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Home My WebLink AboutBUSINESS PLAN CITY OF BAKERSFIELD ( OFFICE OF ENVIRONMENTAL SERVICES 1715 Chester Ave., Bakersfield, CA (66i) 326-3979 APPLICATION TO INSTALL AND/OR REMOVE ABOVE GROUND STORAGE TANK(S) In conformity with provisions of pertinent ordinances, codes and/or regulations, permission is hereby granted to: ~.~. Nam~ of Company ~.pddress ; to display, store, install, use, operate, sell or han~t]~ materials or process involving or creating conditions deemed hazardous to life or property as follows: subject to the provisions and/or limitations as provided. Violation of pertinent ordinances, codes and/or regulations shall void this permit. Issued , Permit Denied 3 ' q-c> q ~*~~ -- Applic~t N~e ~dnt) Applic~; Si~at~e; THIS APPLICATION BECO~S A PE~T ~EN .APPRO~D CITY OF BAKERSFIELD ( OFFICE OF ENVIRONMENTAL SERVICES 1715 Chester Ave., Bakersfield, CA (661) 326-3979 APPLICATION TO INSTALL AND/OR REMOVE ABOVE GROUND STORAGE TANK(S) In conformity with provisions of pertinent ordinances, codes and/or regulations, permission is hereby granted to: . Name of Company t Address to display, store, install, use, operate, sell or handle materials or pr..ocess involving or creating conditions deemed hazardous to life or property as follows: subject to the provisions and/or limitations as provided. Violation of pertinent ordinances, codes and/or regulations shall void this permit. perm~'-q-O~ Date 'L/~~ _.--x Applicant N~e ~dnt) Applic~t Si~ THIS APPLICATION BECOMES A PE~T ~EN.APPRO~D CITY OF BAKERSFIELD (' OFFICE OF ENVIRONMENTAL SERVICES 1715 Chester Ave., Bakersfield, CA (661) 326-3979 "'APPLICATION TO INSTALL AND/OR REMOVE ' ABOVE GROUND STORAGE TANK(S) In cor~formity with provisions of pertinent ordinances, codes and/or regulations, permission is here~y granted to: __~( . ~Name of Company v g Address to display, store, install, use, operate, sell or handle materials or process involving or creating "conditions deemed hazardous to life or property as follows: subject to the provisions and/or limitations as provided. Violation of pertinent ordinances, codes and/or regulations shall void this permit. Permit Denied 3 -q- 0 ? Date :~P:r~ ~ed.~y: --' Applicant Name (print, ,~ppli~e THIS APPLICATION BECOMES A PERMIT WHEN.APPROVED CITY OF BAKERSFIELD ( OFFICE OF ENVIRONMENTAL SERVICES 1715 Chester Ave., Bakersfield, CA (661) 326-3979 APPLICATION TO INSTALL AND/OR REMOVE ABOVE GROUND STORAGE TANK(S) In conformity with provisions of pertinent ordinances, codes and/or regulations, permission is hereby granted to: Name of Company ~~ Address to display, store, install, use, operate, sell or handle materials or process invoq'ving or creating conditions deemed hazardous to life or property as follows:" ( subject to the provisions and/or limitations as provided. Violation of pertinent ordinances, codes and/or regulations shall void this permit. Permit Denied Date -- ed by: ~, Applicant Name (print) Applicant Signature_ · ""N THIS APPLICATION BECOMES A PERMIT WHEN ,APPROVED RRM DESIGN GROUP Letter of Transmittal To: Bakersfield Fire Department Date: December 19, 2003 1715 Chester Ave, Suite 300 Job: BFS15/WPS Bakersfield, CA 93301 Job # 1001006 From: David Main Attn: Inspector Steve Underwood Title: Architect We Transmit: · Herewith · Via: Golden State Overnight For Your: [] Approval [] Distribution to Parties · Information · Use [] Reviews & Comment [] Record The Following: [] Drawings [] Shop Drawing Prints [] Letter [] Specifications [] Shop Drawing Reproducible · Product Literature [] Change Order [] Reports [] No. oj~ Copies Date: Description: Action Code: 1 03/14/03 Fire Station 15 Generator and fuel tank E Literature 1 03/14/03 Westside Police Substation Generator and fuel E tank Literature Action Code: A. No Action Indicated on Item Transmitted C. For Signature and Return to Office E. See "Remarks" Below. B. No Action Required D. For Signature and Forwarding as Noted Below Under "Remarks". Remarks: Steve, Please review the Generator and fuel tank literature and give me a call when you have a moment. Thanks, David Main, AIA Copies To: With Enclosures With Enclosures San Luis Obispo · OakdaIe · Healdsburg · San Juan Capistrano 3765 South Higuera Street, Suite 102 · San Luis Obispo, CA 93401 · Phone: 805/543-1794 · FAX: 805/543-4609 www.rrmdesign.com ~ A Califor~lia Corporation · Victor Montgomery, Architect ~ Lic~Ise Number C011090 · ]er~ Michael, RCE #36895 - LS #6276 · [ef~ Ferber, LA #2844 ~ Cu~mmins West, Inc. ~- -4601 E. Brundage Lane //',~' Bakersfield, CA 93307-2311 J ~'. "~ (661) 325-9404 · Fax (661) 861-8719 Standby Power System PROJECT: City of Bakersfield West Side Police Station Cummins West Inc. 803-037 Submittal Emergency Generator Section 16612 Submitted to: Submitted by: Contra Costa Electric, Inc.. Cummins West Inc. :3208 Landco Drive . 4601 East Brundage Lane Bakersfield, Ca 9:3:308 Bakersfield, Ca 9:3:307 {661}:322-4084. {661}325-9404 March 14' 2003 Customer Assistance San Leandro, CA Arcata, CA Bakersfield, CA Redding, CA Fresno, CA W. Sacramento, CA ..--.-. (800) 595~5050 · (510) 351-6101 (800) 595-5050 (661) 325-9404 (800) 595-5050 (800) 595-5050 (916) 371-0630 ·, . www.west,cummins.com ..~.~ ~- JOB NAME: West Side Police Station · CUSTOMER · Contra Costa Electric, Inc. CWI REFERENCE: 603-037 INDEX FOR THE SUBMITTAL Warranty Bulletin AB2001/AB-2003 Prototype Test Certification PTS-105B SECTION I - ONAN Generator Set Bulletin S-1122g Generator Control S-1409a Housing Data Sheet S-1012a Dual Wall Sub-Base Tank S-1391b Sound Performance MSP-109e Alternator Data Sheet ADS-208D Automatic Voltage Regulator AC- 142a Battery Data Sheet AC-150A RacOr Crankcase Filter CCV4500 PCC Remote Annunciator Panel S-1343b PCC2100 Communication Module S-1432 ATS Communication Module S-1434 OTPC Automatic Transfer Switch S-1270b SECTION II Generator Housing Outline 500-3281 Generator Set Outline Drawings 500-3176 Subbase Fuel Tank 500-3172 Generator Set Options 500-3178 Outline Circuit Breaker 500-3278 WD - Genset Control 612-6764 WD - Genset Reconnect 630-2404 WD-Interconnection Drawings 630-1974 Automatic Switch Drawing 310-1307 WD-Transfer switch 626-2327 BILL OF MATERIAL Model/Order QtV. Description desi,qnation Supplier 1 100 DGDB Generator Set, Cummins/Onan Diesel fueled standby power rated at 100 kW, 120/208 volt, 4 wire, 60 HZ at 1800 RPM, with standard eqUipment per bulletin # S-1122g and the following accessories: · Jacket Water heater 120 volt, 1 0 · 12 V°lt starting system · PowerCommand 2100 Control · PMG alternator with regulator · 350 AmP, 3 pole, mainline circuit breaker · 12 lead / 105 deg rise alternator · Group 31 battery.& rack inside of housing · Weather protective housing and mounted muffler · Double Wall (12 hour) Fuel Tank UL listed · Cooling system 50 degree C. · Oil and coolant drains extensions · EPA certified engine · .:.., · Vibration isolators, Pad type Model/Order Qty. Description desiqnation Supplier 1. OTPC-400 Automatic Transfer Switch cummins/Onan 400 Amp, 208 volts, 3 o, 4 pole with standard equipment per bulletin# S-1270b plus the following optional equipment: · Nema 1 Enclosure · Level two control with meters. · Battery charger, 2 amp 12 volt · Exerciser clock 1 Factory 0.8 PF full load test with report 5 Year Comprehensive Warranty. 2 Copies operation, parts, and maintenance manuals START- UP AND TESTING On completion of installation by others, cummins West Inc. service personnel will perform a standard installation inspection to include the following: · Check all contractor termination's on generator set and transfer switch · Check all mounting hardware and anchors associated with the generator set and transfer switch · Check phaSe rotation (three phase motor loads) · Inspect soundness of all parts, proper installation,· correct settings, proper , alignments, make any necessary adjustment for proper operation · , Test safety devices Service personnel will then fill the engine generator with oil and antifreeze and install the batteries as recommended by the manufacturer. After initial start-up service personnel will perform the following connected Icad teSts. Cold start test · Operate for 2 hours @ 100% Icad conCurrently with inspection and training, resiStive Icad bank provided. · operate and test with connected Icad. All pertinent data will be recorded, i.e., voltage, frequency, kilowatts, power factor, Icad current, oil pressure, water temperature and ambient temperature. Recordings will be made every fifteen minutes the duration of the field tests. Service personnel Will demonstrate all alarms and safetY shutdowns. Battery charger and jacket water heaters wdl be demonstrated at th~s t~me. No fuell is provided for testing. Two copies of test reports will be forwarded within ten (10) days. Testing during normal hours of operation 8am ,4pm M-F. Other times available upon request as quoted by the service department. TRAINING Cummings WeSt Inc. certified technician will instruct the operating and maintenance personnel in procedures for starting, testing and operating of the standby diesel driven generator set, automatic transfer switch and accessories cOncurrently with Icad testing of system.i . Onan Worldwide Warranty and Extended Coverage Program .Options Base Warranty 1-Year Base Warranty L028 The complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of one year from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's standard published limited warranty. Standby ApPlications 2-Year Comprehensive Extended Coverage L029 For standby power applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of two years or 1500 hours, whichever occurs first from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's standard published limited warranty. There shall be no deductibles applied to said warranty. " 5-Year Basic Extended Coverage L030 For standby power applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 1500 hours, whichever occurs first from the date of system start-up. Said coverage shall include replacement parts for the entire coverage period as well as the labor to replace warrantable parts, through the second year of coverage, per the manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty period except as described above. There shall be no deductibles applied to said warranty. ~ 5-Year Comprehensive Extended Coverage L031 For standby power aPplications only, the complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the single-source manufacturer,' shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 1500 hours, whichever occurs first from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's standard published limited warranty. There shall be no deductibles applied to said warranty. 10-Year Major Components Extended Coverage L041' For standby power applications only, the comPlete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of ten years or 3000 hours, whichever occurs first from the date of system start-up. Said coverage shall include replacement parts, as specified, for the entire coverage period, as well as the labor to replace warrantable parts, through the second year of coverage, per the manufacturer's standard published limited warranty. The owner is.responsible for all expenses beyond the base warranty period, except as described above. .. There shall be no deductibles applied to said warranty. ©2000 Onan Corporation. 'Onan is a registered trademark of Onan Corporation. Cummins is a registered trademark of Cummins Engine Company. AB2003 2~2000 Utility Load Management Applications** 2-Year Utility Load Management Comprehensive Extended Coverage L053' For Utility Load Management ** applications only, the complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as PrOvided by the single-source Manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of two years or 1500 hours, whichever occurs first from the date of system stad-up. Said coverage will include pads, labor, travel expenses, and labor to remove/reinstall said equipment, per manufacturer's standard published limited warranty. There shall be no deductible applied to this warranty. 5-Year Utility Load Management Basic EXtended Coverage L054' For Utility Load Management ** applications only, the complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the single-source Manufacturer shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 4000 hours, whichever occurs first from the date of system stad-up. Said coverage will include replacement pads for the entire coverage period, as well as the labor to replace warrantable parts through the second year of coverage, per manufacturer's standard published limited warranty. The owner, is responsible for all expenses beyond the base warranty except as described above. There shall be no deductible applied tO this warranty. 5-Year Utility Load Management Comprehensive Extended Coverage L055' For Utility Load Management ** applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 4000 hours, whichever occurs first from the date of system stad-up. Said coverage shall include pads, labor, travel expenses, and labor to remove/reinstall said equipment, per manufacturer's standard published limited warranty. There shall be no deductible applied to this warranty. Prime Power Applications 2-Year Prime Power Extended Coverage L040* For prime power applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of two years or 6000 hours, whichever occurs first from the date of system stad-up. Said coverage shall include replacement parts and the labor to replace warrantable parts, per the manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty period, except as described above. There shall be no deductibles applied to said warranty. Rental Power Applications 3-Year Prime Power, Rental Application Coverage L093 For prime power rental applications only, the complete electrical system (generator set, controls, and associated switches, switchgear and aCcessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a' period of three years or 6,000 hours, whichever occurs first from the date of system stad-up. Said coverage shall include replacement pads and the labor to replace warrantable pads, per the manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty period except as described above. There shall be no deductibles applied to said warranty. *These programs are available only in the united States and Canada. **Utility Load Management extended coverage warranties are available only for equipment operating under a contract through an approved electrical utility load management program.· Prime power applications are not eligible for Utility Load Management extended coverage warranties. Product must be applied and operated in accordance with Power Ratings set out in the Commercial Worldwide Limited Warranty AB2001. ©2000 Onan Corporation. Onan is a registered trademark of Onan Corporation. Cummins is a registered trademark of Cummins Engine Company. AB2003 2~2000 Commercial Worldwide Warranty Commercial 'Generator set Transfer Switch Switchgear (~ Power .~. ,: Limited Warranty Copyright©2002. Cummins Power Generation is a rcgistered trademark of Cummins Inc. All Rights Reserved. AB200I-0I 12/2002 · 1 Base Coverage Coverage Period Commercial Generator Set and Transfer Switch This is a limited warranty which applies to all Cummins Power Generation® brand Commercial Generator Sets and assOciated Accessories (hereinafter referred to as "Product"). Product will be free from defects in material and workmanship for a period of one (1) year from the date of "in serVice'' Or 18 months from shipment (24 months for permanently installed equipment) to the first end user, whichever comes first. (Permanently installed is defined as Product installed and intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of construction. This does not include applications such as a generator set mounted on a concrete slab and hooked up to a building.) - 'Commercial Switchgear This is a limited warranty, which applies to all Cummins Power Generation® brands Switchgear and associated Accessories (hereinafter referred to as "Product"). Product will be free from defects in material and workmanship for a period of one year from the date of "in service" or 18 months from shipment to the first end user, whichever comes first. All Commercial Product Repair or replacement parts are warranted for ninety (90) days from the date of purchase, excluding labor and travel expenses except in those cases where the end user has paid these expenses for a previous repair. Non-Cummins Power Generation accessories are not covered under this warranty. In the case of Product used for rental or demonstration purposes, the base coverage period begins on the date the Product is first used for such rental or demonstration Purposes. This warranty is extended to all subsequent owners of the Product during the coverage period. Said coverage shall include parts., labor, travel expenses and labor to remove/reinstall said Product. See your Distributor for details. Cummins Power Generation Responsibilities Cummins Power Generation's liability and owner's .sole remedy are limited to the repair or replacement, at Cummins Power Generation's option, of the Product or parts that do not 'c°nform to this warranty. In accordance with Cummins Power Generation's Warranty Administration policies, Cummins Power Generation will pay for the parts and labor required to repair the Product and, when necessary, reasonable labor expenses associated with the removal and reinstallation of the Product if such work is done by .an authorized Cummins Power Generation/Onan Distributor or designated serVice representative. In accordance with Cummins Power Generation's Warranty Administration policies, Cummins Power Generation will paY limited travel expenses (excludes mobile applications) for generator sets 20 kW and above, transfer switches and switchgear total round trip is limited to 500 miles (800km) and 11 hours travel time and for generator sets below 20 kW total round trip is limited to'100 miles (160 km) and 2.5 hours travel time when necessary to make on-site repairs. The · . cost of maintenance items such as oil, filter elements, belts, hoses starting batteries and light bulbs will be paid for by Cummins Power Generation when such items are not reusable because of the' warrantable failure. Copyright©2002. Cummins Power Generation is a rcgistcrcd tradcmark of Cummins Inc. All Rights. Reserved. AB2001-01 12/2002 · 2 · Owner's Responsibilities · The owner is obligated to install, operate and maintain the Product in accordance with the recommendations published by Cummins Power Generation, including, without .limitation, operating within power rating designation set out in Power Rating section for generator sets, below.* The owner is responsible for the costs associated with such maintenance. The owner is responsible for any adjustments which may be required beyond 90 days from the in service date. Prior to expiration of the applicable warranty and within 30 days after discovery of the warrantable failure, the owner must notify an authorized Cummins Power Generation/Onan Distributor or designated repair facility of any warrantable failure and have the repair or replacement made by such facility. Installation inspection and initial start-up of Commercial Product must be conducted by an authorized Cummins Power Generation/Onan distributor or designated representative. The owner is responsible for payment of any of the following expenses that might be incurred as a result of a failure under the terms of this warranty: 1. Rental equipment used to replace the Product being repaired, other downtime expenses, and all business costs and losses. 2. Telephone, communication, living and travel expenses incurred by the owner. 3. The premium costs for overtime labor requested by the owner. 4. The coSt of airfreight or other extraordinary expenses for shipment of parts over and ?.;~-. '. above premium surface transportation. . 