or transmission in any form permitted without written permission of NFPA. For inquiries or to report unauthorized use, contact licensing@nfpa.org. PAUL IRONFIELD DAYBREAK TECHNOLOGIES, INC. 1006 BRIGHTON COURT, VACAVILLE, CA 95687 (707) 451-9335 06/26/24 Paul Ironfield PUMP: Test No.: CUSTOMER:STAGES: Shop Order: NO. 1 : Serial No.: NO. 2: Rated Flow:1000.00 GPM NO. 3: Rated Head:70.00 PSI BY:Tiruneh Haile DIA. 1 : Speed:1760 RPM REVIEWED:ASC DIA. 2: Spec. Gravity:1.000 DATE:7/6/2022 DIA. 3: Test Tolerance:1U I Thrust 300 #NUM!30 FT A LB PWR Speed HD. Loss HP RPM FT 0 300 600 900 1200 1500 1800 2100 2400 2700 3000 Each Head Increment Equals:4 PSI Capacity:GPM Each Capacity Increment Equals:50 GPM 0 0 20 10 20 Pump Performance Test 0 25 0 #NUM! 99271817600010A1P N / A N / A (1) @ 13.25x0 100 50 75 99384408 50015745 40 30 REMARKS: 120 80 Head 50 70 DAYBREAK TECHNOLOGIES, INC. 0 Eff. PSI % 100 0 20 10 60 0 1000 2000 3000 10 80 60 20 0 40 200 6AEF14A 30 1 N / A N / A West Test Stand #NUM! 99271817600010HYDRAULIC PERFORMANCE WARRANTYGUARANTEED PER HYDRAULIC INSTITUTE STANDARDS AT RATED POINT ONLY AND IS CONTINGENT ON:1. PROPER NPSH OR SUBMERGENCE AVAILABLE.2. PROPER AND ADEQUATE FLOW TO PUMP SUCTION.3. CLEAR WATER FREE OF GAS, AIR, AND ABRASIVE MATTER.4. IMPELLER WITH PROPER LATERAL ADJUSTMENT5. TDH INCLUDES VELOCITY HEAD AT DISCHARGE I M P E L L E R RUN TEST O.K. EFFICIENCY HEAD POWER PEPSI COLA JOHNSON CONTROLS PPF215681