5. Any other consequential or incidental amounts. · Power Ratings Cummins Power Generation generator sets must be applied within the following rating designations: Standby Power Rating The standby power rating is applicable for supplying emergency power for the duration of normal power interruption. No sustained overload capability is available for this rating. This rating is applicable to installations served by a reliable normal· utility source. This rating is only applicable to variable loads with an average load factor of 80% of the standby rating for a maximum of 200 hours of operation per year. In installations served by unreliable utility sources (where outages last longer or occur more frequently), where operation is likely to exceed 200 hours per year, the prime power rating should be applied. The standby rating is only applicable for emergency and standby applications where the generator set serves as the back-up to the normal utility source. No sustained utility parallel operation is permitted with this rating. For applications requiring sustained utility parallel operation, the prime power or base load rating must be utilized. Prime Power Rating The prime power rating is applicable for supplying electric power in lieu of commercially purchased power as set out below. The number of allowable operating hours per year is unlimited for variable load applicatiOns but is limited for constant load applications as described below: Copyright©2002. Cummins Powgr Generation is a registered trademark of Cummins Inc. All Rights Reserved. AB200I-01 12/2002 3 Unlimited Running Time Power Prime power is available for an unlimited number of annual operating hours in variable load applications. ApplicatiOns requiring any utility parallel operation at constant load are subject to running time limitations. In variable load applications, the average load factor should not exceed 70% of the prime power rating. A 10% overload capability is available for a period of one hour within a twelve hour period of operation, but not to exceed 25 hours per year. The operating time at or above the Prime Power Rating must not exceed 500 hours per year. Limited Running Time Prime Power Prime power is available for a limited number of annual operating hours in constant load applications such as interruptible, load curtailment, peak shaving and other applications that normally involve utility parallel operation. Generator sets may operate in parallel with the utility source up to 750 hours per year at power levels not to exceed the Prime Power Rating. Any - application requiring more than 750 hours of operation per year at the Prime Power Rating should use the Base Load Power Rating. Base Load Power Rating The base load power rating is applicable for supplying power continuously t° a load up to 100% of the base rating for unlimited hOurs. No sustained overload capability is available at this rating. This rating is applicable for utility base load operation. In these applications, generator sets are operated in parallel with a utility source and run under constant loads for extended periods of time. Note: In determining average load factor, loads of less' than 30% are considered as 30% and time at standstill is not counted. Limitations ~?.;ii~' Cummins Power Generation is not responsible for the repair or replacement of Product required because of normal wear, accident, misuse, abuse, improper installation (such as installing a generator set designed for stationery use in a mobile application), lack of maintenance, unauthorized modifications, improper stoCage, negligence,' improper or contaminated fuel, or use of parts that do not meet Cummins Power Generation specifications. NORMAL WEAR: This warranty will not cover repair where normal use has exhausted the life of a part or Product. All mechanical devices need periodic parts replacement and service to perform well. it should be remembered that the service life of any product is dependent on the care it receives and the conditions under which it has to operate. Coolant heaters will be covered for a period of one year from date of start-up. This warranty shall not apply to starting batteries. THERE IS NO OTHER EXPRESS WARRANTY, AND NO PERSON IS AUTHORIZED TO GIVE ANY OTHER WARRANTIES OR TO ASSUME ANY OTHER LIABILITIES ON CUMMINS POWER GENERATION'S BEHALF UNLESS MADE OR ASSUMED IN WRITING BY'AN OFFICER OF CUMMINS POWER GENERATION. iMPLIED WARRANTIES INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR' PURPOSE ARE LIMITED TO THE PERIODS OF COVERAGE SET FORTH ABOVE. TO THE EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. IN NO EVENT IS · CUMMINS· POWER GENERATION LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.' · · Copyright©2002. Cummins Power Gencradon is a rc~istcrccI I:radcmark of Cummins Inc. Ail Rights R. cscrvcd. · AB2001-0! [2/2002 4 This warranty gives the owner speCific legal rights. The owner may~also have other rights which vary depending on local laws. In some areas, local laws do not allow limitations on how long an implied warranty lasts or do not allow the exclusion of incidental or consequential damages, so the above limitations may not appl~, to you. ' Extended Coverage** Features Several levels of Extended Coverage are available on COmmercial Products. Basic, Comprehensive, Major Components***, Prime Power and Utility Load 'Management. Extended Coverage programs are available only in the United States and Canada. Cummins Power Commercial and associated Accessories. Generation provides total system coverage for all PLoduct There are NO deductibles applied to these programs.~ **See ^B2003-01. CoVerage Period - Generator Set or Transfer Swit¢~i~ Switch,gear Cummins Power Generation Responsibilities Warranty Base Comprehensive Basic Comprehensive Prime Power Major Utility Load Program Warranty Extended Extended Extended Extended Component Management Coverage Coverage Coverage Coverage Extended Comprehensive Coverage** Extended Coverage Generator Set L028 L029 L030 L031 L040 L041 L053 Sales Feature Transfer G002-7 G006-7 G004-7 G007-7 N/A G008-7 N/A Switch Sales Feature Switch RFQ RFQ RFQ RFQ RFQ RFQ RFQ " Sales Feature Years From I 2 5 5 2 10 2 Date In ' Service Hours Unlimited 1500 1500 1500 6000 3000 1500 Cov6red Months From 18/24**** 30/36**** 60/66**** 60/66**** 30/36**** 120/126'*** 30/36**** Shipment to First End User Unit Remove/ Preapproved Preapproved Year 1 Only Preapproved Year I Only Year 1 Only Preapproved Reinstall Regions Worldwide U.S. and U.S~ and U.S. and . U.S. and U.S. and U.S. and Covered Canada Canada Canada Canada Canada Canada Only Only Only Only Only Only Product Generator Generator Generator Generator Generator Diesel 200+ KW Diesel Covered ' Set or Set or Set or Set or Set or Generator Set Generator Set or Transfer Transfer Switch Transfer Transfer Switch Transfer or Transfer Transfer Switch or Switch or or Switch or or Switch or Switch or Switchgear Switchgear Switchgear Switchgear Switchgear Switchgear Switchgear Labor Standard Standard Through Standard Standard Through Standard Year 2 Year 2 Only Only **Major Components Extended Coverage provides only replacement parts for the following major components: Engines - Cylinder block, camshaft, crankshaft, connecting rods and flywheel; Alternator- main rotor, main staler and drive disc; Transfer Switch - actuator motor and main contacts; Switchgear - buswork and main circuit breaker. ***See AB2003-01 for details regarding extended coverage options. ****Warranty coverage is extended an additional 6 months fei' all permanently installed generator set or transfer switch. Pen'nanently installed is defined as · Product installed and intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of. -':.i..:.,: construction. This does not include applications such as a generator set mounted on a concrete slab and hooked up to a building. This does not apply to ::'" . switchgear. Copyright©2002.. Cummins Power Generation is a registered trademark of Cummins Inc. All Rights Reserved. AB2001-01 12/2002 5 Coverage Period - Generator Set or Transfer Switch or Switchgear Cummins Power Generation Responsibilities (Continued) Warranty Utility Load Utility Load RS 12000 Intentionally Intentionally Intentionally Intentionally Program Management Management Residential Blank Blank Blank Blank Extended Comprehensive Standby Coverage Extended Coverage Generator Set L054 L055 Standard Sales Feature Transfer Not Available Not Available Standard Switch Sales Feature Switch RFQ RFQ Not Available Gear Sales Feature Years From 5 5 2 Date In Service Hours 4000 4000 Maximum 200 Covered Hours Per Year Months From 60/66**** 60/66**** 18/24'*** Shipment to First End User Unit Remove/ Year 1 Only Preapproved Year I Only Reinstall Regio.ns U.S. and U.S. and Worldwide Covered Canada Canada Only Only Product Generator Generator Generator Covered Set or Set or Set and Switchgear Switchgear Transfer Switch RST60/100/20 0 Labor Through Standard Through Year 2 Year 1 ****Warranty coverage is extended an additional 6 months for all permanently installed generator set or transfer switch. Permanently installed is defined as Product installed and intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of construction. This does not include applications such as a generator set mounted on a concrete slab and hooked up to a building *****Year 2 coverage is pans only. Owner's Responsibilities Under Comprehensive Extended Coverage, owner responsibilities are identical to those noted under the Base Warranty. Under Basic Extended Coverage, the owner is responsible for all expenses beyond the Base Warranty period except the cost of the failed warrantable part and the labor to remove/replace such failed part through the second year, as specified in the Base Warranty· Under Major Components Extended Coverage, the owner responsibilities are identical to those listed under BasiC Extended Coverage up to year 5 or 1500 hours, whichever occurs first. In years 6 through 10 or hours exceeding 1500, up to 3000, the owner is responsible for all expenses except the cost of the failed warrantable major component as specified under Cummins.Power Generation's ~tespons~Dmues, Copyright©2002. Cummins Power Generation is a registered trademark of Cummins Inc. All Rights Reserved. AB200I-01 12/2002 6' Under Prime Power Extended Coverage, the owner is responsible for all expenses beyond the Base Warranty period except the cost of the failed warrantable part and the labor to remove/replace such failed part as specified in the Base Warranty. For all Extended Coverage programs, the owner is resPonsible for providing written documentation showing that the product has been maintained in accordance with Cummins Power Generation's published recommendations. ~ Limitations Extended Coverage options for Standby Applications apply only to Cummins Power Generation brand Generator Sets, Transfer Switches, Switchgear and associated Accessories used exclusively in emergency standby power applications. 10 year Extended Coverage applies only to Cummins Power Generation brand diesel gensets rated 200 kW/60 Hz and above. Extended Coverage options for Utility Load Management Applications apply only to Cummins Power Generation brand diesel Generator Sets, Transfer Switches, Switchgear and associated Accessories rated at 200 kW/60 Hz and above used exclusively in Utility Load Management Applications. 2 year Prime Power Extended Coverage applies only to Cummins Power Generation brand diesel Generator Sets, Transfer Switches, Switchgear and associated Accessories, including set mounted controls. All Commercial Product must be registered within the Base Warranty period. If this requirement is not followed, a penalty charge will apply. See your Cummins pOwer Generation Distributor for details. If you have any questions regarding your warranty rights and responsibilities you should contact your Cummins · Power Generation/Onan distributor by calling 1-800-888-6626. Copyright©2002. Cummins Power Generation is a registered trademark of Cummins Inc. ,All Rights Reserved. AB200'I-01 12/2002 7 Prototype Test Supported Emergenc¥/Standb¥certificationGenerator Sets Onan Corporation certifies that industrial Cummins®/Onan® brand generator sets bearing the Prototype Test Supported (PTS) seal have been subjected to a design and development process that includes extensive prototype testing and evaluation. A PTS production model is engineered and manufactured according to documentation developed through comprehensive research, design and design verification. Design verification is based on tests of pre-prOduction prototype models manufactured .specifically for prototype test purposes and not sold as new equipment. To be certified as a PTS model, the generator set must satisfy these prerequisites: DESIGN: The PTS certified generator set must be designed specifically for emergency/standby applications that require high reliability and rapid response. PROTOTYPE TESTING: Design suitability of the PTS certified generator set must be proven by tests on pre-production prototype models. The prototype test prOgram is intended to: 1. Confirm the engine and generator have reserve capacity beyond rating to minimize the potential of damage or shutdown during steady state or transient loading conditions, including momentary overloads. 2. Demonstrate generator set, controls and accessories capability to perform reliably and compatibly in service during disturbances common in actual load circuits. ?~!!.?!:~?. 3. Verify the integrity of the generator and excitation system insulation systems and electrical .. components to withstand heating under rated load and transient overcurrent conditions. 4. Evaluate generator set mechanical and electrical strength to perform without damage during abnormal operating conditions, such as short circuits or out-of -phase paralleling. While operating at rated load, the generator set must be subjected to several 3-phase short circuits of 20 second duration. After the tests, the generator set is inspected to verify that no electrical or mechanical damage was incurred by any components. 5. Determine by endurance testing that no resonance conditions exist in the generator set or accessories that will cause premature failure of components on production units. 6.Investigate and identify failure modes to minimi~,e the risk of any single component failure or human error that could lead to lack of essential electrical supply. 7. Provide a margin of safety, by actual trials, between the generator set component design and protection systems so that the components are not damaged before the protective devices activate a shutdown. DOCUMENTATION AND SOFTWARE: The PTS certified generator set must be documented in a single drawing package with all components identified with Onan part numbers. A PTS test certificate must be crated for each PTS generator set certifying the PTS testing performed. QUALITY ASSURANCE: Engineering drawings, specifications and test requirements for a PTS certified generator set must be classified by components and assembly quality characteristics. A component and process inspection and test plan must be developed and maintained to measure product conformance to documentation requirements. PRODUCTION MODEL TESTING: PTS certified generator sets must be subjected to complete production tests that demonstrate conformance to specifications at all rated conditions, including start-up, full load pick-up and a performance run at full rated load and power factor. ·" ' ~:' · 1/96 Bulletin F-927 PROTOTYPE TEST SUPPORT (PTS) 60 HZ TEST SUMMARY GENERATOR SET MODELS REPRESENTATIVE PROTOTYPE 80DGDA Model: 100DGDB 100DGDB Engine: ' 6BTS.9-G6 Alternator: UC3D The following summarizes prototype testing conducted on the designaied representative prototype of the specified models. This testing is conducted to verify the complete generator set electrical and mechanical design integrity. Prototype testing is conducted only on generator sets not sold as new equipment. Maximum Surge Power: 106 kW Steady State Performance: The generator set was evaluated to determine the stated The generator set was tested to verify steady state operating maximum surge power, performance was within the specified maximum limits~ Voltage Regulation: + 1% Random Voltage Variation: + 1% Maximum Motor Starting: 360 kVA Frequency Regulation: 5 % The generator set was tested to simulate motor starting by Random Frequency Variation: -+ 0.50 % applying the specified kVA load at Iow lagging power factor Transient Performance: (0.4 or lower). With this load applied, the generator set recovered to a minimum of 90% rated voltage. The generator set was tested to verify single step loading capability as required by NFpA 110 and verify acceptable voltage and frequency response on load addition or Alternator Temperature Rise: rejection. The following results were recorded: The highest rated temperature rise ( 125 °C) test results are reported as follows to verify that worst case temperature rises Full Load Acceptance: do not exceed allowable NEMA MG1 limits for class H insulation. Tests were conducted per IEEE 115, rise by Voltage Dip: 22 % ...: resistance and embedded detector, with the rated voltages. Recovery Time: 2.5 Second :'~' .,'?:':: Only the highest temperatures are reported. Frequency Dip: 11.5 % Location Maximum Rise (°C) Recovery Time: 1.5 Second Full Load Rejection:. Alternator Starer 105 VOltage Rise: 30 % Alternator Rotor 105 Recovery Time: i.6 Second Exciter Stator 23 Frequency Rise: 3.5 % Exciter Rotor 30 Recovery Time: 1 Second Torsional Analysis and Testing: Harmonic Analysis: (per MIL-STD-705B, Method 601.4) The generator Set was tested to verify that the design is not subjected to harmful torsional stresses in excess of 5000 psi. Line to Line Line to Neutral Aspectrum analysis of the transducer output was conducted Harmonic No Load Full LOad No Load Full Load over the speed range of 1200 to 2000 RPM. 3 0.056 0.184 0 · 0.14 5 0.74 0.79 0.72 0.76 Cooling SYstem: 50 °C Ambient 7 0.72 2.05 0.72 2 0,5 in, H20 restriction 9 0 0.03 0 0 The cooling system was tested to determine ambient 11 0.375 0.64 0.37 0.62 temperature and static restriction capabilities. The test was 13 0.12 0.53 0,115 0.53 performed at full rated load in elevated ambient temperature 15 0 0 0 0 under static restriction conditions. Durability: Electrical and Mechanical Strength: The generator set was subjected to a minimum 500 hour. The generator set was tested to several single phase and endurance test operating at varialbe load up to the standby three phase faults to verify that the generator can safely rating based upon MIL-STD-705 to verify structural soundness withstand the forces associated with short circuit conditions. ":. and durability of the design. · The generator set was capable of producing full rated output '!'?: : at the conclusion of the testing. Cummins Power Generation Specifications May Chart, re Without Notice. PTS- 105B PoWer Generation Diesel Generator,Set ModeI,DGDB 60 Hz 100 kW, 125 kVA Standby 90 kW, 113 kVA Prime Descri pti on Featu res - The Cummins Power Generation DG-series commercial UL Listed Generator Set - The complete generator set generator set is a fully integrated power generation system assembly is available Listed to UL2200. providing optimum performance, reliability, and versatility for Low Exhaust Emissions - Optional engine complies with stationary standby or prime power applications. U.S. EPA Nonroad Source Emission Standards, CFR 40. A primary feature of the DG GenSet is strong motor-starting CUmmins Heavy-Duty Engine - Rugged 4-cycle industrial capability and fast recovery from transient load changes. The diesel engine delivers reliable power, Iow emissions, and torque-matched sys.tem includes a heavy-duty Cummins 4- fast response to load changes. cycle diesel engine, an AC alternator with high motor-starting · kVA Capacity, and an electronic voltage regulator with three Alternator - Several alternator sizes offer.selectable motor- phase sensing for precise regulation under steady-state or starting capability with Iow reactance 2/3 pitch windings, Iow transient loads. The DG GenSet accepts 100% of the waveform distortion with non-linear loads, fault-clearing nameplate standby rating in one step, in compliance with short-circuit capability, and class H insulation. The NFPA 110 requirements, alternator electrical insulation system is UL1446 Recognized. The standard PowerCommand® digital electronic control is an integrated system that combines engine and alternator Control Systems - The PowerCommand electronic control controls for high reliability and optimum GenSet performance, is standard equipment and provides total genset system integration, including automatic remote starting/stopping, Optional weather-protective housings and coolant heaters precise frequency and voltage regulation, alarm and status TM shield the generator set from extreme operating conditions, message display, AmpSentry protection, output metering, Environmental concerns are addressed by Iow exhaust auto-shutdown at fault detection, and NFPA 110. emission engines, sound-attenuated housings, exhaust compliance. PowerCommand control is Listed to UL508. silencers, and dual-wall fuel tanks. A wide range of options, accessories, and services are available, allowing configuration Cooling System - Standard cooling package provides reliable running at the rated power level,.at up to 50°C to your specific power generation needs. · ambient temperature. Every production unit is factory tested at rated load and power factor. This testing includes demonstration of rated power and Integral Vibration Isolation - Robust skid base supports single-step rated load pickup. Cummins Power Generation the engine, alternator, and radiator on isolators, minimizing manufacturing facilities are registered to ISO9001 quality transmitted vibration. standards, emphasizing our commitment to high quality in the E-Coat Finish - Dual electro-deposition paint system design, manufacture, and support of our products. The provides high resistance to scratching, corrosion, and generator set is CSA certified and is available as UL2200 ' fading. Listed. The PowerCommand control is UL508 Listed. Housings - Optional weather-protective housings are All Cummins Power Generation systems are backed by a available. comprehensive warranty program and supported by a Fuel Tanks - Dual wall sub-base fuel tanks and in-skid day worldwide network of 170 distributors and service branches to tanks are also offered. assist with warranty, service, parts, and planned maintenance support. Certifications - Generator sets are designed, manufactured, tested, and certified to relevant UL, NFPA, ISO, IEC, and CSA standards. 'Warranty and Service - Backed by a comprehensive warranty and worldwide distributor service network. © 2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02) Generator Set The general specifications provide representative configuration details. Consult the outline drawing for installation design. Specifications - General See outline drawing 500-3176 for installation design specifications. Unit Width, in (mm) 40.0 (1016) Unit Height, in (mm) 49.3 (1252) Unit Length,' in (mm) 104.8 (2662) Unit Dry Weight, lb (kg) 2565 (1163) Unit Wet Weight, lb (kg) 2650 (1202) Rated Speed, rpm 1800 Voltage Regulation, No Load to Full Load +1.0% Random Voltage Variation +1.0% Frequency Regulation 5% Random Frequency Variation _+0.5% (Isochronous optional +_0.25%) Radio Frequency Interference Optional PMG excitation operates in compliance with BS800 and VDE level G and N. Addition of RFI protection kit allows operation per MIL-STD-461 and VDE level K. Cooling Standby Prime Fan Load, HP (kW) 8.5 (6.3) 8.5 (6.3) Cootant Capacity with radiator, US Gal (L) 6.5 (24.6) 6.5 (24.6) Cooiant Flow Rate, Gal/min (L/min) 38.0 (143.8) 38.0 (143.8) Heat Rejection To Coolant, Btu/min (MJ/min) 4315.0 (4.6) 3900.0 (4.1) Heat Radiated To Room, Btu/min (MJ/min) 1646.0 (1.7) 1455.0 (1.5) Maximum Coolant Friction Head, psi (kPa) 5.0 (34.5) 5.0 (34.5) Maximum Coolant Static Head, fit tm) 46.0 (14.0) 46.0 (14.0) Air Combustion Air, scfm (m~/min) 270.0 (7.6) 260.0 (7.4) Alternator Cooling Air, scfm (m~/min) 1308.0 (37.0) 1308.0 (37.0) Radiator Cooling Air, scfm (m~/min) 5300.0 (150.0) 5300.0 (150.0) Max. Static Restriction, in H~O (Pa) 0.5 (124.5) 0.5 (124.5) Rating Definitions · Standby Rating based on: Applicable for supplying emergency power for the duration of normal power interruption. No sustained overload capability is available for this rating. (Equivalent to Fuel Stop Power in accordance with ISO3046, AS2789, DIN6271 and BS5514). Nominally rated. Prime (Unlimited Running Time) Rating based on: Applicable for supplying power in lieu of commemially purchased power. Prime power is the maximum power available at a variable toad for an unlimited number of hours. A 10% overload capability is available for limited time. (Equivalent to Prime Power in accordance with ISO8528 and Overload Power in accordance with ISO3046, AS2789, DIN6271, and BS5514). This rating is not applicable to all generator set models. Base Load (Continuous) Rating based on: Applicable for supplying power continuously to a constant load up to the full output rating for unlimited hours. No sustained overload capability is available for this rating. Consult authorized distributor for rating. (Equivalent to Continuous Power in accordance with ISO8528, ISO3046, AS2789, DIN6271, and BS5514). This rating is not applicable to all generator set models. Site Derating Factors Engine power available up to 8460 ft (2580 m) at ambient temperatures up to 104°F (40°C). Above 8460 ft (2580 m) derate at 4% per 1000 ft (305 m), and 1% per 10°F (2% per 11°C) above 104°F (40°C). © 2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02)' Engine Cummins heavy-duty diesel engines use advanced combustion technology for reliable and stable power, Iow emissions, and fast response to sudden load changes. Mechanical governing is standard. Electronic governing is available for applications requiring constant (isochronous) frequency regulation such as Uninterruptible Power Supply (UPS) systems, non-linear loads, or sensitive electronic loads. Optional coolant heaters are recommended for all emergency standby !nstallations or for any application requiring fast load acceptance after start-up. Specifications - Engine Base Engine Cummins Model 6BT5.9-G6, Turbocharged, diesel-fueled Displacement in3 (L) 359.0 (5.9) Overspeed Limit, rpm 2100 _+50 Regenerative Power, kW 16.40 _ Cylinder Block Configuration Cast Iron, In-line 6 cylinder Cranking Current 460 amps at ambient temperature of 32°F (0°C) Battery Charging Alternator 37 amps Starting Voltage 12-volt, negative ground Lube Oil Filter Types Single spin-on canister, full flow Standard Cooling System 104°F {40°C) ambient radiator Power Output Standby Prime Gross Engine Power Output, bhp (kWm) 170.0 (126.8) 155.0 (115.6) BMEP at Rated Load, psi (kPa) 191.0 (1316.9) 173.0 (1192.8) Bore, in. (mm) 4.02 (102.1) 4.02 (102.1) Stroke, in. (mm) 4.72 (119.9) 4.72 (119.9) Piston Speed, ft/mJn (m/s) 1416.0 (7.2) 1416.0 (7.2)' ~'~-.~. Compression Ratio 16.5:1 16.5:1 '?'?.':i.' Lube Oil Capacity, qt. (L) 17.3 (16.4) 17.3 (16.4) Fuel Flow Fuel Flow at Rated Load, US Gal/hr (L/hr) 15.9 (60.2) 15.9 (60.2) Maximum Inlet Restriction, in. Hg (mm Hg) 4.0 (101.6) 4.0 (101.6) Maximum Return Restriction, in. Hg (mm Hg) 20.0 (508.0) 20.0 (508.0) Air Cleaner Maximum Air Cleaner Restriction, in. H20 (kPa) 25.0 (6.2) 25.0 (6.2) Exhaust Exhaust Flow at Rated Load, cfm (m~/min) 800.0 (22.6) 745.0 (21.1) Exhaust Temperature,OF (°C) 1060.0 (571.1) 1010.0 (543.3) Max Back Pressure, in. H20 (kPa) 41.0 (10.2) 41.0 (10.2) Fuel System Direct injection, number 2 diesel fuel, fuel filter; water separator; automatic electric fuel shutoff Fuel Consumption Standby Prime 60 Hz Ratings, kW (kVA) '100 (125) 90 (113) Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full US 2.6 4.1 5.8 7.5 2.4 3.8 5.3 6.8 Gal/hr L/hr 10 16 22 28 9 14 20 26 '© 2002 Cummins pOwer Generation Specifications subject to change without notice . S-1122g (12/02) Alternator Several alternators are available for application flexibility based on the required motor-starting kVA and other requirements. Larger alternator sizes have lower temperature rise for longer life of the alternator insulation system. In addition, larger alternator sizes can provide a cost-effective use of engine power in across-the-line motor-starting applications and can be used to minimize voltage waveform distortion caused by non-linear loads. Single-bearing alternators couple directly to the engine flywheel with flexible discs for drivetrain reliability and durability. No gear reducers or speed changers are used. Two-thirds pitch windings eliminate third-order harmonic content of the AC voltage waveform and provide the standardization desired for paralleling of generator sets. The standard excitation system is a self (shunt) excited system with the voltage regulator powered directly from the generator set output. Alternator Application Notes Separately Excited Permanent Magnet Generator (PMG) System - This option uses an integral PMG to supply power to the voltage regUlator. A PMG system generally has better motor-starting performance, lower voltage dip upon load application, and better immunity from problems with harmonics in the main alternator output induced by non-linear loads. This option is recommended for use in applications that have large transient loads, sensitive electronic loads (especially UPS - applications), harmonic content, or that require sustained short-circuit current (sustained 3-phase short circuit current at approximately 3 times rated for 10 seconds). Alternator Sizes - On any given model, various alternator sizes are available to meet individual application needs. Alternator sizes are differentiated by maximum winding temperature rise, at the generator set standby or prime rating, when operated in a 40°C ambient environment. Available temperature rises range from 80°C to 150°C. Not all temperature rise selections are available on all models. Lower temperature rise is accomplished using larger alternators at lower current density. Lower temperature rise alternators have higher motor-starting kVA, lower voltage dip upon load application, and they are generally recommended to limit voltage distortion and heating due to harmonics induced by non-linear loads. Alternator Space Heater - is recommended to inhibit condensation. Available Output Voltages Three Phase Reconnectable Sinqle Phase Non-Reconnectable Three Phase Non-Reconnectable ~j' 120/208 [] 120/240 [] 220/380 [] 127/220 [] 347/600 [] 139/240 [] 120/240 [ ] 240/416 [ ] 254/440 [] 277/480 © 2002 Cummins Power Generation Specifications subject to change without notice S-1122g 12/02)' Specifications - Alternator Design Brushless, 4 pole, drip proof revolving field Stator 2/3 pitch Rotor Direct coupled by flexible disc Insulation System Class H per NEMA MGI-1.65 Standard Temperature Rise 150°C Standby Exciter Type I~ Shunt Phase Rotation~ .A (U), B (V), C (W) Alternator Cooling Direct drive centrifugal blower AC Waveform Total Harmonic Distortion <5% total no load to full linear load <3% for any single harmonic Telephone Influence Factor (TIF) <50 per NEMA MG1-22.43 Telephone Harmonic Factor (THF) <3 Three PhaseTable~ 105° C 105° C 105° C 105° C 125° C 125° C 125° C 125° C 150° C 150° C 150° C - Feature Code B418 B415 B268 B304 B417 B414 B267 B303 B416 B413 B419 ~,ltemator Data 208 208 210 207 207 207 209 207 206 207 206 Sheet Number ~'oltageRanges 110/190 120/208 120/208 347/600 110/190 120/208 120/208 347/600 110/190 120/208 347/600 Thru Thru Thru Thru Th~u Thru Thru Thru 120/208 139/240 139/240 !120/208 139/240 139/240 120/208 139/240 220/380 240/416 240/416 '220/380 240/416 240/416 220/380 240/416 Thru Thru Thru Thru Thru Thru Thru Thru 240/416 277/480 277/480 !240/416 277/480 277/480 240/416 277/480 .~urge kW 108 108 110 108 106 106 109 108 106 106 107 Vlotor Starting kVA Shunt 422 422 563 360 360 360 516 360 313 360 313 'at 90% sustained /olta~e) PMG 497 497 663 423 423 423 607 423 368 423 368 :u~l Load Current - 120/208 127/220 139/240 240/416 254/440 2771480 347/600 ~,mps at Standby 347 328 301 173 164 150 120 ~atin9 Notes: 1. Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor. Also see Note 2 below. Single Phase Table i105° C 105° C 105° C 105° C 125° C 125° C 125° C 125° C :eature Code B418 B415 B274 B268 B417 B414 B273 B267 ~,lternator Data 2O8 208 209 210 207 207 208 209 -3heet Number Voltage Ranges 120/240~ 120/240] 120/240z 120/240z 120/240~ 120/240~ 120/240z 120/240z ~urge kW 107 107 109 107 105 105 107 106 Vlotor Starting kVA Shunt 250 250 305 330 215 215 250 305 at 90% sustained voltage) PMG 290 290 360 385 250 250 290 360 Full Load Current - 120/240~ 12012402 Amps at Standby 278 417 Ratin~l Notes: 1. The broad range alternators can supply single phase output up to 2/3 set rated 3-phase kW at 1.0 power factor. 2. The extended stack (full single phase output) and 4 lead alternators can supply single phase output up to full set rated 3-phase kW at 1.0 power factor. © 2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02) Control System PowerCommand Control with AmpSentryTM Protection · The PowerCommand Control is an integrated generator set control system providing governing, voltage regulation, engine protection, and operator interrace functions. · PowerCommand Controls include integral AmpSentry protection. AmpSentry provides a full range of alternator protection functions that are matched to the alternator provided. ~ Controls provided include Battery monitoring and testing features, and Smart-Starting control system. · InPower PC-based service tool available for detailed diagnostics. · Available with Echelon LonWorksTM network interface. · NEMA 3R enclosure. · Suitable for operation in ambient temperatures from -40C to +70C, and altitudes to 13,000 feet (5000 meters). · Prototype tested; UL, CSA, and CE corn ~liant. AmpSentry AC Protection Engine Protection Operator Interface · Overcurrent and short circuit shutdown · Overspeed shutdown · OFF/MANUAL/AUTO mode switch · Overcurrent warning · Low oil pressure waming and shutdown · MANUAL RUN/STOP switch · Single & 3-phase fault regulation · High coolant temperature warning and · Panel lamp test switch · Over and under voltage shutdown shutdown · Emergency Stop switch · ' Over and under frequency shutdown · High oil temperature warning (optional) · Alpha-numeric display with pushbutton · Overload warning with alarm contact · Low coolant level warning or shutdown access, for viewing engine and alternator · Reverse power and reverse Var · Low coolant temperature warning data and providing setup, controls, and shutdown · High and Iow battery voltage warning adjustments · Excitation fault · Weak battery warning · LED lamps indicating censer running, not in · Dead battery shutdown auto, common warning, common shutdown · Fail to start (overcrank) shutdown · · (5) configurable LED lamps · Fail to crank shutdown · LED Bargraph AC data display (optional) · Redundant start disconnect · Cranking lockout · Sensor failure indication Alternator Data Engine Data Other Data · Line-to-line and line-to-neutral AC volts · DC voltage · Censer model data · 3-phase AC currant · Lube oil pressure · Start attempts, starts, running hours · Frequency · Coolant temperature · KW hours (total and since reset) · Total and individual phase kW and kVA · Lube oil temperature (optional) · Fault history · Load profile (hours less than 30% and hours more than 90% load) · System data display (optional with network and other PowerCommand censers or transfer switches Governing Voltage Regulation Control Functions · Integrated digital electronic isochronous · Integrated digital electronic voltage · Data logging on faults governor regulator · Fault simulation (requires InPower) · Temperature dynamic governing · 3-phase line to neutral sensing · Time delay start and cooldown · Smart idle speed mode · PMG (Optional) · Cycle cranking · Glow plug control (some models) · Single and three phase fault regulation · (4) Configurable customer inputs · Configurable torque matching · (4) Configurable customer outputs · (8) Configurable network inputs and (16) outputs (with optional network) Options ~)~ Power Transfer Control [ ] Key~type mode switch [~] Echelon LonWorks interface Analog AC Meter Display [ ] Ground fault module Digital input and output module(s) (loose) [ ] Thermostatically Controlled Space [ ] Engine oiltemperature '[~ Remote annunciator (loose) Heater [ ] Auxiliary Relays (3) © 2002 Cummins Power Generation Specifications subject'to change without notice S-1122g ('12/02) Generator Set Options Engine Exhaust System Generator Set [~] 120/240 V, 1000 W coolant heaters [~] GenSet mounted muffler [[~ AC entrance box 120/240 V, 150 W lube oil heater Heavy duty exhaust elbow Batteries ~ Electronic governor [ ] Slip on exhaust connection Battery charger [ ] Export box packaging Cooling System [4. UL2200 Listed '[[~] 125°F (50°C) ambient cooling Main line circuit breaker Remote radiator cooling PowerCommand Network Communication Module (NCM) Fuel System [ ] QuietSite Stage 1 housing w/silencer [[~,] 12 hour dual wall sub-base tank [ ] QuietSite Stage II housing w/silencer 24 hour dual wall sub-base tank [~ Remote annunciator panel [ ] Single wall sub-base fuel tank, 125[~ Spring isolators gal . Weather protective enctosure with _ silencer Alternator [ ] 2 year prime power warranty 105°C rise alternator H 2 year standby warranty [~] 125°C rise alternator 5 year ic power warranty [ ] 120/240 V, 100 W anti-condensation ' heater ~j, PMG excitation [ ] Single phase Available Products and Services A wide range of products and services is available to match your power generation system requirements. Cummins Power Generation products and services include: · Diesel and Spark-ignited Generator Sets · Transfer Switches · Bypass Switches · Parallel Load Transfer Equipment · Digital Paralleling Switchgear · PowerCommand Network and Software · Distributor Application Support · Planned Maintenance Agreements © 2002 Cummins poWer Generation Specifications subject to change without notice S~1122g (12/02~ Warranty All components and subsystems are covered by an express limited one-year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available. Contact your distributor/dealer for more information. Certifications ~ ISO9001 - This generator set was designed and manufactured in facilities certified to ISO9001. ~® CSA - This generator set is CSA certified to product class 4215-01. : PTS - The Prototype Test Support (PTS) program verifies the performance integrity of the generator set ' design. Products bearing the PTS symbol have been subjected to demanding tests in accordance to NFPA 110 to verify the design integrity and performance under both normal and abnormal operating - conditions inCluding short circuit, endurance, temperature rise, torsional vibration, and transient response, including full load pickup. The is available Listed to Generator Assemblies. The UL generator set UL2200, Stationary Engine PowerCommand control is Listed to UL508 - Category NITW7 for U.S. and Canadian usage. See your distributor for more information Power Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 ~763.574.5000 Fax: 763.574.5298 www.cumminspower.com Cummins and PowerCommand are registered trademarks of Cummins Inc. AmpSentry is a trademark of Cummins Inc. LonWorks is a registered trademark of Echelon Important: Backfeed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any building electrical system except through an approved device or after building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02). Power PowerCommand Digital Generator Set Control Descri pti on Featu res The PowerCommandTM Control (2100) is a Major Control Features InclUde: microprocessor-based generator set monitoring, metering, and control system. The control provides an · Digital Engine Speed Governing Controls to operator interface to the genset, digital voltage provide isochronous frequency regulation. regulation, digital governing, and generator set · Digital Voltage Regulation, 3-phase sensing protective functions. The integration of all the functions into a single control system provides enhanced · AmpSentryTM Protection for trUe alternator reliability and performance compared to conventional overcurrent protection. control systems. · Analog and Digital AC Output Metering. PowerCommand generator set controls are suitable for · Battery Monitoring System to sense and warn use on a wide range of generator sets in non-paralleling against a weak battery condition. applications. The PowerCommand Control will directly ."~.:ii, read AC voltages up to 600VAC, and can be configured · Digital Alarm and Status Message Display .:..-- for any frequency, voltage, and power connection · Generator set Monitoring: Displays status of all configuration from 120-600VAC. critical engine and alternator generator set The PowerCommand control is designed for mounting functions. on the generator set. · smart Starting Control System: Integrated fuel Control power for PowerCommand is usually derived ramping to limit black smoke and frequency from the generator set starting batteries. The control overshoot, in addition to optimized cold weather functions over a voltage range from 8VDC to 35VDC. starting. The control offers a wide range of standard control and · Advanced Serviceability using InPowerTM, a PC- digital display features so custom control configurations based software service tool. are not needed to meet application specifications. · PowerCommand Network (optional) Provides System reliability is not compromised by use of LonMark interface to external devices through a untested special components, twisted pair wire. · Integrated Power Transfer Control (optional) Provides automatic power transfer control functions : integrated into genset control · Certifications - Suitable for use on generator sets that are designed, manufactured, tested, and certified.to relevant UL, NFPA; ISO, IEC, and CSA standards. · Warranty and Service- Backed by a comprehensive warranty and worldwide distributor service netwOrk. © 2002 Cummins poWer Generation Specifications subject to change without notice S-1409a (10/02 · (5) Lamps that are configurable for color and , Operator Panel function. These lamps are configured with InP0wer for any condition monitored by the control. Default The operator panel provides the user with a complete configuration for these lamps include the following package of easy to view and use information, functions: Connections to the operator panel are locking plug interfaces, for reliable, vibration-resistant Low Oil Pressure Warning interconnection to the generator set wiring harness. High Engine Temperature Warning Low Oil Pressure Shutdown Control Switches and Functions ~ Overspeed Shutdown · OFF/MANUAL/AUTO Mode Control Switch - Fail To Start The NOT IN AUTO lamp will flash when the · control is in the MANUAL or OFF mode. In the Analog AC Metering Panel (optional) AUTO mode, the generator set can be started with a start signal from a remote device, such as an. automatic transfer switch. · MANUAL RUN/STOP Control Switch - When the mode control switch is in the MANUAL position and the MANUAL RUN/STOP switch is pressed, the Generator set will start, bypassing time delay start. The control is configurable to include an idle period on manual start. If the generator set is running in the MANUAL mode, pressing the RUN/STOP switch will cause the generator set to shut down after a cooldown at idle period. · PANEL LAMP/LAMP TEST Control Switch - The PowerCommand control can be equipped with an Depressing the panel lamp switch will cause the analog AC metering panel that simultaneously displays panel illumination to operate for approximately 10 3-phase line to line AC volts and current, kW, power minutes. Pressing and holding the switch will factor, and frequency. sequentially illuminate all LED lamps on the panel to confirm proper operation of these components. The meter panel is composed of a series of LED's configured in bar graphs for each function. The LED's · EMERGENCY STOP Control Switch - Pressing are color coded, with green indicating normal range the emergency stop switch will cause the values, amber for warning levels, and red for shutdown generator set to immediately shut down. The conditions. Scales for each function are in % of generator set is prevented from running or nominal rated values. Resolution is 1% for values cranking with the switch pressed in. close to nominal, and increases at values far from · Operator Adjustments. The control includes nominal. provisions for many set up and adjustment functions via raise/lower switches on the operator panel. Functions that can be adjusted by the operator include: Time delay start (0-300 seconds) Time delay stop (0-600 seconds) Alternator voltage (plus or minus 5%) AlternatOr frequency (plus or minus 5%) Indicating Lamps The operator panel includes a series of LED indicating lamps to allow the operator to view the general status of the generator set. Functions displayed include: · Green lamps to indicate generator set running (operating at rated voltage and frequency); remote start signal received. · Red (flashing) lamp to indicate Not-in-Auto mode; and a red lamp to indicate common shutdown. · Amber lamp for common warning. © 2002 Cummins Power Generat on Specifications subject to change without notice S~1409a (10/02 Alphanumeric Display Panel increments. The data is presented' on the operator panel based on total operating hours on the generator set, based on number of hours under 30% load, and number of hours at more than 90% of rated. InPower can be used to read data in detail (10% increments). Generator Set Output Voltage - all phases, line to line and line to neutral, accuracy 1%. Data for all phases is displayed simultaneously to allow viewing of voltage balance: Generator Set Output Current - all phases, accuracy 1%. Data for all phases is displayed simultaneously to allow viewing of load balance. Generator Set Output Frequency The PowerCommand control is provided with an alphanumeric display capable of displaying 2 lines of Generator Set Power Output - PowerCommand data with. approximately 20 characters per line. The displays generator set kW and kVA output (average display is accompanied by a set of six tactile feel and individual phase, and direction of flow), and power membrane switches that are used by the operator to factor with ·leading/lagging indication. Accuracy 5%. navigate through control menus, and to make control Generator Set kWh Power Output - Displays total adjustments. (There are no rotary potentiometers in kilowatt-hours produced by the generator set, and total the control. All adjustments are made via the display produced since last reset, with time stamp of timeof panel or InPower.) Display is configurable for multiple last reset. languages. It is configurable for units of measurement. Engine Starting Battery Voltage All data On the control can be viewed by scrolling through screens with the navigation keys. Engine Lube Oil PressUre The control displays all active fault conditions with the Engine Coolant Temperature latest displayed first. Active and inactive faults are Engine Lube Oil Temperature (option) displayed. ' System Data Display- The generator set will . .~.~:., The display panel includes a screen-saver timer that exchange data with Cummins transfer switChes utilizing ~. wil~ turn off the display after 30 minutes of inactivity. PowerCommand transfer controls and other generator Touching any key will turn the screen back on. sets using the PowerCommand 2100 control that are Generator Set Hardware Data - Generator set rating located on the same site and interconnected using a in k~/A, complete generator set model number and PowerCommand network, lnformation displayed from provisions for generator set serial number, engine each transfer switch in the system includes: transfer model and serial number, and alternator model and switch name (assigned by customer at site), kW load serial number. 'The control stores the part number of (when fitted with load monitoring equipment), sources the control and the software version present in the available, source connected, and if any alarm control. This information is read using InPower. conditions are present on the switch. Genset data includes genset name, kW load, ·status, and name of Data Logs -Number of start attempts and number of any alarm conditions that are present. start attempts since reset. Number of times generator set has run, and duration of generator set running time. Service Adjustments - The operator panel includes Generator set kWh produced: The control also stores provisions for adjustment and set up of all control number of start attempts, operating hours, and kW functions in the generator set. The operator panel hours since each has been reset. This data is read includes an access code that is used to protect the control from unauthorized service level adjustments. with InPower. · Adjustment History - Provides a record of adjustment and setting changes made on the control, and identifies whether adjustment was made via the operator panel or with a service tool. If a service tool is used, the control provides a record of the serial number of the tool used. This information is read with InPower. · Fault History - Provides a record of the most recent . fault conditions with time stamp, along with the number of times each fault has occurred. Up to20 events are storedin the control non-volatile memory. · Load Profile Data - Control logs data indicating the operating hours at percent of rated kW load, in 10% © 2002 Cummins Power Generation Specifications subject to Change Without notice ' S-1409a (10/02 Internal COntrol Functions Engine Control Engine Governing Remote Start Mode - PowerCommand accepts a The PowerCommand control includes integrated digital · . ground signal from remote devices or a network signal governing capability, to directly drive an engine fuel to automatically start the generator set and immediately control valve. Features of the governing system (when accelerate to rated speed and voltage, enabled) include: PowerCommand includes a Smart StartingTM system, ' Isochronous Governing - Controls engine speed that is designed to quickly start the engine, minimize within plus or minus 0.25% for any steady state Icad black smoke, and minimize voltage and frequency from no Icad to full Icad. Frequency drift will not overshoot and oscillations on starting. The control system does this by careful control of the engine fuel exceed plus or minus 0.5% for a 60F (33C) change in system and alternator excitation system, ambient temperature over an 8 hour period. TemPerature Dynamics - Modifies the engine fuel The control can incorporate a time delay start and a warm-up period at idle speed. See Engine Governing system (governing) control parameters as a function of engine temperature. Allows engine to be more for details, responsive when warm, and more stable when Sleep Mode - PowerCOmmand can be configured to operating at lower temperature levels. include a sleep mode. When enabled,.and when the mode select switch is in the OFF position, the control Smart Idle Mode - Engine governing can be regulated at an idlespeed for a programmed period on automatic will revert to a Iow power consumption mode until a stop of the engine or in manual mode. In an automatic control switch on the operator panel is operated mode, the control will bypass the idle period if the (RESET, PANEL LAMP, MANUAL RUN, or engine at a Iow Icad level for sufficient duration for EMERGENCY STOP). cooldown. During idle mode engine protective functions Data Logging - The control maintains a record of are adjusted for the lower engine speed, and alternator manual control operations, warning and shutdown function and protections are disabled. conditions, and other events. The control also stores critical engine and alternator data before and after a Idle speed can be initiated by the operator when the fault occurs, for use by InPower and the technician in generator set is running in the manual mode. ,..'~: :~,:: evaluating the root causes for the fault condition. Glow Plug Control (optional) - Modifies the engine '"' Fault Simulation Mode - PowerCommand, in start cycle to include a programmed time period for conjunction with InPower software, will accept operation of glow plugs, This feature is available on commands to allow a technician to verify the proper generator sets that require glow plug control only. operation of all protective functions of the control, by simulating failure modes or by forcing the control to operate outside of its normal operating ranges. Engine Starting - The control system automatically controls the engine starter, and provides.proper engine fueling and alternator control to provide fast and efficient starting. Cycle Cranking - C0nfigurable for number of starting cycles (! to 7) and duration of crank and rest periods.. Control includes starter protection algorithms to prevent · · the operator from specifying a starting sequence that might be damaging. Time Delay start and Stop (CooldoWn) - . ' . Configurable for time delay of 0-300 seconds prior to starting after receiving a remote start signal, and for time.'delay of 0-600 seconds prior to ramp to idle or shut down after signal to stop in normal operation modes. Default for both time delay periods is 0 seconds. © 2002 Cummins poWer Generation . SpecificatiOns subject to change withoUt notice S-1409a (10/02 data. Adjustments to most set points are made using the InPowerTM service tool. Alternator Control The control system includes a "fault bypass" mode that PowerCommand includes an integrated 3-phase line- may be enabled by a service technician. The fault to-neutral sensing voltage regulation system that is bypass mode forces the system to function regardless compatible with either shunt or PMG type excitation of the status of protective functions. (Each function systems. The voltage regulation system is full wave must be individually bypassed.) In this mode the only rectified and has a PWM output for good motor starting protective functions that are operational are overspeed, capability and stability when powering nomlinear loads, loss of speed sensor, or moving the control switch to Major system features include: the off position, or pressing the EMERGENCY STOP Digital Output Voltage Regulation - PowerCommand switch. The control maintains a record of the time that will regulate output voltage to within 0.5% for any loads the mode is enabled, 'and all Warning or shutdown between no Icad and full Icad. Voltage drift will not conditions that have occurred while in the "fault bypass" exceed plus or minus 0.5% for a 60F (33C) change in mode. temperature in an 8 hour period. On engine starting, or The control system automatically logs the condition of sudden Icad acceptance, voltage is controlled to a the generator set logged parameters on a fault maximum of 5% overshoot over nominal level, condition. Torque-Matched Volts/Hz Overload Control - The Many protective functions within the control system are vOltage roll-off set point and rate of decay (i.e., the configurable for warning, shutdown, or both.(2 levels). slope of the volts/hertz curve) is adjustable in the Exceptions to this include functions such as overspeed control, conditions, and loss of speed sensing. In addition, Fault Current Regulation - PowerCommand will some warning functions can incorporate control regulate the output current on any phase to a maximum functions as a consequence of a fault. of 3 times rated current under fault conditions for both PowerCommand provides the following system single phase and three phase faults. The regulation protective functions: system will drive a permanent magnet generator (PMG) · Ground Fault Warning (option- 600VAC class to provide 3 times rated current on all phases for motor starting and short circuit coordination purposes, generator sets with solid ground) - Ground'fault sensing is adjustable over a range of 100-1200 Protective Functions amps, with time delays of 0-1 second. May be On a warning conditiOn the control will indicate a fault configured for shutdown rather than alarm. by lighting the warning LED on the control panel, and · Configurable Alarm and Status Inputs - displaying the fault name and code on the operator. PowerCommand will accept up to four alarm or display panel. The. nature of the fault and time of status inputs (configurable contact closed to occurrence are logged in the control. The service ground or open) to indicate customer-specified manual and InPower service tool provide service keys conditions. The control is programmable for and procedures based on the service codes provided, warning, shutdown or status indication, and for labeling the input. Eight additional faults can be On a shutdown condition, the control will light the input to the control via the network. shutdown LED on the control panel, display the fault name and code, and initiate shut down and lock out the · Emergency Stop - Annunciated whenever the generator set. The control maintains a data Icg of all local or remote emergency stop signal is received. fault conditions as they occur, and time stamps them Alarm panel distinguishes between local or remote with the controller run time and engine operating hours operation. © 2002 Cummins Power Generation Specifications subject to change without notice .S-1409a (10/02 Engine Protection AmpSentryTM · Overspeed Shutdown - Default setting is 115% AmpSentry is a comprehensive mOnitoring and control of nominal, system integral to the PowerCommand control that · Low Lube Oil Pressure Shutdown ~ Level is guards the electrical integrity of the alternator and power system by providing protection against a wide preset to match the capabilities of each engine. Control includes time delays to prevent nuisance, array of fault Conditions in the generator set or in the load. It also provides single and 3-phase fault current shutdown signals, regulation, so that downstream protective devices have ' Low Lube Oil Pressure Warning - Level is preset the maximum current available to quickly clear fault to match the capabilities of each engine. Control conditions, without subjecting the alternator to includes time delays to prevent nuisance potentially catastrophic failure conditions. See shutdown signals.' document R1053 for a full size time overcurrent curve. · High Coolant Temperature Shutdown- Level is preset to match the capabilities of each engine. Control includes time delays to prevent nuisance shutdown signals. · High Coolant Temperature Warning - Level is ~ ALTERNATOR preset to match the capabilities of each engine. THE. RMAL Control includes time delays to prevent nuisance DAMAGE shutdown signals. CURVE · High Oil Temperature Warning (option)- Level is preset to match the capabilities of each engine. Control includes time delays to prevent nuisance AMPSENTRY. shutdown signals. 10 · Low Coolant Level Warning/Shutdown PROTECTION Seconds CURVE · Low Coolant Temperature Warning - Indicates that engine temperature may not be high enough 1 .... for a 10-second start or proper load pickuP. 'i · :".~'..:, Low and High Battery Voltage Warning - Indicates battery charging system failure by continuously monitoring battery voltage. · Weak Battery Warning. The control system will i , test the battery bank each time the generator set ' is signaled to start, and indicate a warning if the 0;03 ............ ~ ......................................... [ ......................... generator set battery indicates impending failure. ..- · Dead Battery Shutdown - IndiCates that generator set failed to start due to failed starting I 10 Amps ( x rated) battery. · Fail to Start (Overcrank) Shutdown Functions included: · Fail to Crank Shutdown - Control has signaled · Over Current Warning - Output current on any starter to crank engine but engine does not rotate. PhaSe at more than 110% of rating for more than · Redundant Starter Disconnect 60 seconds, or more that 400% for more than 1 second. · Cranking Lockout - The control Will not allow the starter to attempt to engage or to crank the engine · Over Current Shutdown (51) - Output current on when the engine is rotating, any phase is more than 110%, less than 175% of rating, and approaching thermal damage point of · Sensor Failure Indication - All analog sensors alternator. Control includes algorithms to protect are provided with sensor failure logic to indicate if alternator from repeated over current conditions the sensor or interconnecting wiring has failed. over a short period of time. Separate indication is provided for fail high or Iow. · Short Circuit Shutdown - Output current on any phase is more than 110%, more than 175% of rating, 'and approaching thermal damage point Of. alternator. Control includes algorithms to protect ~.i?'.~,. alternator from repeated over current conditions · over a short period of time. © 2002 Cummins Power Generation 'Specifications. subject to change without notice S-1409a (10/02 · High AC Voltage Shutdown (59) - Output voltage ·Power Transfer COntrol(optional) on any phase exceeds preset values. Time to trip is inversely proportional to amount above The Power Transfer Control feature allows · threshold. Values adjustable from 105-125% of PowerCommand to provide integrated automatic power nominal voltage, with time delay adjustable from transfer functions include source availability sensing 0.25-10 seconds. Default value is 110% for 10 and transfer device monitoring and control. Standard seconds, functions include: · Low AC Voltage Shutdown (27) - Voltage on any · Single or 3-phase (line to line or line to neutral) phase has dropped below a preset value, close differential under voltage sensing for utility Adjustable over a range of 50-95% of reference (mains) service. Sensing for pickup in an .voltage, time delay 2-10 seconds. Default value is 'adjustable range from 85-100% of nominal, with '85% for 10 seconds. Function tracks reference default at 95% of dropout setting. Dropout is voltage, configurable 75-98% of pickup, with default at 85%. · Under Frequency Shutdown (81u) - Generator · 3-phase over voltage sensing for normal utility set output frequency cannot be maintained, service adjustable for pickup at 95-105% of' Settings are adjustable from 0-10 hertz below dropout, and dropout configurable for 105-135% of nominal governor set point, for a 0-20 second time nominal. Time delay is adjustable in a range of delay. Default: 6Hz, 10 seconds. 0.5-120 seconds. Default is disabled and is enabled using InPower. · Over Frequency Shutdown/Warning (81o) - · Adjustable for operation in a range of 0-10 hertz · Under frequency sensing for normal utility service. above nominal frequency, with a time delay of 0- Adjustment range is 80-95% of nominal. Default is 20 seconds. Defaults: Disabled. disabled, and is enabled using InPower. · Over Load (kW) Warning - Provides a warning '· Configurable sequence of operation with or without indication when engine is operating at a load level adjustable program-transition capability. over a set point, or due to underfrequency. Adjustment range is 0-60 seconds. Adjustment range: 50-140% of rated kW, 0-120 second delay. Defaults: 105%, 60 seconds. · Remote Exercise feature. Accepts a remote signal to initiate with or without load testing; or testing can · Reverse Power Shutdown (32) - Adjustment be initiated by the operator. Test sequence may range: 5-20% of standby kW rating, delay 1-15 include a programmed idle period prior to .~-::ii '~-., seconds. Defaults: 10%, 3 seconds, acceleration to rated voltage and frequency and · Reverse Var Shutdown - ShUtdown level is after cooldown. Test may be configured to with adjustable: threshold 0.15-0.50 per unit, delay 10- load or without load. 60 seconds. Defaults: 0.20, 10 seconds. · Time delays: time delay start and stop as described · ExCitation Fault.- Shutdown of generator set will in this document; time delay transfer adjustable in a occur on loss of voltage sensing inputs to control, range of 0-120 seconds, and retransfer in a range of 0-1800 seconds; all in l-second increments. Environment · Fail to open and fail to close protection. Control · The control is designed for proper operation without system monitors condition of switching devices on recalibration in ambient temperatures from --40C to command to operate and will initiate alarm on +70C, and for storage from -55C to +80C. Control will improper operation. Control system logically operate with humidity up to 95%, non-condensing, and controls the generator set on this condition. at altitudes up to 13,000 feet (5000 meters). · ' The control system is housed in a NEMA 3R/IP53 . enclosure. The operator control panel has a single membrane surface, which is impervious to the effects of dust, moisture, oil, and exhaust fumes. The panel uses sealed membrane or oil-tight switches to provide long reliable service life in harsh environments. The control system is specifically designed and tested for resistance to RFI/EMI, and to resist the effects of vibration to provide a long reliable life when mounted on a generator set. The control includes transient voltage surge suppression to provide compliance to referenced standards.' · ' © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Certifications configured to operate on any condition monitored by the control. Default conditions for these relays include · PowerCommand meets or exceeds the requirements'of · Generator Set Common Warning signal. the following codes and standards: Operates to indicate generator set is running · NFPA110 for level 1 systems, under alarm conditions. · UL508 Listed, Category NIWT7 for US and · Generator Set Common Shutdown signal. Canada. · Load Shed signal. Operation is configurable for · CSA C282-M1999 Compliance under frequency or over kW load, or both. Default · CSA 22.2 No. 14 M91 Industrial Controls. settings are: overload: 105%, 60 sec; under frequency: 3 Hz below governor reference for 3 · ISO 8528-4:1993 Compliance, Controls and seconds. Switchgear · Ready t° Load (generator set running) signal. · NFPA99:. Standard for Health Care Facilities Operates when the generators set has reached · EC Marking 90% of rated speed and voltage and latches until · EN 50081-2 IndUstrial emissions generator set is switched to off or idle mode. Control power for auxiliary devices is available from the · EN 50082-2 Industrial susceptibility controller. · ISO 7637, pulses #2b, 4; DC supply surge Network connections include: voltage test. · Serial Interface. This communication port is to · Mil Std 202C, Method 101 Salt Fog test allow the control to communicate with a personal · ANSI C62.41 Surge Withstand computer running InPower software. · IEC 801.2,· 3, 4, 5 · Echelon LonWorks Interface (optional) PowerCommand generator sets incorporating this PowerCommand control systems and generator sets option are LonMarkTM compliant. · are designed and manufactured in ISO9001 certified facilities. The control is suitable for use on generator · Customer Fault Inputs. Allows input of 8 sets that are UL2200 listed, additional customer-selected fault conditions into the control, with customized displays and .~...~...~..Software indications on the generator set control. Inpower · Customer Fault Outputs.. The control to issue up InPower is a PC-based software service tool that is to 16 customizable fault conditions Out of the designed to directly communicate to PowerCommand · generator set control. generator sets and transfer switches, to facilitate service and monitoring of these products. PowerCommand for Windows Options and Accessories PowerCommand for Windows is a software tool that is '~ Analog AC Metering Display - Provides a used to remotely monitor and control generator sets, bargraph display of 3-phase AC volts and Amps, transfer switches, and other on-site power system kW, power factor, and frequency. devices, i--I Key-type Mode Select Switch Control Interface. r-] Ground Fault Alarm Module Input signals to the PowerCommand control include: F'I Exhaust Temperature Monitoring · Remote Start signal. May be connected via ~k Digital Remote AnnUnciator either discrete signal or Lon network, or both for premium reliability. [] Digital'Output Relay Module · Remote EmergenCy StOp. I~ Power Transfer Control Configurable Customer Inputs. ·Control includes LON Interface (4) input signals from customer discrete devices [] Engine Oil Temperature Indication - Some that are configurable for warning, shutdown, or genset models incorporate this feature as standard. status indication, as well as message displayed. On all models, the control may be configured to · Remote Alarm Reset include an oil temperature Warning or shutdown Output signals from .the control include four when oil temperature sensing is provided. · .~ .:. configurable output relay drivers. These relays can be . · © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Warranty All components and subsystems are covered by an express limited one-year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available. Contact your distributor/dealer for more information. Certifications. ~ ISO9001 - This product set was designed and manufactured in facilities certified to 1809001. ' ~e CSA ~ This product is CSA certified. ,~ PTS - The Prototype Test Support (pTS) program verifies the performance integrity of a generator set design. Products bearing the PTS symbol have been subjected to demanding tests in accordance to NFPA 110 to verify the design integrity and performance under both normal and abnormal operating conditions. ( UL o The generator set is UL508 listed and suitable for use on generator sets that are listed to UL2200, Stationary Engine Generator Assemblies. The PowerCommand control is Listed to UL508 - Category NITW7 for U.S. and Canadian usage. CE - This product is suitable for use on generator sets that are CE marked. See your distributor for more information Power Cummins Power Generation 1400 ?3rd Avenue N.E. MinneaPolis, MN 55432 763.574.5000 Fax: 763.574.5298 www.cumminspower§eneration.com Cummins and PowerCommand are registered trademarks of Cummins Inc. InPower and AmpSentry ~re trademarks of Cummins Inc. , i...i.,-:,~ ':, Important: Backfeed to a utility System can cause electrocution and/or property damage. Do not connect generatOr sets to any ..?..:: building electrical system except through an approved device or after building main switch is open. © 2002 Cummins Power Generation ·Specifications subject to change without notice . S-1409a (10/02 Power, Generation Dual Wall Sub-Base Tanks Description Features Cummins Power Generation dual wall diesel fuel tanks are · UL142 Listed - Secondary Containment generator sub rectangular steel tanks with a sealed, separately vented, base tank meets UL requirements integral fuel containment basin. · Designed to meet requirements of NFPA - NFPA 30, They are uL Listed as Secondary Containment Generator NFPA 37 and NFPA 110 Base Tanks and meet the requirements of UL142. Inner and outer tanks are pressurized at 3 psi and leak checked ' Emergency pressure relief vent cap - Meets or to ensure integrity of weld seams per UL142 standards exceeds UL requirements -- insures adequate venting prior to shipment, and pressure relief for inner and outer tank under extreme temperature and emergency conditions Tanks are constructed of heavy gauge steel and include a reinforced steel box channel for generator support. Full · Atmospheric vent cap - Accommodates normal height gussets are provided at generator set mounting venting (oversized 2" vent is raised above the fuel fill) - holes. Tanks are Icad rated at 5,000 pounds per generator ·Raised fuel fill - Includes Iockable flip top to prevent set mounting point. The design has been tested extensively under conditions far in excess of normal use to tampering and/or fuel contamination ensure that it can safely support the full weight of the · Fuel level gauge - Provides direct reading, top · ' generator set, mounted All tanks are pressure washed with an iron phosphate ~ · Low Fuel level switch - Annunciates a 50% Iow fuel solution and then finished with an acrylic primer and level condition at generator set control panel enamel paint. The interior is coated with a solvent-based rust preventative. · Leak detection switch - Side mounted, annunciates a contained primary tank fuel leak at generator set Tanks with local code approvals share the same control construction features of standard sub-base tanks and are configured with additional options necessary to' meet · Modular tank design - Censer support and mounting requirements of the City of Chicago Department of design accepts multiple Cummins Power Generation Inspectional Services, the Florida Department of generator sets within designated genset groupings Environmental Protection (FDEP) and Department of · Environmental ReSource Management (DERM), or the City ' Enclosure Compatible - Accepts drop-over weather of.Los Angeles Bureau of Fire Prevei~tion. protective and Sound attenuated enclosures · Pre-drilled mounting pads - Accepts Cummins Power Generation Accessories (402-xxxx series) ' spring vibration isolators between tank and genset · Tank to foundation ground clearance - Allows for visual secondary containment leak detection. · Tank top mounting bracket - Provides mounting for (optional) pump and control for day tank operation · Removable panel/channel - Provides access to a full widthl electrical stub-up area © 2002 Cummins Power Generation Specifications subject to change without notice S-1391b (9/02) Power Sound Data 100DGDB 60 Hz' Sound Pressure Levels @ 7 meters dB(A) Position (Note 1) 8 Position Configuration Average · 1 2 3 4 5 6 7 8 Standard - Unhoused Infinite (Note 3) Exhaust 82,1 86.4 85.5 85.4 82.0 85.3 84.'/ 85.1 84.6 F182 - Weather infinite (Note 3) Exhaust 84.1 86.8 85.2 85.3 79,5 83.8 84.8 85.8 84.4 F182 - Weather Mounted 85.3 87.9 .85.9 85.6 80.8 85.3 86.1 87:5 85.6 Muffler F172 - Quiet Site II Mounted 85.2 83.1 74.6 72.8 68.8 70.7 73.5 83.9' 76.6 First Stage Muffler F173 - Quiet Site.II Mounted 67.8 71.1 71.9 71.6 67.3 68.8 ~ 68.2 70.9 69.6 Second Stage Muffler Note: 1. Position I faces the engine front at 23 feet (7 m) from the center of the generator set. The positions proceed around the generator set in a counter-clockwise direction in 45° increments. 2. Data based on full rated load with standard radiator-fan package. 3. Sound data for generator set with infinite exhaust do not include exhaust noise. ~, .: _., 4. Sound pressure levels per ANSI S 1.13-1971 as applicable. ':~?:?!Li'" 5. Reference sound pressure is 20 pPa. 6. Sound pressure levels are subject to instrumentation, measurement, installation and generator set Variability. Sound Power Levels dB(A) Sound Octave Band Center Frequency (Hz) Power Configuration. Level 63 125 250 500 1000 2000 4000 8000 Standard - Unhoused Infinite 71.2 85.3 96.4 99.9 105.1 105.0 101.5 · 96.5 109.9 (Note 3) Exhaust F182 - Weather Mounted Muffler 87.7 99.5 99.7 103.9 106.9 106.7 102.3 97.9 112,1 F172 - Quiet Site II Mounted First Stage Muffler 76.5 90.7 93.5' 99.8 102.6 102.8 99.0 91,5 107.8 F173 - Quiet Site II Mounted Second Stage Muffler 75.1 90.4 .89,8 90.2 92.0 90.3 87.3 87.3 98.2 Note: 1. Data based on full rated load with standard radiator-fan package. 2. Sound power per ANSI S12.34-1988 and ISO 3744 as applicable. 3. Sound data fOr generator set with infinite exhaust do not include exhaust noise. '" '' .' 4. Reference sound power is lpW=l x lu W, :. ~. 5. Sound power levels are subject to inStrumentation,, measurement, installation and generator set variability. Cummins Power Generation Data and specifications subject to change without notice. Bulletin MSp -'109e ALTERNATOR DATA SHEET Frame Size: UC3E CHARACTERISTICS WEIGHTS: Wound Stator Assembly 320 lb 145 kg Rotor Assembly 373 lb 169 kg Complete Alternator 1041 lb 472 kg · EXCITATION CURRENT: Full Load 2 Amps No Load 0.5 Amps INSULATION SYSTEM: Class H Throughout MAXIMUM SPEEDi 2250 rpm. I O RATINGS (1.o power factor) 60 Hz 50 Hz (Based on specified temperature rise Double Delta 4 Lead Double Delta at 40°C ambient temperature) 110-120 120/240 120/240 220-240 125°C RiSe Ratings kW/kVA 96 / 96 105 / 105 85/85 105°C Rise Ratings kW/kVA 84/84 95/95 75/75 3 O RATINGS (0.8 power factor) Upper Broad Range LBR* 347/600 Broad Range (Based on specified temperature rise 120/208 139/240 190-208 110/190 120/208 127/220 at 40°C ambient temperature) 240/416 277/480 380-416 347/600 220/380 240/415 254/440 150°C Rise Ratings kW 136 150 136 150 116 116 108 kVA 170 188 170 188 145 145 13'5 125°C Rise Ratings kW 128 143 128 143 112 112 104 · . kVA 160 179 '160 179 140 140 130 105°C Rise Ratings kW 112 128 112 128 100 100 94 kVA~ 140 160 140 160 125 125 118 -¥?.;ii' 80°C Rise. Ratings kW 96 110 96 110 90 90 84 kVA 120 138 120 138 113 113 105 3 O REACTANCES (per.nit, (Based on full load at 105°C Rise'Rating) Synchronous 2.34 2.01 1.77 1.85 2.08 1.74 1.46 Transient 0.21 0.18 0.16 0.16 0.19 0.16 0.14 Subtransient 0.14 0.12 · 0.11 0.11 0.14 0.12 0.10 Negative Sequence 0.16 0.14 0.12 0.12 0.~4 0.12 0.10 Zero Sequence 0.10 0.08 0.07 0.08 0.09 0.07 0.06 3 O MOTOR STARTING Maximum kVA (Shunt) 422 422 422 311 (90% Sustained Voltage) (PMG) 497 497 497 389' TIME CONSTANTS (Sec) Transient 0.032 0.032 0.032 0.032 Subtransient 0.010 0.010 0.010 0.010 Open circuit 0.850 0.850 0.850 0.850 DC 0.007 0.007 0.007 0.007 WINDINGS (@ 2ooc ) Stator Resistance (Line to Line, Ohms) 0.0620 0.0460 0.0900 0.0620 Rotor Resistance ( Ohms) 1.3100 1.3100 1.3100 1.3100 I . Number of Leads 12 · 12 6 · 12 ' ~:i"i '!i~ * Lower broad range 110/190 thru 120/208,220/380 thru 240/416. ' Onan Corporation ' .. Specification May change Without Notice. ADS - 208D ; i i OPERATING CHARACTERISTICS I60 Hz I % Volta~ Dip vs Locked Rotor kVA % Efficien~ vs kVA · .............................. iili ............................ ,, ,-- ~ ~ ,,,,, ......... ,,,, 416V ................... ~ ~ ..... ', t t t 208V ............................. 240V THREE PHASE EFFICIENCY CUHVE 0 1~ 2~ 3~ ~ ~ 6~ O ~ 2~ 3~ a~ 5~ ~ 700 2 3 4 b 6 / 8 91~.3 EVA' LOCKED ROTOR KVA VOLTAGE DIP CURVES Mo~ St~ ~ .... 96 ~ ~ 95 1.0 ~ ~ " -~ 94 ~ ~ ~ ~ 93 0.8.~ - ~ 9~ 91 ~V ~ , 90 ~80V 240V 89 277~ THREE PHASE EFFICIENCY CURVE LOCKED RO~OR .~.z I ~ vo~ Dip ~ L~ Rotor kVA ~ Effi~en~ vs kVA .VOLTAGE ~:3~/1 ~V S~ {Ww); ~: 220v ~ · - 96 95 z ~ ~ ~ 91 : 90 ,380V 190V e9 220V , THREE pHASE EFFICIENCY ~URVE LOCKEO ROTOR KVA 95 415V- 9o 208V 240V THREE PHASE ~FFIClENCY CUHVE ~ LOCKED ROTOR KVA. Onan Co~oration · Specifications May change Without Notice. 4/93 . ADS- 208B Power Automatic Voltage RegUlator PMG Excitation ~ 12-Volt, Trickle, 2 AmP, 10 Amp 24-Volt, 6 Amp, 10-Amp·(pictured) Description Features The PMG (Permanent Magnet Generator) · Three phase full wave bridge design for operation provides more power for motor starting. It on permanent magnet generator sustains main field excitation for short circuit · Fully encapsulated fault discrimination and coordination, and · Precise regulation provides increased immunity from non-linear · Torque matching under-frequency compensation loads, o Over-voltage protection · Over-excitation protection · Three phase RMS sensing , 60 Hz or 50 Hz operation · Remote voltage adjustment · Standard on generator sets from 200 kW-1500 kW Optional on generator sets from 50kW-175kW .,~ · Specifications Sensing Input Under-Frequency Compensation Voltage: 170-250 VAC max. Set Point: 95% Hz Frequency: 50-60 Hznomina[ Slope: 100-300% down to 30 Hz Phase: 1 or 3 Unit Power Dissipation Wire: 2 or 3 18 watts maximum Power Input (PMG) Accessory Input Voltage: 140-220 VAC _+1 volt input = +5% change in output volts Current: 3 amps/phase · Quadrature Droop . Frequency: 100-120 Hz nominal Maximum sensitivity (274 Burden):· 0.08A for Phase: 3 5% droop @ 0 p.f. Wire: 3 Current Limit Output· Sensitivity range (27.Q Burden): 0.166A-0.370A Voltage: Max 120V dc Over-Voltage Protection Current: Continuous 2.7A Transient 6A for 10 sec Set point: 300V Field: Time Delay (fixed): 1 second Resistance: 150D minimum Circuit breaker: trip coil voltage 40-60V dc Regulation Circuit breaker: trip coil resistance 50-100 ohms With 4% engine governing: _+0.5% RMS Over-excitation Protection Thermal Drift (after 10 min Set point: 75V dC 0.5% to 40 C. Change in AVR ambient · Time Delay (fixed): 10 Seconds ' Soft Start Ramp Time Environmental 3 seconds Vibration: 20-100 Hz, 3.1 in/s, Typical System Response 80minis 100-2k Hz, 5g Field current to 90%: 80ms Relative Humidity: 32° to 140° F/0° to 60° C Machine volts to 97%: 300ms ·. Operating Temperature: -40° to 140° F/-40° to 60° C External VoLtage Adjustment · Storage Temperature: -130° to 175° F/-55° toS00 C · +6% with 4.7D trimmer: _+0.5% RMS © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (11/02) General Description Power Control DeVices: Solid state, three phase, Over-Excitation Protection full wave bridge designed for permanent magnet Excitation level is continuously monitored. If generator (PMG) excitation and application on excitation level exceeds preset level for 10 seconds, brushless generators, PMG excitation results in Iow the regular is shutdown. The generator must be radio frequency interference (RFI) and immunity to shutdown to reset. non-linear loads. Over-Voltage Protection ' Under-Frequency Compensation Continuously monitors generator output voltage and A frequency measuring circuit monitors generator shuts down the regulator for sustained over-voltages output and provides underspeed protection by caused by open circuited sensing or power control reducing the generator output voltage proportionally device failure. Breaker trip signal is provided if when generator set speed is below an adjustable circuit isolation is required. The generator must be frequency threshold, shutdown to reset. Soft Start Circuitry Current Limiting Included to provide a smooth, controlled generator When used with separate current transformers on the voltage buildup from IOw residual voltage, generator output, allows control over the level of three phase and single-phase fault current, Remote Voltage Adjust Provision for connection of a remote voltage trimmer allowing fine control of generator voltage. Paralleling Provisions Droop adjustment for generators equipped with Quadrature droop current transformers to allow up to 5% voltage droop at full load. Voltage Dip Adjustment Provides for an adjustment of the under frequency compensation volts/hertz characteristic to compensate for different engine block load capabilities (torque matching). AVR Control Functions Control Function VOLTS · To adjust generator output voltage Stability 1 To prevent voltage hunting Stability 2 To prevent voltage hunting UFRO To set under-frequency roll off knee point DROOP To set generator droop to 5% at full load 0 PF V/Trim To match AVR input to accessory output EXC . To set the over-excitation cut off level DiP To set the initial-frequency related vottage dip Over/V To set the over-voltage protection cut off level I/Limit. To set the maximum short circuit Current © 2002 Cummins Power Generation Specifications·subject to change without notice .AC-142a (11/02) Field Installation Kits Models Description Kit Number DG series (24V) 0300-3618 . DG series (12V) with Detector Control 0300-5182 DG series (12V) with Sentinel Control 0300-4908 MCG/MDG series 0300-4676 FITTING AND OPERATING RAMP VOLTS ..~ ...... FREQUENCY ~ p S~ECTION I ~ ~UFRO © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (11/02) - This product was designed and IS09001 manufactured in facilities certified to IS09001. See your distributor for more information Power ~ Cummins pOWer Generation t400 73rd Avenue N.E, I~kWARNINGJ [:or Professional Use Only. Uust be installed by a Minneapolis, MN 55432 quallfied service technician. Improper lnstallation presents hazards of 763.574.5000 electrical shock and improper operation, resulting in severe personal Fax: 763.574.5298 injury and/or property damage. www.cumminspower.com At~---WA~ Back feed to a utility system can cause electrocution . · · : and/or propertydamage. Do not connect generator sets to any ': .' ~ : . building electrical system except through an approved device or after :: ' I J :' Cummins Power Generation is a subSidiary of Cummins Inc. building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (11/02) Power Batteries Cold Ship Cranking Weight QTS. Part Number Battery Amps Voltage Amps Length Width Height SAE lbs. Electrolyte 0416-0439 Dry 1400 12 225 20.75 10.75 9.5 8D 110 16 0416-0457 Dry 300 6 105 8.875 6.875 ~.75 1H 24 4.7 0416-0579 Dry 420 12 74' 10;25 6.8 9 24 28 5.9 0416-0579-01 Wet 420 12 74 10.25 6.8 9 24 28 5.9 0416-0774 , Dry 325 12 90 13 5.56 9 29F 30 5.1 0416-0796 Wet 660 12 80 13 6.8 9.5 31 62 '4.2 0416-0823 Wet 620 12 160 13.45 6.78 9.16 30H 42 4.2 ~' 0416-0848 Dry 700 12 180 20.8 8,8 9.5 4D 85 13 '~ 0416-0965 Wet 800 12 55 10.26 6.83 8.9 N/A 39 N/A ,:.:,.;... 0416-0980 Wet 725 12 NA 13 7 " 9,625 30H/31 65 4.2 '~:,:. ':.;::,-0416-1038 Wet 525 12 NA · 10.25 6.8 9 24 28 5.9 '' 0416-1039-01 Wet 255 12 40 8.38 2.75 5.5 N/A 11 N/A 0416-1040 Dry 800 12 NA 13 6.8 9.44 31 65 4.2 0416-1051 Wet 530 12 80 8.2 6.8 8 26 31 3.69 Electrolyte: 6-quart (5.7 liter) single plastic container with a convenient filter tube. Part Number Description 416-0534 1.265 specific gravity Battery Racks: (not recommended for mounting On Skids) Part Number Description 416-0527 Holds one ff,-416-0439 (SD) Battery. (Includes hold down brackets) 416-0475 Holds two fl-416-0457 (1H) Batteries. (Loose rack, not intended for anchoring.) Battery Heater Part Number Description 333-0469 Increases battery starting capability in lower than optimum ambient temperatures. Heater ~s a 6" x 9" pad inStalled in the battery rack directly under the battery case. Comes complete with an 8' cord and standard duplex plug. 200 watts @ 120 VAC © 2002 Cummins Power Generation .. Specifications subject to change without notice · AC-150b 12/02) Application:Listed below, by set model,.is the specific battery designed to.fit the skid mounted battery rack. (Larger batteries, if required, may not fit the standard skid mounted rack.) Begin Current Be§in Current Model Spec Spec BatteryPIN Quantity Model Spec Spec Battery piN Quantity DFAA F H 0416-0439 2 DQAE A A&B 0416-0439 '2 DFAB G K&L 0416-0439 2 ~ DQAF A A&B 0416-0439 2 DFAC F K&L 0416-0439 2 DQBA B G 0416-0439 2 DFBF M' W 0416-0439 2 DQBB B G 0416-0439 2 DFCB M W 0416-0439 2 DQKB A C&D 0416-0439 4 DFCC M W 0416-0439 2 DQKC A · C&D 0416-0439. 4 DFCC M W 0416-0439 2 DQKC A C&D 0416-0439 4 DFCE B G 0416-0439 2 GGDB A C 0416~0774 1 DFEB M S 0416-0439 2 GGFB, A B 0416-0796 1 DFEC E K 0416-0439 2 GGFC A B 0416-0796 1 DFED B G 0416-0439 2 GGFD A B 0416-0796 1 DFEG A A&B 0416-0439 2 GGFE A B 0416-0796 1 DFEH A A&B 0416-0439 2 GGHB A B 0416-0796 1 DFEJ A A&B 0416-0439 2 GGHC A B 0416-0796 1 DFEK A A&B 0416-0439 2 GGHD A B 0416-0796 1 DFGA .F H 0416-0439 4 GGHE A B&C 0416-0796 1 DFGB F G&H 0416-0439 4 GGHF A B&C 0416-0796 1 DFGE A A 0416-0439 4 GGHG A B 0416-0796 1 DFHA A F 0416-0439 4 GGHH A B 0416-0796 1 DFHB A F 0416-0439 4 GGKB ' A A 0416-0848 1 DFHC A E 0416-0439 4 GGKC A A 0416-0848 . 1 DFHD A A&C i 0416-0439 4 GGKD A A 0416-0848 1 DFJC N R 0416-0439. 4 iGNAA A C 0416-1040 1 DFJD F" H. 0416-0439 4 !GNAB A C 0416-1040 1 DFLB M R 0416-0439 4 GNAC A C 0416-1040 1 DFLC N S&U 0416-0439 4 MCGBA A D 0416-0796 * DFLE A C 0416-0439 4 MCGCA A D 0416-0796 * DFMB N T 0416-0439 4 MCGDA A · D 0416-0796 * DGBB · E J 0416-0848 1 MCGDB A D 0416-0796 * DGBC D H 0416-0848 1 MCGGA A D 0416-0796 * DGCA M S 0416-0848 1 MDGDA A D 0416-0796 * DGCB M . S 0416-0848 I MDGDB A D 0416-0796 * DGCC A B 0416-0848 I MDGDC A A 0416-0796 * DGDA L P 0416-0848 I MDGDD A A 0416-0796 * DGDB L P 0416-0848 1 MDKAA A A 0416-0796 DGDK A A 0416-0848 1 MDKAB A A 0416-0796 * DGEA K N 0416-0848 1 MDKAD A C 0416-0796 * DGFA K N 0416-0848 1 MDKAE A C 0416-0796 * DGFB K N 0416-0848 ,. 1 MDKAF A B 0416-0796 * DGFC A E 0416-0848 1 MDKAL A B 0416-0796 * iDGGD A A 0416-0848 1 MDKAU A A. 0416-0796 1 "DGHD A A · 0416-0848 1 MDKAV A A 0416-0796 * DGHE A A 0416~0848 I MDKAW A A 0416-0796 * DNAA A B.. 0416-1040 1 MDKAZ A A 0416-0796 * DNAB A B 0416-1040 1 MDKBD A A 0416-0796 * DNAC A B 0416-1040 1 MDKBE A A 0416-0796 * DNAD A B 0416-1040 1 MDKBF A A 0416-0796 * DNAE A B 0416-1040 1 MDKBG A A 0416-0796 * DNAF A B 0416-1040 1 MDKUB A F 0416-0796 1 DQAA ' A A,E&F 0416-0439 2 MDKWB A F 0416-0796' 1 DQAB A E&F 0416-0439 2 DQAD · A A&B 0416-0439 2 * I for 12V systems or 2 for 24V Systems :©2002 Cummins Power Generation Specifications subject to change withoUt notice AC-i50b. (12/02) See your distributor for more information (~ Power Cummins Power Generation J~.WARNING~ For Professional Use Only. Must be installed by a 1400 7'3rd Avenue N.E. qualified service technician. Improper installation presents hazards of Minneapolis, MN 55432 electrical shock and improper operation, resulting in severe personal 763.574.5000 injury and/or property damage. · Fax: 763.574.5298 ' ~,i~.WAFINING! Back feed to a utility system can cause electrOcution · wWW.cumminspowergeneration:com and/or property damage. Do not connect generator sets to any building electrical system except through an approved device or after · building main switch is open. Cummins Power Generation is a subsidiary of Cummins Inc. © 2002 Cummins Power Generation . Specifications subject to change without notice AC-150b (12/02) i"~~~~,~ ~ Crankcase Ventilation ,~.~ Filter Systems Filtration · ?" equipment such as radiators and electronic control total panels can cause t~azardous conditions, down time ~t~'.:.. and expensive maintenance. ,feather ~ '" ':' ":'?' · .Oil mist will coat and contaminate the aftercooler and other engine Components. This coating reduces engine cooling capacity, causes a degradation of engine '.' performance and reliability over time, and shortens ..::. the useful service life of the engine components. .: :: · The engine, intake inhales contaminated gasses, clogging · .,'.:i 'Jh~ airfilter systems and damaging turbocharger components. }~)~:.~; !: ' It is imperative that o~l mist be removed fivm the · ."' ,. ':theh!ghest ~. em~ssw~ i~, . crankcase emissicns prior to introduction into the · , -' ' engine air intake in closed breather systems. '.~T;?:J':J()":'".'.':}..'~;':.'5"YJi~':Jc:.:.'.'. :."." ':'. '2.'" _,' j'.:' ."~:." .':':" :"> '. -~ z ~'_-2 ~ ~ter/ . ".:' :~:::'.' ':';'~.:'::~' '": "'~ ': ::. *. ;'?:':"'" ':, ': ": .' ;: :"':"~ ~:-" ;" ." :': ". '::':': ":':': :' :~ :":: '~ ' "..'" pressure ~ha~ can be generated ......' .:':,.':.'.'.::~::',4 :..' ','..' .'":', .::" '~ .' ~.':', .'v. ":, ~.: ;..~ ." -:' ..: '~: :'.~'-': :' ~ .,' .. cover of ~he assembly registers when ~he unit is operating in ':~l~,~en'argeP. f.'..'~ ...:,.."( ~; .' ". :. ~";. '..' ',:"~..::.'. :.:..' ', , :- .'": ::'::"~: ~ ';:~':'. )?:"..::~'; ~':"::':;'".?:..:'.;':":..'" '"': ~ ;':'::'' ": :.": :'}:://.'f.';'..} (~.:~ ,:";':'~ "::..:"' ;' ':"77 "~':..: by-pass mode and the filter element must be replaced. ~i:~::;:i'i:'~¢~i~', .. '~hdi'tid'h~i(~'~':~r~g~o[~e' .... ~i~' ? ".[ ' ' performance, microglass fiber, :i" depth-loading, coalescing ~:?~'C;~'~' ~?¢~}'Q~'a}[~)e'~ b~;~'~:pags~ 'Od~'t~.~' '..." media. Off mist is removed .~ :.".:¢'~; iff&e; ~fi'fi'g.:?~de.'.:m~l~igl~g.'.86fi~iaht'eP~ni~d~s~..p'p~.~,.'. ,:-. from the cra~case ~(}g~g~t~¢~:~h~[~:~;~:~h~.~}t~`~.~b~¢[~t~¢~.:i~:~ii~d~6?~.~:::~. ':':. the sump area of the filter :~:[~b~i;}~:B~"~:'~Vj:~fi~::d~ph}:kgi~aiv~'ih'.~hn.~d..d:6~,: ~?):;',[. ;:...,.::~' housing. A drain in the sump, ,:~':'~5~a~d:"~S~fi~:0f thc ~a'lv~"fih~eJ~' jfi~akb.';e~t~ib~iO:~?~(.".:' )...: :.j?; j allows the Collected oil to.be returned :';'~i~' [h'~l~ ~b:~i:~i~'''~he' h~U~"~b~fi~'"6~ Ca~fi'fi~':.~4 (::.;;;:' ':'?~".;' the engine crankcase. A check valve prodded at'the '~:" connection to the cra~ease prevenB gas flow or oil ~om ........ :""~';'(~;?/.?~.~?.;:':.~ ::' ~:' b~assing the filter ~hrough ~he dra~ line. Oil ~ain is .'.L~r~nkease pressure"' ..... ":'"': 5~b;:?,.:.:: .......... ;'?' ":"'~ ~ '?.::.':.:~?~.": accomplished when ~he column of oil in the drain line · ~:..:'~..--' overcomes ~he d~erential pressure be~een the fil~er :.}¢~:'~;~h~(:~:~g;::(~:";::';'~.~:::"l'i)::'['I housing and crankcase - or when the engine is shutdom. ........ ~;.th~,:~o:-.. . '.5,' ~: .:...:....... p~s~r~"~:.m~a~e ~p'a.::... ?. '::-~: .... ;.-,..' CCV' Systems - Specifications ') .alculating Flow Rates' .. ccv units are desiD~ed to handie'crankcase flow rates of up m 40 CPM, ~aditionally, the crankcase flow rate can be calculated ~ follow: ~ted horsepower + 40 = cubic feet per ~nute (CFM). Th~ formula can o~ybe used ~ a g~de sMce recent ~provements :' in piston design have produced engines ~th h~her horsepower and lower blow-by flow · r~tes. ~he blow-by flow r~e of a worn engine, ~t ~me of overh~, is generally double Lhe flow rate whe~ lhe eng~e ~ new. The flow ra~e of a worn engine should be considered whe~ speci~g ~e correct M~mum Opening Wi~ ¢ncl. clamps bracket) ADDIBONAL D~AILS ~E AVAI~B~ IN TECHNIOAL MANUAL ~55021. power PowerCommand® Alarm Remote Annunciator Panel (FT-IO) LON Input/Output Description Features The' PowerCommand Network Annunciator is a network component that provides remote · Visual Indication of 20 Network COnditions and system status indication for emergency and Network Status. ' other power systems in compliance to the · Audible Indication of Any Network Condition. requirements of NFPA 110. The Network Annunciator also includes pushbutton switch to Annunciator may also be used for remote silence the audible alarm. Alarm horn sound level indication of any condition that is monitored by is approximately 90dBA at 30 cm. a PowerCommand network. · Standard NFPA110 Label, field configurable for other alarm and status conditions. .~:.~ The Network Annunciator reduces installation · Sealed Membrane Panel Design provides ,,. costs and improves design flexibility by use of environmental protection for internal-components a PowerCommand Network to transmit all the and is easy to clean. genset and transfer switch system signals · Warranty. PowerC0mmand Controls are rather than using relay contacts for this supported by a worldwide network of independent ·, purpose, distributors who provide parts, service and warranty support. Control power for PowerCommand network · UL Listed and Labeled; CSA certified; CE Marked. products is usually derived from'the generator · Wall Mount NEMA 1 Enclosure or Flush Mount set starting batteries. The control functions configurations available over a voltage range from 8VDC to 35VDC. ~2002 Cummins Power Generation. Specifications May Change Without Notice S-1343b (11/02) Specifications Signal Requirements Alarm Horn Network Connections; Echelon® SoUnd Level: 90 dB @ 30cm. LONWORKS®, tWisted-pair 78 kbps, FT-10 Physical Control Power: 8-30VDC, 3.5W (maximum) Weight: 3.2 lbs. (1.45 kg) (board plus 0.8W typical. ~ enclosure) Wiring materials for network signals are UL- Power listed 4 twisted pair wiring. Terminations for · Maximum COnsumption: 5 watts control power accept wire up to 16ga. Standby Consumption: 0.4 Watt or less Environment Network Length: Maximum 4600 Feet (1400M) The annunciator is designed for proper Self-binding Configurations: operation in ambient temperatures from.-40C SupPorts use of up to four annunciators with· to +70C, and for storage from -40C to +80C. up to one generator set and one transfer Control will operate with humidity up to 95%, switch. · ~ non-condensing, and at altitudes up to 13,000 · feet (5000 meters). Maximum Wire Lengths Wire Size 12VDC 24VDC 22 ga 330ft. (100M) 1100 ft. (338M) 20 ga 520 ft. (158M) 1760 ft. (537M) 18 9a 820 ft. (250M) 2790 Ft. (852M) . 16 ga 1300 ft. (398M) 4430 Ft. (1352M) 14 9a 2070 ft. (631M) 4600 Ft. (1400M) Dimensions Cut-Out Detail (without enclosure) (108rnm) ~' 2.75';' I 5 "~ ' (133mrn) 350" _ 1' '.s0-1 6.25" (159turn) 4.95" 126mm) o o 4.50" (114mm) 0.219" (5.6mm) MOUNTING HOLES ~2002 Cummins Power Generation. Specifications May Change Without Notice S-1343b (11/02) Configurations & Standard Bindings [] NFPAl10 GenSet Alarm and Status Annunciator The following conditions are provided as standard on the annunciator: · High Battery Voltage (A) · Pre-High Coolant Temperature (A) · Battery Charger Malfunction (A) · Low Battery Voltage (A) · High Coolant Temperature (R) · Low Fuel (A) · Generator Running (G) · Low Engine Temperature (A) · Low Coolant Level (R) · Genset Supplying Load (G) · Overspeed (R) · Spare (4) (G) · Pre-Low Oil Pressure (A) · Fail to Start (overcrank) (R) · Common Alarm · Low Oil Pressure (R) · Not in Auto (R)~ · (A) = Amber; (R) = Red; (G) = Green [] Extended GenSet Alarm and Status Annunciator The following conditions are provided as standard on the annunciator: · Check Genset (R) · Over current (R) · Load Demand (G) · Ground Fault (A) · Short circuit (R) · Genset CB tripped (R) ~· High AC Voltage (R) · Reverse KW (R) · Utility CB tripped (R) · LoW AC Voltage (R) · Reverse kVAR (R) e Emergency Stop (R) · Under Frequency (R) · Fail to Sync (A) ~ Spare (4) (G) · Overload (R) · Fail to Close (R) (A) = Amber; (R) = Red; (G) = Green [] 8-Point The following Conditions are provided as standard on the annunciator: · Check Genset (A) , · Not in Auto (G) · Low Coolant Level (R) · Genset Supplying Load (A) ~ High/Low Engine Temp (G) · Low Fuel Level.(A) · Genset Running (G) · Low Oil.Pressure (A) · Spare (8) (G) · (A) = Amber; (R) = Red; (G) = Green [] 4-Point The following conditions are provided as standard on the annunciator: · Check Genset (A) · Not in Auto (G) . · .Genset Supplying Load (A) · Spare (16) (G) · Genset Running (G) ., ~:.?:!i.,~, A) = Amber; (R) = Red; (G) = Green [] ATS-Extended This annunciation set is often used with PLT-series equipment. The.following conditions are provided as standard on the annunciator: · Source 1 Available (G) · ATS Not in Auto · Fail to Close · Source 2 Available (G) · Test/Exercise · Fail to Disconnect · Source 1 Connected (G) · Transfer Pending · Fail to Synchronize · Source 2 Connected (G) · Load Shed · Low Battery-Controller . · ' Check ATS (R) · Transfer Inhibit · Low Battery-Network (A) = Amber; (R) = Red; (G) = Green [] ATs 8'Point The following conditions are provided as standard on the annunciator: · Check Genset (A) · Not in Auto (G) · Low Coolant Level (R) · Genset Supplying Load (A) · High/Low Engine Temp (G) · Low Fuel Level (A)' · Genset Running (G) · Low Oil Pressure (A) · Spare (8) (G) (A) =Amber; (R) = Red; (G) = Green []ATS 4-Point . The following conditions are provided as standard on the annunciator: · Check Genset (A) · Not in Auto (G) · Genset Supplying Load (A) · Spare (16) (G) · Genset Running (G) (A) = Amber; (R) = Red; (G) = Green ©2002 Cummins Power Generation. Specifications May Change Without ·Notice S-1343b (11/02) Custom Alarm Configuration # Color ~ Label Horn # Color Label Horn (R/Ne) (Y/N) (R/Y/G) (Y/N) I 11 .. 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 Ordering Information Part Number Description 0541-0814-01 Network annunciator, open construction, for panel mounting. 0541-0814-02 Network annunciator including control box for surface wall mounting See your distributor for more information Power Ger~era~or~ Cummins Power Generation I~WARNINGI For Professional Use Only. Must be installed by a 1400 73rd Avenue N.E. qualified service technician. Improper installation presents hazards of Minneapolis, MN 55432 electrical shock and improper operation, resulting in severe personal 763.574.5000 injury and/or properly damage. Fax: 763.574.5298 www.cumminspower, com ~ Back feed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any Cummins Power Generation is a subsidiary of Cummins Inc. · building electrical system except through an approved device or after PowerCommand is a registered trademark of Cummins Inc. building main switch is open. Echelon and LoNWORKS are registered trademarks of Echelon. ©2002 Cummins· Power Generation. Specifications May Change Without Notice S-1343b (11/02) Power Genera~ian PowerCommand® Network Communications Module for PCC 2100 Controls (FT-IO) Description Features The PCC 2100 Network Communications · Provides simple real-time access to all necessary. Module (NCM) provides an interface for a PowerCommand PCC 2100 genset data. PowerCommand Genset to the · Automatic indication of genset warning and PowerCommand Network. The NCM is easily installed inside the generator control box · shutdown conditions to a user-defined location. without additional wiring, conduit or external · May be connected at any point in the enclosures. PowerCommand Network The NCM allows local or remote monitoring · Module firmware can be upgraded in the field. and control of the PowerCommand GenSet. · May be remotelY monitored and controlled with The NCM allows a user to start, stop, and PowerCommand Software for Windows® v 2.01 emergency stop, or reset a fault of the genset. The NCM may be configured for automatic · Plugs easily into genset control requiring no alarm dial-out of genset fault conditions, additional wiring, conduit or external enclosures. · Less wiring makes installation and system upgrades quick and easy Specifications Network Temperature Echelon® LonWorks®, Twisted-pair 78 KBPS, FT-10 Operating -25 to +70 °C (-13 to +158 °F) ProtoCol Storage -25 to +80 °C (-13 to +176 °F) Echelon LonWorks, GOAL Humidity · Power Relative 25 90% (non-condensing) Provided by PowerCommand Generator Control ~2002 Cummins Power Generation Specifications May Change Without Notice S-1432 (1/03) MonitOrin!] Information Available Generator Engine Status Voltage (3-Phase) Engine Speed Switch Position Current (3-Phase) Engine Temperature (L & R) GenSet Status Percent Current Exhaust Temperature (L & R) Number of Starts Percent Load Oil Pressure· ·Model Power Factor Oil Temperature Rating Frequency Low/High Battery Voltage Fault Status· Real Power Run Time : Load Demand Setting Energy Pre-Low Oil Pressure Load Ramp Setting Ground Fault Pre-High Engine Temperature Load Tracking High/LOw AC Voltage Overspeed Reverse kW Low Coolant Level Reverse kVAR Low Fuel Level Overload AC Charger Failure Annunciation Available* NFPA 110 AC Alarms Paralleling High Battery Voltage Customer Fault 2 Emergency Stop Low Battery Voltage Customer Fault 4 Pre-Low Oil Pressure Censer Running High AC Voltage Low Oil Pressure Pre-Low Oil Pressure Low AC Voltage Pre-High Engine Temp LOw Oil. Pressure under Frequency High Engine Temp Pre-High Engine.Temp Overcurrent Low Engine Temp High Engine Temp Short Circuit Overspeed Low Engine Temp Reverse Power ' Fail to Start Overspeed Loss of Field Not in Automatic Fail to Start Loss of AC Input Low Coolant Level ~ Not in Automatic Fail to Synchronize Fail to Synchronize Low Fuel. Fail to Close Fail to Close Low Coolant Level Overload Reverse Power Emergency Stop Loss of Field Communications Failure Overload Common Alarm Under Frequency Variations are not available. Ordering Information I Part' Number Description 0541-0770 PCC2100 Network Communications Module (NCM), FT-10 (KP60-2) See your distributor for more information Power Generation ~ Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 I~,WARNING ~ For Professional Use Only. Must be installed by a 763.574.5000 · qualified service technician, Improper installation presents hazards Fax: 763,574.5298 of electrical shock and improper operation, resulting in severe www.cumminspower.com personal injury and/ur property damage. I~,WARNING~ Back feed to a utility system can cause Cummins Power Generation is a subsidiary of Cummins Inc. electrocution and/or property damage;. Do not connect generator PowerCommand is a registered trademark of Cummins Inc. . sets to any building electrical system except through an approved Echelon and LONWORKS are registered trademarks of Echelon. device or after building main switch is open. Windows is a registered trademark of Microsoft. ©2002 Cummins Power Generation Specifications May Change Without Notice S-1432 (1/03) POwer Generation PowerCommand® Network Network CommunicatiOns Module for OTPC/BTPC Transfer ·Switches (FT-IO) Description Features The OTPC/BTPC Network Communications · Provides simple real-time access to'ali necessary Module (NCM) provides an interface for a PowerCommand Transfer Switch data. PowerCommand Transfer sWitch to the PowerCommand Network. The NCM is easily · Automatic indication of Transfer Switch conditions installed inside the generator control box to a user-defined location. without additional wiring, conduit or external · May be connected at any point in the enclosures,. PowerC0mmand Network The NCM allows local or remote monitoring · Module firmware can be upgraded in the field. and control of the PowerCOmmand Transfer · May be remotely monitored and controlled with Switch. The NCM allows a user to start, stop, PowerCommand Software for Windows® v 2.01 and emergency stop or reset a fault of the genset. The NCM may be configured for · Plugs easily into'genset control requiring no automatic alarm dial-out of genset fault additional wiring, conduit, or external enclosures. conditions, o' Less wiring makes installation and system upgrades quick and easy Specifications Network Temperature Echelon® LonWorks®, Twisted-pair 78 KBPS,'FT-10 Operating -25 to +70 °C (-13 to +158 °F) Protocol · Storage -25 to +80 °C (-13 to +176 °F) Echelon LonWorks, GOAL Humidity Power Relative 25- 90% non-condensing) Provided by PowerCommand Generator Control ©2002 Cummins Power Generation Specifications May Change Without Notice S-1434 (!/03) Monitoring Information Available Source l/Souce 2 Load Status Voltage (3-Phase) Voltage (3-Phase) Switch Position Current (3-Phase) Current (3-Phase) Exercise in Progress Percent Load (3-Phase) Percent Current Common alarm Percent Amps (3-Phase) Percent Load Battery Charger Malfunction Frequency Power Factor Time Delay Status Power Factor Frequency Load Sequence (1 through 8) Total kW Real Power ATS Fail Total kVAR Energy ATS Test in Progress Total kVA Ground Fault Transfer Pending Source Available Load Shed Source Connected Network Battery Low Under/Over Voltage Failure Synch EnabLe Loss of Phase Failure Speed Adjust Command Under/Over Frequency Failure Phase Rotation Failure Neutral Current Warnin~l Annunciation Available* N FPA 110 AC Alarms Paralleling Source 1 and 2 Available Fault Code Fault Reset Source 1 and 2 Connected Fault Status Load Shed (O--Restore, 1=Shed Common Alarm Override Not in Automatic Retransfer Inhibit Test/ExerCise in Progress Transfer Inhibit Low ATS Battery Remote Test Load Shed Transfer Inhibit Fail to Close "~ Retransfer Inhibit Fail to Disconnect Fail to Sync Bypass to Source 1 ' Bypass to Source 2 Charger AC Fail * Variations are not available. Ordering Information Part Number Description 0541-0812 Network Communications Module (NCM~ for OTPC/BTPC, <1000A, FT-10 ('M031-7) 0541-0868 Network Communications Module ('NCM) for OTPC/BTPC, >1000A, FT-10 (M031-7~ See yOur,distributor for more information Power Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 I~,WARNINGI For Professional Use Only. Must be installed by a 763.574.5000 qualified service technician. Improper installation presents hazards Fax: 763.574.5298 of electrical shock and improper Operation, resulting in severe www.cumminspower, com personal inju~/and/or property damage. I~WARNING~ Back feed to a utility system can cause .. Cummins Power Generation is a subsidiary of Cummins Inc. electrocution and/or property damage. Do not connect generator PowerCommand is a registered trademark of Cummins Inc. sets to any building etectrical system except through an approved Echelon and LoNWoRKS are registered trademarks of Echelon. .device or after building main switch is open. Windows is a registered trademark Of Microsoft. ©2002 Cummins Power Generation .Specifications Ma f Change Without Notice S-1434 (1/03) Power Transfer Switches OTPC poWerCornmand® 40. 3000 Amp 3 Pole and 4 Pole Optional Features Shown Description Features Designed for continuous current operation and · Advanced Transfer Switch Mechanism - Unique switching of electrical loads between primary power bi-directional linear actuator provides virtually and standby generator sets, Cummins Power friction-free, constant force, straight-line transfer Generation Series OTPC PowerCommand automatic switch action during automatic operation. transfer switches, monitor the primary power source, · PowerCommand Microprocessor Control - A signal generator set startup, automatically transfer standard, fully featured microprocessor control with power, and return the Icad to the primary power a choice of options. All features, settings, and source once the utility returns and is stabilized, adjustments are software-enabled for ease of setup High-pressure silver alloy contacts can withstand and accuracy. Optically isolated logic inputs and thousands of switching cycles without burning, pitting, high isolation transformers for AC power inp'uts or welding. They require no routine contact provide high-voltage surge protection. maintenance and provide 100% continuous current · Manual Operation- Manual operating handles, ratings, shielded termination, and over-center type contact In utility-to-genset applications, the control system mechanisms allow effective, manual operation (40- monitors utility and genset power. When utility power 1000A switches). fails or is unsatisfactory, the switch starts the genset ' and transfers critical loads to the genset. The switch · Positive Interlocking - Mechanical and electrical automatically transfers loads back to the utility when interlocking prevent source-to-source connection utility power returns, through the power or control wiring. In utility-to-utility applications, the control system · Main Contacts - Heavy-duty silver alloy contacts monitors the primary utility source and transfers the with separate arcing surfaces and multileaf arc critical Icad to a secondary utility source when primary chutes are ·rated for total system transfer including power fails or is unsatisfactory. The switch overload interruption. automatically transfers loads back to the primary · Easy Service/Access - Plug'connections, door- source when power is restored, mounted controls, amp e access space, and In genset-to-genset applications, the transfer switch compatible terminal markings. The control is field automatically controls multiple gensets, allowing one programmable. genset to power the Icad with another genset as ,' Product lines, Accessories and serVices - standby. The running (lead) unit can be selected Cummins power Generation offers a wide range of manually or may be changed automatically with a accessories and services to suit your requirements. built-in changeover timer. · Certifications - Cummins Power Generation OTPC Transfer Switches are certified to a wide range of Standards'. · Warranty Cummins Power Generation offers single-source responsibility at both the factory and distributor levels for warranty, service, and parts ' support. © 2002 Cummins Power Generation Specifications subject to.change without notice S-1270b (11/02) Transfer Switch Mechanism · A bi-directional linear actuator powers OTPC Transfer Switches. This design provides virtually friction-free, constant force, straight-line transfer switch action. No complex gears or linkages. · Independent break-before-make action is used for both 3-' pole and 4-pole/switched neutral switches. On 3- pole/switched neutral switches, this action also prevents the objectionable ground currents and nuisance ground fault tripping that can result from overlapping designs. · A mechanical interlock prevents simultaneous closing of normal and emergency contacts. The action positively prevents dangerous source-to-source connections. · Electrical interlocks prevent simultaneous closing signals to normal and emergency contacts and interconnection of normal and emergency soUrces through the control wiring. · Long-life, high pressure, silver alloy contacts resist burning and pitting. Separate arcing surfaces further protect the main contacts. Contacts are mechanically.held in both normal and emergency positions for reliable, quiet operation. Specifications-Transfer Switch Mechanism Voltage Rating Transfer switches rated from 40 A. through 3000 A are rated up to 600 VAC, 50 or 60 Hz. Arc Interruption Multiple leaf arc chutes cool and quench the arcs. Covers prevent interphase flashover and are transparent for visual inspection. Neutral Bar A full current-rated neutral bar with lugs is standard on enclosed 3- , poke transfer switches. , Auxiliary Contacts Two contacts (one for each source) are provided for customer use. Wired to terminal block for easy access. Rated at 10A continuous and 250 YAC maximum. Operating Temperature -40°F (-40°C) to 140°F (60°C) Storage Temperature -40°F (-40°C) to 140°F (60°C) Humidity Up to 95% relative, noncondensing Altitude Up to 10,000 ft (3,000 m) without derating Surge Withstand Ratings Surge-tested for location category B3, per IEEE C 62.41. Testing per guidelines in IEEE 62.45. Control tested to European Surge Test EN 61000-4-5 Total Transfer Time (source-to-source) Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed transition installed. Manual Operation Handles Transfer switches rated through 1000 A are equipped with permanently attached operating handles and quick-break, quick- make contact mechanisms suitable for.manual operation. Transfer switches over 1000 A are equipped with manual operators for service use 0nly under de-energized conditions. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) PowerCommand Microprocessor Control Control Packages A choice of two control packages allows flexibility for determining the most suitable level of control f application: Level '1 COntrol Level 2 Control Utility-to-Genset Applications Utiiity-to-Genset Applications Utility-to-Utility Applications Genset-to-Genset Applications Software Adjustable Time Delays: Software Adjustable Time Delays: Engine Start: 0 - 15 sec Engine Start: 0 ~ 120 sec Transfer Normal to Emergency: 0 - 120 sec Transfer Normal to Emergency: 0 - 120 sec Retransfer Emergency to Normal: 0 - 30 rain Retransfer Emergency to Normal: 0- 30 min Engine Stop: 0 - 30 min Engine Stop: 0 - 30 min ~rogrammed Transition: 0 - 60 sec Programmed Transition: 0 - 60 sec Undervoltage Sensing - 3-phase normal, 1-phase emergency Over/Undervoltage Sensing. 3-phase normal and emergency Pickup: 85% to 98% of nominal voltage Pickup: 85% to 98% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout: 75% to 98% of pickup setting Dropout Time Delay: 0.1 to 1.0 sec Dropout Time Delay: 0.1 to 1.0 sec Overvoltage Sensing - 3-phase normal, 1-phase emergency Overvoltage Sensing - 3~phase normal and emergency Dropout: 105% to 135% of nominal voltage Dropout: 105% to 135% of nominal voltage Pickup: 95% to 99% of dropout setting Pickup: 95% to 99% of dropout setting Dropout Time Delay: 0.5 to 120 sec Dropout Time Delay: 0.5 to 120 sec Frequency Sensing Frequency Sensing Pickup: +5% to +20% of nominal frequency Pickup: +5% to +20% of nominal frequency Dropout: +1% beyond pickup Dropout: +1% beyond pickup Dropout Time Delay: 0.1 to 15.0 sec Dropout Time Delay: 0.1 to 15.0 sec Voltage Imbalance Sensing Dropout: 2% to 10% Pickup: 90% of dropout Time Delay: 2.0 to 20.0 sec Phase Rotation Sensing Time Delay: i00 msec Loss of Single Phase Detection Time Delay: 100 msec Standard Open Transition Transfer Mode Standard Open Transition Transfer Mode Programmed Transition Transfer Mode Programmed Transition Transfer Mode Programmable Genset Exerciser - One eventJschedule with or Programmable Genset Exerciser - Eight events/schedules with or w/o load w/o load Basic Indicator Panel Basic Indicator Panel Source Available/Connected LED Indicators Source Available/Connected LED Indicators TestJExercise/Bypass Buttons Test/Exercise/Bypass Buttons Digital Display Date/Time-Stamped Event Recording Date/Time-Stamped Event Recording Load Sequencing (optional with Network Communications Load Sequencing (optional with Network Communications Module) Module) Time-Delay Functions Engine Start: Prevents nuisance genset'starts in the event of momentary power system variation or loss. Not included in utility-to-utility systems. Transfer Normal t° Emergency: Allows genset to stabilize befOre application of load. Prevents power interruption if normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. Retransfer Emergency to Normal: Allows the utility to stabilize before retransfer of load. Prevents needless power interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch systems. Engine Stop: Maintains availability of the genset for immediate reconnection in the event that the normal source fails shortly after transfer. Allows gradual genset co. Ol down by running unloaded. Not included in utility-to-utility Systems. Programmed Transition: Transfers oad to neutra position, disconnected from sources, to allow inductive load voltages to decay. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Control Options Relay Module Provides an adjustable transfer, pending time delay of 0 to 60 seconds and Normal and Emergency status signals, to Prevent interruption of power during elevator operation. Relay outputs include: Source 1 Connected and Available, Source 2 Connected and Available, Not in Auto, Test/Exercise Active and Pending Transfer '(elevator signal). Loadshed Removes the load from the emergency power source by driving the transfer switch to the neutral position when signaled remotely. Transfers load back to the emergency source when the signal contacts open. immediate retransfer to the preferred source when it is re-established. PowerC°mmand Network Interface Provides connection to the PowerCommand network. LonWorks® compatible for integration into customer · monitoring strategy. Load Power and Load Current Monitoring Measures load phase and neutral, current, power factor, real power (kW) and apparent power (kVA). Warns of excessive neutral current resulting from unbalanced or nonlinear loads. User Interfaces Basic Interface Panel LED indicators provide at-~glan~ source and transfer switch status for quick summary of system conditions. Test· and Override butt.,~l~3~lays to be bypassed for rapid system checkout. Digital Display The digital display Provides a convenient method for monitoring load power conditions, adjusting transfer switch parameters, monitoring PowerCommand Network status, or reviewing transfer switch events. Password protection limits access to adjustments to authorized personnel. The digital, display comes standard with the Level 2 PowerCommand microprocessor control, and is optional with the Level 1 Control. User Interface Options Front Panel Security Key Front panel access can be locked out using this option. Prevents unauthorized transfers or testing. Prevents unauthorized adjustments via the dig~~y. Analog Bargraph Meter An LED bar graph display provides easy to read indication for Normal and Emergency voltages and frequencies, load currents, power factor, and Kilowatts. Green, amber, and red LED's provide at-a-glance indication of system acceptability. Available as an option with the Level 2 PowerCommand microprocessor control. © 2002 Cummins Power G{~neration Specifications subject to change without notice S-1270b (11/02) Enclosures The transfer switch and PowerCommand control are mounted in a single-door enclosure. · Keylocking cabinet, UL listed · Interface panels · Wire bend space complies with 1999 NEC. Enclosure Dimensions - Transfer SWitch in U.L. Type 1 Enclosure Amp Ratin9 Hei~Tht Width Door Closed Door Open Wei~lht Outline Drawin , in mm t in I mm in mm in mm b I kg I 40, 70, 125 27.0 686 20.5 521 12.0 ! 305 31.5 800 82 37 310-0544 150, 225 35.5 902 26.0 660 16.0 406 . 41.0 1042 165 75 310-0414 260 43.5 1105 28.5 724 16.0 406 43.0 1093 170 77 310-0540 300, 400, 600 54.0 1372 25.5 648 18.0 457 42.0 1067 225 102 310-1307 800, 1000 68.0 1727 30.0 762 19.5 495 48.5 1232 360 163 310-0417 1200 75.0 1905 36.0 915 21.5 546 54.0 1372 625 283 310-0482 1600, 2000(1) 90.0 2286 36.0. 915 48.0 1219 84.0 2134 1100 499 310-0483 3000(I) 90.0 2286 36.0 915 48.0 1219 84.0 2134 1250 567 310-0484 Enclosure Dimensions - Transfer Switch in U.L. Type 3R, 4 or 12 Enclosure · Drawing in I mm. in I mm in I mm in I mm lb I kg 40, 70, 125 34.0 864 26.5 673 12.5 318 36.5 927 125 57 3R, 12, 310-0453 40, 70, 125 34.0 864 26.5 673 12.5 318 36.5 927 125 57 4 310-0445 150, 225 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97 3R, 12 310-0454 150, 225 42.5 1080 30.5 775. 16.0 406 44.0 1118 215 97 4 310-0446 260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 3R, 12 310-0455 260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4 310-0447 ~ ~...._;.. 300, 400, 600 59.0 1499 27.5 699 16.5 419 41.5 1054 275 125 3R, 12 310-1315 ~...~:~.-:, 300, 400,. 600 59.0 1499 27.5 699 16.5 419 41.5 1054 275 125 4 310-1316 800, 1000 73.5 1867 32.5 826 19.5 495 · 49.5 1257 410 186 3R, 12 310-0457 800, 1000 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4 310-0449 1200 75.0. 1905 36.0 915 19.5 495 55.0 1397 450 204 3R, 12, 4 310-0482 1600, 2000 (1) 90.0 2286 32.5 826 51.0 1295 79.0 2007 1100 499 3R, 12, 4 310-0744 3000 (1) 90.0 2286 38.0 965 51.0 1295 84.5 2146 1250 567 3R, 12, 4 310-0745 Note 1: Rear or side access is required to complete power wiring installations. Transfer Switch Lug Capacities All lugs accept copper or aluminum wire unless· indicated otherwise. : Amp Rating Cables Per Phase I Size 40, 70, 125 1 #12 AWG-2/0 150, 225 1 #6 AWG - 300 MCM 260 1 #6 AWG - 400 MCM 300, 400 I 3/0 - 600 MCM 300, 400 2 3/0 - 250 MCM 600 2 250 - 500 MCM 800 - 1000 4 250 - 500 MCM 1200 4 #2 AWG to 600 MCM 1600, 2000 8 #2 AWG to 600 MCM (lugs optional) 3000 8 #2 AWG 600 MCM (lugs optional) Caution: Do not run control wiring through power cable conduit or raceway. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) UL Withstand and Closing Ratings The transfer switches listed below must be protected by circuit breakers or fuses. Reference drawings include detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your Distributor/Dealer to obtain the necessary drawings. Withstand and Closing Ratings (WCR) are stated in symmetrical RMS amperes. MCCB PROTECTION CLB PROTECTION WCR@Volts Max With Specific Max CLB Transfer with Specific Max MCCB Drawing Current Limiting Drawing Reference Switch Manufacturers Rating Reference' Breakers (CLB) Rating · Ampere MCBBs 40 - 125 14,000 ~ 480 225 A 098-6885 200,000 (~ 480 225 A ' 096-6918 40 - 125 14,000 (~ 600 225 A 098-6885 100,000 (~ 600 225 A 098-6918 150 - 260 30,000 (~ 480 400 A 098-6886 200,000 (~ 480 400 A 098-6919 150-260 30,000 ~ 600 400 A 098-6886 100,000 @ 600 400 A 098-6919 300- 600 65,000 (~ 480 1200 A 098-6887 200,000 (~ 480 1200 A 098-6920 300 - 600 65,000 ~ 600 i200 A 098-6887 100,000 (~ 600 1200 A 098-6920 800 - 1000 65,000 (~ 480' 1400 A 098-6888 150,000 (~ 480 1400 A 098-6921 '"800 - 1000 NA NA 098-6888 100,000 ~ 600 1400 A 098-6921 1200 85,000 ~ 480 '1600 A 098-7312 85,000 (~ 480 1600 A 098-7312 1200 65,000 (~ 600 1600 A 098-7312 65,000 (~ 600 1600 A 098-7312 1600 - 2000 100,000 ~ 480 4000 A 098-7311 100,000 (~ 480 4000 A 098-7311 1600 - 2000 85,000 (~ 600 4000 A 098-7311 85,000 (~ 600 4000 A 098-7311 3000 100,000 ~ 480 4000 A 098-7313 100,000 ~ 480 4000 A 098-7313 3000 85,000 (~ 600 4000 A 098-7313 85,000 (~ 600 4000 A 098-7313 FUSE PROTECTION Transfer WCR @Volts I I Drawing Switch Max. with Current Max Fuse, Size and Type Reference Ampere Limiting Fuses .,, 40 - 125 200,000 (~ 480 200 A Class, J, RK1, RK5 . 098-6885 40 - 125 200,000 @ 600 200 A Class, J, RK1, RK5 098-6885 150 - 260 200,000 (~ 480 600 A Class, J, RKI, RK5 098-6886 150-260 200,000 (~ 600 1200 A Class L 098-6886 .... ;,,' 300 - 600 200,000 (~ 480 1200 A Class L 098-6887 ~?!~""" 300 - 600 200,000 (~ 600 1200 A Class L 098-6887 · 800 - 1000 200,000 (~ 480 2000 A Class L 098-6888 800 - 1000 200,000 ~ 600 2000 A Class L 098-6888 1200 200,000 @ 480 3000 A Class L 098-7312 1200 150,000 ~ 600 3000 A Class L 098-7312 1600 - 2000 200,000 @ 480 2500 A Class L 098-7311 .... 1600 - 2000 150,000 ~ 600 2500 A Class L 098-7311 3000 200,000 (~ 480 4000 A Class L 098-7313 3000 · 150,000 (~ 600 4000 A Class L 098-7313 3 cycle Ratings Transfer WCR@Volts Max 3 Cycle ratingMax MCCB Switch RatingOrawing Reference Ampere 1200 50,000 (~ 480 1600 A 0098-7312 1200 42,000 (~ 600 1600 A 0098-73,12 1600-2000 100,000 ~ 480 4000 A 0098-7311 1600-2000 85,000 (~ 600 4000 A 0098-7311 3000 100,000 (~ 480 4000 A 0098-7313 3000 85,000 (~ 600 4000 A 0098-7313 © 2002. CumminS Power Generation Specifications subject to change without notice S-1270b (11/02) Submittal Detail Automatic Transfer Switch Options Options.and Accessories Current Ratings Controls [ ] S046 40 Amps [], C023 Switch Control - Level 1 [ ] S047 70 Amps .~ C024 Switch Control - Level 2 [ ] S048 125 Amps Control Options [ ] S049 150 Amps j~ M017 Security Key - Front Panel [] S050 225 Amps ~ M018 Display-Digital [ ] S051 260 Amps ~ M020 Communications - LonWorks Network Communications Module [ ] S052 300 Amps ~] S053 400 Amps [~ M022 Monitoring - Load S054 600 Amps ' M023 Module - Relay [ ] S055 800 Amps ~1.eters [ ] S056 1000 Amps ~ D009 Digital Bar Graph Meters [ ] S057 1200 Amps . Battery Chargers [ ] S058 1600 Amps ~)~ K001 Battery Charger- 2 Amps, 12/24 Volts [ ] S059 2000 Amps []' K002 Battery Charger- 10 Amps, 12 Volts [ ] S060 3000 Amps [ ] K003 Battery Charger - 10 Amps, 24 Volts Voltage {Line-Line) Ratings Auxiliary Relays - Relays are UL-Listed and factory installed. All [ ] R020 120 Volts(*) relays provide (2) normally open and (2) normally closed isolated [ ] R038 190 Volts . contacts rated IOA @ 600 VAC Relay terminals accept (1) 18 Ga. to [~ R021 208 Volts (2) 12 Ga. wires per terminak R022 220 Volts [ ] L101 Aux. Relay - 24 VDC Coil - Installed, not wired (for customer [] R023 24OVolts use). [ ] R024 380 Volts [ ] L103 Aux. Relay - Normal Position - Relay energized when OTPC [ ] R025 416 Volts in Source 1 (Normal) position [ ] R035 440 Volts [ ] L201 Aux. Relay - 12 VDC Coil Installed, not wired [ ] R026 480 Volts [ ] L202 Aux. Relay - Emergency Position - Relay energized when [ ] R027 600 Volts OTPC in Source 2 (Emergency) position. (*): Line to Neutral Voltage (not available on 1200 - 3000 amp [ ] L203 Aux. Relay - Normal Position - Relay energized when OTPC switches) in Source 1 (Normal) position Pole Configuration [ ] L204 Aux. Relay - GenSet Start Contacts [ ] A028 Poles - 3 (Solid Neutral) Applications Modules r A029 Poles - 4 (Switched Neutral - not available 40 ~ 125 amps) [ ] M003 Terminal Block - 30 points (not wired) equency [ ] M007 Load Shed - From Emergency - Drives OTPC in neutral A044 60 Hertz position when remote signal contact closes A045 50 Hertz [ ] N002 Terminal Block - Battery Charger Alarms ,~,pplication [ ] N008 Terminal Lugs - Cable (1600 - 3000 amps only) N009 Power Connect - Bus Stabs (150 - 1200 amp open ":~-: ':i: ~ A035 AppI - Utility to Genset [ ] construction only) [] A036 Appl - Utility to Utility [ ] A037 Appl - Genset to Genset . Shipping Option System Options [ ] A051 Packing - Export Box [ ] A041 Single Phase, 2-wire or 3-wire (not available 1200-3000' [ ] N013 Extension Harness amps) ~ A042 Three Phase, 3-wire or 4-wire Enclosure [~] B001 Type 1: General purpose indoor (similar to IEC type IP30) B002 Type 3R: Intended for outdoor use (dustproof and rainproof) (Similar to IEC type IP34) [ ] B003 Type 4: Indoor or outd0or use (watertight) (Similar to IEC type IP65) [ ] B004 Open Construction: No enclosure - includes Automatic Transfer Switch and Controls. [ ] B010 Type 12: Indoor use, dust-tight and drip-tight (similar to IEC type IP61) Listing [~] A046 Listing-UL 1008/CSACertiflcation .. A064 Listing - NFPA 20 (not available 1200-3000 amps) © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Available'Products and Services A wide range of products and services is available to match your power generation system requirements. Cummins Power Generation products and services include: · Diesel and Spark-Ignited Generator Sets · Transfer Switches · Bypass Switches · Parallel Load Transfer Equipment ~ · Digital Paralleling Switchgear · PowerCommand Network and Software · Distributor Application Support · Planned Maintenance Agreements Warranty All components and subsystems are covered by an express, limited one-year warranty. Extended factory warranties and local distributor maintenance agreements are also available. Certifications Transfer switches meet or exceed leading code requirements: NEMA - All switches comply with NEMA ICS 10 ISO9001 - This transfer switch was designed and manufactured in facilities certified to ISO9001 ~ CSA - A~l switches are CSA certified up to 600 VAC ~.~'" '~ NFPA Testing - A complete representative prototype transfer switch has been subjected to a number of .~'~.~' demanding tests to verify the design integrity and performance under both normal and abnormal operating conditions per the requirements of NFPA 70, 99, and 110 ( UL - All switches are UL-1008 listed, and switch accessories are UL listed for factory or field installation; UL approved cabinets; UL listed CU-AL terminals See your distributor for more informatiOn Power Cummins Power Generation 1400 73rd Avenue N,E. Minneapolis, MN 55432 763.574.5000 Fax: 763.574.5298 Cummins Power Generation is a subsidiary of Cummins inc. PowerCommand is a registered trademark *of Cummins Inc. LonWorks is a registered trademark of Echelon. Warning: Backfeed to a utility system can cause electrocution and/or property damage. Do no connect to any building's electrical, syStem ' except through an approved device or after building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) ~Exported on: ~eb 24 2003 and is an Un-CoStrolled Document 4 · .~ 3 I 2 , ,,,0. u, ..,~,,~,0,1 ll,0-i ...... I ...... 0500_328 R649 ~ 7 DOORS ~/' ' ' / x'x,~, . I [ ' : ~ NOTE: ff~,~ I. DIMENSIONS SHOWN IN [ ] ARE INcHEs. ~ 2.'HOUSING AND gUFFLER WEIGHT: 204~9 (450lbs) / ~'~) ~ ~RADIA]OR FIlL 3. HEIGHT INCREASE OF 15 [0.6] WHEN OPTIONAL SKID T -. ~ - sOUND D*RR~R ~ USED'. /.~.. ~N ~' ' 4. IHE CENTER OF GRAVITY ~CG) Of THE GENERATOR SEl ~~ ~ ~HEN EQUIPPED W~TH THIS HOUSING.SH'FTS APPROX- ~ IMATELY ]6 [.6] FOR DGDA.DB OR 5 [.3] FOR DGEA, Dl, ~- ?- · ~ FA,FB,FC iOWARD THE GENERATOR END COMPARED 10 THE EQUIVALENT NON-HOUSED PRODUCT WITH THE F~79 I . B ~ SKID. ] SEE HOUSING READY SKID DASE OUTLINE DRAWING FOR CG LOCAT{ON OF NON-HOUSED PRODUCI. CURRENT ,, ~ A ~DGDA.DB ~ODEL ~ NO D~M ~ D~ D / ~UFFLER (A379) ' . .... . 1867 663 DGEA,FA,FB,FC~. / LOCAT ~ON i6u~ [73,5] ,OUNTED EXHAUST '~~ //~NUFFLER WITHOUT [060 ~52- ~UFFLER (A379) 75.7 [3] OD MUFFLER 127 [51 OD ~ L~ F WI!HOUI LO60 ~ [51_ .41 j ~ ' ' ~ .... -- DGEA,FA.FB ~8025 ~346 .-~OPTtONAL CONTROL ...... ~'~ ~ ~' WITH LOGO [53] I [~7.8] J [5g.8] J SHOWN DGFC I3o6 [ 452 ~520 J o WITHOUT LOB0} LATCHES ARE KEY LOCKING AND PADLOCKABLE ACCESS . DOOR ~{ 4 · AIR INLEI ON 6 SIDE DOORS .~ ~ . ~- 655 179 ~ 144 646 = xL~ ~ [0.61 ~ IOJ6 [25.8] [1] [5.7] [25.4] "x. ' NOTE 3 ' [40] _" ~x ~ '~ 1049 91~ = = 655 = ~ [41 ~. ' k 1680 = :- m 655 - -- [66.t] [P5.8] ' LIFTING HOLES X .OPTIONAL SKID BOTTO~ ' SOUND BARRIER (fi~O)A ~6'62 --~ SHOWN [104.8] c~,~,~,¢,¥,o~o~ c~,~,c~ ~ WEATHE~ P~OTECTIVE HO~SlNg _ · "- · L Il~ ~-~ I.I~1~ J;~t~' ~[~ ~ S_JgLI~ I:~-JO'-~l "~ I"~' ..... ~LiNE WITH SYMBOL APPLIES TO BorH L H TS ~~Jl.N-IJ.if iI.~.ll)J.~-.I] ,m~-..S J=~,'~,=~'J~r,',=~]T~[~'=,~ .......... JL~3j I~.~ ~ .... I '" ~ol~ ~ i~ ~ ~o~c~ P:';;~ ~'.'~ I ~ ~- . ',.~-, .,.- ,, -.. I"'"=::~ ...... :~m::'-~s.J DGDA DB [A [A [8 [r'l IUbOO_.~Z~I ' 6 J 5 '4 i'". ~ T ' 3 I J I I ' 2 I J I I Exported on: ~Feb 24 2003 aqd is an Un-CoRtrolled'Document 4 $ 3 I 2 I I [ 751~8 B IR£V PER IR -tCSE DO GILL£TTI 0- ~8S,' C ' lt,*NOES P£" ER t' NOTE FUEL ~50 - '368.57 ' r~D3?,6 D , REVERSED,i,O~,2aTD,M£,S,ONS J3D CL Bala.,LL£TTI,Z-,a-9~ [RD76]2 E REVERSED 90 & 207 DIMENSIONS ,3BJCBJBG GILLETT -28-00 · NOTE 7 SEE NOTE 5. I [9.8] [53.9] FBD~? 7~J ~ ~ ADDED HOLES 7 $ g 9 2C MIA MS MS OILFILL% Il J · I J f .......... . [6.1] I. DIM£NS:IONS SHOWN IN [ } ARE INCHES. 258 FLOW~_ 2. ~20.1 [.81] HOLES .ARNED.BY~ ARE FOR 4 °'. POINT ~SOLATJON MOU~T~NG OR SECUR~N~ TO'~OUNT~NG IlO. ii SURFACE.' _~ ~ CRANK 966 -~ [38] 3. GENSET SUPPLIED WITH FLEX)BLE FUEL LINES THAT CAN BE 77( CONNECTED TO ENGINE INTERFACE POINTS. 258 . [3( 3.1 FUEL RETURN LINE: 1520 [60] LONG WITH I/8-Z1 NPT [10,1] I 508 (MALE) TERMINATION, '[20] 154 340 3,2 FULL SUPPLY LINE: 1020 [40] LONG WITH ~14-18 NPl [6.1] [ 3,4] (MALE] TERMINATION.. 4. ~25,4 [I.O~ HOLES MARKED[]] ARE FOR SUBBASE ~ __~ ~ FUEL TANK ATTACHMENT OR SECURING TO ~OUNTING " i' i · / SURFACE. I ~ 802 MODEL SPEC ~_~ 25 5. REFER TO CIRCUIT BREAKER OUTLINE DRAWING FOR [31,6] OR WITMOUT 0 [I] ELECTRICAL STUB-UP AREA FOR SPECiFiC' ~REAKERS. 675 =~- 2X 504 ~oPTIoNAL BATTERY Ti WitH OR [~6,6] [~9.8] 7 L060 AND BATTER1 RACg [)0,4] MODEL SPEC "W' ~4X H8 FASTENERS FOR DUCT ATTACHMENT 5. R~FER TO SUBBASE FUEL TANK OUTLINE.DRAWtNG FOR OPTIONAL I~ERS~ON COOLANT~ REAR FACE (F065) ~OPTIONAL DUCT ADAPTER (NOT SHO~Ni ELECTRICAL STUB-UP AREA AVAILABLE ~TH FUEL TANKS. HEATER (HSD4, H505~ ~ Of BLOCK XAVAI~ABL~(FOI3) ll4 . /~FUEL SUPPLY SAE INVERTED FLARE (FEMALE) ~ · 6. TABULATED WEIGHT AND CG.IS FOR SET Y/)TH NO OPTIONS. FUEL REIURN ~4.76 F3/16] OD TUBE (FAR SIDE1 NOTE 3.1~ EXHAUST CONNECIOR (A299)~ / FOR 9.5 [3/8] OD TUBE (FARSIDE) NOTE 3.2 ~ INCH NPT (~ALE) ~ [28.1] ~. FOR ENTRANCE BOX APPLICATIONS SEE APPLICABLE OPIlONAL COOLANI~ X -' / ~RADIATOR FILL ENTRANCE BOX OUTLINE DRAWING. 8. OPTIONAL ENTRANCE BOX (NOT SHOWN) WiLL gE ~OUNTED HEATER (H036, H074) ~ D~ ON IHE RIGHT SIDE AS VIEWED FRO~ THE CONTROL. ELECTRICAL CO ~ .T.: AREA (BOIH SIDES) o , 9. OPliONAL BREAKER BOX (NOT SHOWN) WILL· ~E MOUNTED o , ' . ON THE LEFT SIDE AS VIEWED FROM lH[ CONTROL ~ - F UNLESS OTHERW}SE SPECiFiED. NOTE 8 ~ TABULATION NOIE 9 ~ DIN "B" J 12S3 ALl. GEN SEl WET LONGEST DIN OF [49.3] 508 DATA DI~ "A" GENERATOR ON WEIGHT !90 [20] SH ~ ~CONNECIlON BOX kg ~ 46.9] .~~~I · 1207 ~ ~m 205 1200 [47.2] 23i8 [9i.3] GENERATOR ELL ' · o - ~ · ' 20~ 1206 [4T.51 2282 [89.8] 1195 · 209 1235 [48.61 2397 [94.4] 1253 [2763) 468 j 2~0 1240 {48.B3 24~7 [96.31 ~ 1264 (2786) 487 ~ ~ .' o 447 I [I .2] o ~ ~ [iT.G1 J 321 · ~ - [12.6] ~x~, . . , . // o , '. [4. II ~, / - .- 534 ~ LIFTING HOLES . r~ ~ ~COOLANT DRA~N COCK OR OPIlONAL ENGINE // ' I [21] i ' .... ~ j. COOLANT DRAIN EXIENSJON _A~ ~634 ~508.~ ~ (FARSIDE) ~ [25] .'~ [20.004] _J / EAR "A" ~[ ~ OPTIONAL OIL -- ACE DRA~N EXTENSION F ~374 ~ [40] (H268) ACCESS BLOC~ ~553 [54. ~ G ] · HOUSING READY SKID BASE 1778 6 . ~ )orted on: ~Feb 24 2003 and is an Un-CoBtrolled Document 4 0500_3172I ID 2306.46 : ;3652 A I PRODOCTION.~Et£ASE -tCSERKE RK[ I~0-01-96 [90.81 ] 13846 B ! ADDED DRY ~£1GHT COLUWN 5A!GACOA~ RK[ 1!-20-96 J~PIlONAL VENT LOC [48. g?B] OPTIONAL LOW FUEL~ J LZJ.OL4 15118 C I JREV PER ER . - CSE D6 GILLETTj!I-O~-g~ FUEL GAUGE "NPT I ' P .) . ' LEVFL SWITCH {CI57) MOUNTING'LOCA pFOR OPTIONAL LIQUID IN~ (I I/~ NPT MALE)-~ 2 P Pt LUg (I 1/4 NP~ FrMALE) NOT[ 3 OPTiONA T~O~ 78251 D I JCHANGES PER ER - jGACOD6 glLLETTIIz-O8-98 ' / , . U 4X 25 ~ J[RDIIZ9$ E J ADD MODEL DGD~ TO TANH IABULATION - WPJB6 B6 J04-79-02 RUPTURE(i i/4BASINNPTFEMALE)SWITCH NOTEICI69)~ ~~ · ' OPTIONAL FUEL INLET~ ' AND. CONTROL (C1491 ~ JSD JG BG D6 J07-~5-02 ~' =.~=~ ~ ~ . ~ // I. TANK~ ARE ULI42 LISTED. S[CONDAB~ CONTAINMENT " ' GENERATOR BASE TANK. REFER TO TAN~ LABELS AND FUEL . . . LOCAL CODE TO DETERMINE VENIlNG R[OUIREMENTS STUB-UP AREA I.'j~.'j~_'j~_'j~ FOR BOTH COMPARTMENTS. 658.35 2. SUBBAS[ FUEL TANK MOUNTINg. [25.g~] EXCESSIVE TWISTING OF THE FUEL IANI~, WHEN · FASTENING IT TO'A FOUNDATION, MAY ~ESULT ~ o 966 IN STRUCTURAL FAILURE OF THE TANK. TO INSURE [38.03] THE INSTALLATION DOES NOT EXCESSIVELY TWIST 1016 THE FUEL TANK. THE FOLLOWING PROCEDURE MUST · (40] BE OBSERVED: 2.1 REFER TO ONAN APPLICATION MANUAL TO30 FOR GENERAL SET MOUNTING GUIDELINES· 2.2 AFTER PLACING SEI ON FOUNDATION. VERIFY ALL FOUR MOUNTING PADS CONTACT FOUNDATION, 153.9 "x,"x,q ~ EACH FUEL TANK. THESE ARE iNTENDED TO FILL ANT [6.059]' ,-,,,,,xx~ ~ .' 2.3 IHERE ARE ~ SHIMS (.074T INCH THK~ AITACHED TO ~__~__~..'~_~ 138.34 GAP BETWEEN·THE NOUNliNG PADS AND FOUNDATION. [5.45] IF MORE SHIMS ARE REOUIRED OBTAIN ADDITIONAL ....................... ~ ~/ P/N 159-1378 FUEL TANK SHIMS. -- ~ X J ' ~ 2.4 INSERT THE MAXIMUM HEIGHI STACK OF SHIWS THAT ZX %'6 ~X~ 4x WILL SLIDE INTO THE GAP, [3.803] NOTE 5 ~20.6 1344 [0.81 ] [52 gl] 2.5 TIGHTEN TANK HOLD DOWN MOUNTING FASTENERS. 675 i888 = 3. INDICATES PIPE SIZE OF INTERFACE PORT ON FUEL TANK [26.57] [74.33] (2 NPT MALE)-- '= 5. THIS ~REA '"DICATES ELECFRICAL STUB-UP SPACE NOTE 3 NE SUPPLY ~[NGfNE RETURN VENT WITHIN THE GENERATOR SET S~IDBASE AS 5/'6 I.D. HOSE /31,6 I.D. HOSE (6~ ENGINE) IDENTIFIED ON THE GENERATOR SE~ OUTLINE {i/4 NPI FEMALE) / 5/t6 I.D. HOSE (6C ENGINE) / DRAWINGS. IHE PORTION OF IHIS AREA SHOWN NOTE 3 /. (1/4 NPT FEMALE OVERLAPPING THE FUEL TANK BODY IS ACCESSIBLE ~/ NOTE 3 ONLY ABOVE THE lOP OF THE FUEL'TANK. ~ ~ FEATURE OPIlON USE OF TANK o MODEL 0159-1~75 0159-1474 0159-1473 DGDA CI67 CI68 DGDB Cl67 Cl68 DGEA Cl67 CI68 DGFA CIG? Cl68 DGFB C!~T CI68 · - DIM. A ~ DGFC CIGT CI68 DGDH CI6T CI68 j J~- 2662'. 5 A 50 '[104.821 C.S$,~,C~,ON o~ CB,BAC'E,'~T'C~ I DUAL · [2] ~,T,~,L ~. ' ' ' J ' ' ~ ' .... , ...... '"" ....... WALL SUBBASE FUEL T~NK__.._'. TABULATION .~o,~ ,,,,o,v~g _~=[~[L~L._ I VENT SIZE TANK VOLUME LITERS (GAL DRY WEIGHT u,,oR NONE DATE _ZN:ULCZ~ ...... ~T FUEL. TAN~ A .] -. PARl NO.' NOTF .3_ NOMINAL EFFECTIVE L NE BELOW SYMBOL., ~APPLtES TO UPPER t 6 ~ 5 4 '~ · 3 c'ted on: ~eb 24 2003 a2d is an On-Co~trolled Document 4 ~/ 3 I 2,~ ~ ,,-~o-~ ROOF LINE Ft72/173)~ [2.99] ~ [41.28] 11846 B 2 ~ODLINESFORrlit. FI72&FI73 . ~57~8 C 2 fnEV PER ER - ]CS~ID6 ..................................................................... ~ ......... 61LL[~T IZ-08-98 ~'--- ~ .................... I ~8251 D ~ ;HA~GES PER ER - ,: ROOF L~NE (FOOI/rlS~)~ ., · :.~ ~FRONT OF(FiTz)ENCLOSURE I ~ ~ FOR ENCLOSURE DETAILS SEE ENCLOSURE Ou~LmNE DRAWINGS. ~ I' 1880.76 I ~ ~ (FI72/FI73) I o ~ t4ZO. 76 ~ o ENCLOSURE SIDES ~[N.su s~m~ ~oPq . 2662 5 IFITI/'FI72) DGEA.FA,FB,FC 3617' DCDA,DB 3157 (FI73) ~ [142.4] [123.5] % - -¢ ................................,,¢I-' .. NOTE 5, PAGE I [48.981 [21 02] LINE BELOW SYMBOL~ApPLIES. TO uPPer Il. It ' ~ ~ o~ ~ ~ , ' ' · 6 5 . ~ ~ ~h 3 Exported on:~__r6Feb 24 2003 aqd is an Un-CoStrolled Document 4 -L 3 [ 2'~-. ........ I 1 HEATERS ~ DUCT ADAPTER (FOI3) :~'~ · ~85il C I ~CHANGES PER ER -GAGDOG61LLETT1~-17-98 [49,5] ~R~8279 E I jR~V IMMERSION flEATEFt 5C SJG BG ].GROSS 10-I5-01 / A362: IIO-125V, 50 WATTg - [55.5J [30.~J - . / CONNECTION: 1830 [6 FT] ' ~ ENGINE / CORD WI~H 5-15 PLgG A363 270-260V, 50 WA/TS ~t.6] ~15.1] NOTE CONNECTION: 203 ED") LEADS WITH INSULATED J ~~ ~, DIMENSION[; SHOWN IN [ ] ARE INCHES. TAB gND I ~ ~ ~'/ [28.31 = ~ 0 ./~ Slg[ VIEW ViEW FRO~ RADIATOR END ALT[~N~TOB H~A-~ : ~ MOUNTED ~2'~2: I~o-125v; IDB ~AIIS EXHAUST MUFFLER (A379) BLOCK,' ~18 10 ~12 AWG WIRE. EXHAUS~ OUTL[5 WHEN USED WI~H AN ENCLOSURE) . ~ 1~487: 120V, ~50 WATTS ~ (:ONNECT~ON: 18]0 [72"] CORD WiTH A293: 220-250V. ~ATTS ~ NE~A 5-15P fliP) CORD E~D. ~580 ~ODEL SPEC "L" _ CONNECIION: COHPR[SSION T[R~41NAL BLOCK, ~18 TO ~12 AWG WIRE.~ ~[22.8] OR WITHOUT LO60 COOLANI' HEATER~ H479; 208V, It] WA~TS; 611 WIIH LO60 OR q036: J20~. 1500 WATTS 240V. 150 ~ATTS [24] ~ODEL SPEC ~[~A 5-15P [lIP) CORD END. NEHA 6-15P [21P] CORD END. 7(,,~) _ ~07,~: 208V, 1125 WATTS: ~'40~. 1500 WATTS ' CONN~CTJON: 1220 [4;5"] CORD WITH ~[~A 6-15P [21P] CORD END. SLIP ON EXHAUST CON~[CTOR (~208) [43.6] I ~ 580 MO)EL SPEC "L '' -- ~ .... ~ [6.63 ~ ENGINE~ ' 611 ~ITH LO60 OR l/ :"' J :j / · REAR EA(:E ~ fRONT FACE OF ~LOC" . f . . ~. _ OF BLOC~ i. ' t~ REAR FACE . I I ' ~ ENGINE O[ ~LOC~ · J j .. C_A~SI[ICATION O~ C...ACT~RISTICS 'iGE~RATOR 'SET OPTIONS ' L J' ' l f' { ~' ' 1' J~ ~J~ = S_JUL ' ' '~GJ ~ J [,T,,, ....... VIEW FRO~ · RADIATOR END T -T, . ~ ....... ~ .............. ' ~ ' .~ 3 ~ 2 I 6. 5 i 4' ~ '~~ " : " · Er~orted on' ~eb 24 2003 and iS an Un-Control!ed Document ~ ~ 3 I 2 ........... p.,.!0. ! .... , ..... · OPTIONAL ~OUNTING L o . o NOTES: ~ ~ I, DImENSiONS SHOWN tN ! }, ARE IN INCHES. ENGINE ENGINE END I-c-I i 413.6 --- i { REAR FACE ~54 ELECTRICAL I DIM "A" F I54 ELECIRICAL Of BLOCK [6] S~UB UP DGBB I DGDA D6EA ] GGFB GGNB REAR FACE I r6} STUB UP · { OGBC OGDB DGFA GGFC GGMC OF BLOC~ I '~ ADS DGCA DGFB GGHD DGCC - "A" 809 759 "A" STANDARD MOUNT NG ~ 4s$ . ~] ~°{ [3~.92 _ [29.9] , · ~ · 30~ A??ROXlM^TE CIRUUtT g~EAK[R ~ 202 [3~.¢1 ....... [2~.~1 ...... [193 - ?94 AP~R [12] --2 ~ 898 .... 852 j OXI~AT[ CIRCOiT BREAKER ~ Ig9 }41NINUN GLITIER SPACE _0~ [3~.~] ''' [33.5] ,-- = INIMLI~ GUT ER SPACE ~ I o J 204 l [35.41 .... j -'- [33.51 (33.71 --- N£UIRAL BUSS--~ NEUTRAL BUSS ~ 907 864 INSULATOR %.% A~G 2~0 ~00 ~CHIL C II [35.7J SIANDOFF 4 PLACES X I1 1022 979 1022 {3/8-)6 SCREW} [4 ' ~ 208 --' [40.2] ['[40.21 '-- <35.5~ [40.2] IO22 IOZ? 979 I022 GROUND BOND " ' 209' --' [40.22 f40 21 -'- f38.5) [40.23 GROUND ~OND TU~ AW6 1,0-500 RC~{L C-~XUW 8 ' AWG ~6-250 ~CMtL -- 2~I 9T7 1072 1072 1072 ,, '¢11 [38] 210 ' ''- [42.2) [42.23 ...... [42.2] . ' [46.1J ¢ ~ ~ (SEE SHEET 2 - 26 · ~ , Fj · ( <6 ]3 0 A.) · z 700A ' ' CLASSIFIC~IION OF C.ARACTERISTICS Exported on: ~Feb 24 2003 and is an Un-CoStrolled Document 4 ~ ,3 i 2 .......... p,,,,L, 1 RECOMMENDED LOCATIONS FOR' ' . . . ' ONE, TWO. OR THREE CONDU~TS · ~ I ~.~, ~/, [ UL/[EC LUGS ~AX A¢~PS WIRE RANGE ACCESSORY CON~ACT INRUSH CONNECT ION .... CO~PER DESCR~ PlJON ~AIiNG CUR~EN~ ; ~1~-[0 AW6 12 VDC SHUNT TR~P ~OA~ [5-60A (SOLID COND. ONLY] CON~RESS ION IER~[NA[S 383 . ~20-16 A~G OR S~AL[ER [~5] ] EA. FORM C 6A Al 690 VAC IOROU[: ~0 LB-IN TOP 10-250A 2/0-2S0 KC~IL I AUX CONTACT + ENTRANCE I IRIP ALAR~ 2.5A AT ~8 VDC~ O.~A Ai 250 VDC ' 400A 3 OR ~2-600 KCNIL 12 VDC SHUNT T~IP IOA [ COMPRESSION IER~INALS ~ '° ~- ~° ~/$~°a --~° '~ ~OOAsooA63OA6OOA 4-POLE4.pOLE3.POLES-POLE ,~10'3~0 KCMIL~l [~l~ ~[13] 12' IVOCAU~RIpCONTACZsHuNTALARMTRIP' _,2 SA A} .48 VDC..O 3A A~ 250 VDC 3.8A~- COMPRESSiON~OROU[: .IO~ERMiNALS 8]~ ~ I 8 ]11~~ ~ 3/0-500 ~C~IL ' I Ea. FOR~ C 5A AT TOROU[: 12 LB-IN I ~.{ 200A 3-POLE I AUX CONTACT + 480 VAC, 3A AT 600 VAC I . ~FOR I OR 2 ~18-14 AWG. I i~ 11 ~ ~ I ~',~l ~ ~ 250A 4-POLE 0.SA Al !25VDt, 0.25A Al.250VDC Il I ; I 250A ,3-250 KCMIL [I ] NONE AVAILABLE ~ t NONE AVAILABLE STANDARD ~OUNT[NG ~]/ ~ 400A ~600 ~C~L 8 ~j] LOOK AT THE CONTROL o o 6aOA] ~ "I ' ~ ~ 80T~O~ 1 ~ ~m k~ ~ ~ THESE WIRE-CONDUiT COMBINATIONS MEET NEC AND CEC. TO USE OTHER COMBINATIONS. REFER lO APPLICABLE CODES lO ENSURE THAT WIRE AMPACIT¥. BEND SPACE I~PICAL CONDU$1 AND I~PICAL CONDUll AND = ~T'" -, AND GUITER SPACE ~EET IH[ RE~U'RE~ENIS' ~ ~IRE SIZE BASED ON NEC ~ ~iR[ SIZE BASED ON NEC ~IHESE SHUNT TRIP UNITS CAN BE OPERATED AT 7~1 OF TABLE 3!0-16 AT 2~C TABLE 310-16 AT 25°C ~ . : ~ ~ . CONTINUOUS APPLIED VOLTAGE. ~ WIRE (COPPER) CONDUIT ~R wIR[ (COPPER} 'Y CONDUIT u '-~ ~ ' [FI~C=-~.~- ~"NS" SHUNT TRIP HAS NO INTERNAL CONTACTS. IT "USi A~P~iOTY S,ZE O Y SiZE A~PS J OTY S'2[ O ·SIZE ~ .. ~7 ~ iFI '~ BE USED [N ~ONJUNCTION WITH AUXILIARY CONTACIS lO 12OO~ J 3 J . 500 KC~IL 12" (.SHOWN) 6BOA 2 J ~00 KCMJ[ . . OPERAIE IO00A 3 400 KCMIL 3.t/2" 400A I 500 ~CMJL I j 3 1/2" ACCEP} CONTINUOUS APPLIED VOLTAGE. ~T CAN AT 75~ OF NOMINAL VOLTAGE. "u '~' - .... ~u ~ 800A :2 500 ACMIL 3 I/2" 250A 'I 250 KCMIL I t 3" . ..............J . · ~ .......... ~a .................. ~AJOR ~ App~OV[~ T_LOEHL[IN . ................. ~ ............... q ...... / ~ .,, I / LINE BELOW SYMBOL~AFPLIES TO UPPER LIMIT I .X~ 0.~ .m~ .,~ m S..UL K 08 J8-9 ~ ,.., . 6 i 5. ~ 4 ..'1' 3 I .2 J 6 5 4,b 3 2 I I ' - ~" I I · ,- - · I ' . ~~U~ ' -- -- 'FUEL SOLENOID ~ECONNEuT I ' J~ ~> c~ c , VCC: (~ u~ J > F~F' P+ ' ' , ,, , PTC MODULE SERVICE] i CONNECTO~ . FOR REFERENCE O~qL'f~ I I I I 0618-6764 IE}l POWER TRANSFER CONTROL [ PTC ) MODULE INTERN ACE LINE-LINE APPLICATIONS( FOR REFERENCE ONLY ) [ CUSTOh, IER~LOADS ,~X SEE SHEET 4 FOR PTC LINE--NEUTRAL WIRING GEN-LI~I PTC N1ODULE L I NE-L I NE .* ' 7B5~ .... 2 I 6 F, ' 4 ~ I I I I LONWORKS. ~B~o~ c,~u~ COMMUN T CA T Z ©NS - MODULE I CONNECTZ ON ~ LED ASSEMBLY BA~G~APH DISPLAY MODULE · J4 ( ~3 BI6I BI61 · 06~2-676a ~ ~ ~QWE~ T~ANSFE~ CONT~QL (PTC NODULE INTE~FAQE .. LINE-NEUTrAL APPLICATIONS '°~ GEN_LI~--31m -- ~VUT~L~--31 PTC NODULE f LTNE--NEUTRAL ) AC W'/RING 0~27-- ~.328--0:i, --02 SEE SHEET ~ FO~ PTC L]NE--LINE WZRING ~e~) '__ v-M ~$~>__ v-N ~ __Exported on: ~Feb 25 2003 and is an Un-co~trolled Document 4 $ 3 I 2 I ! rRDr3791 B I [SEE Et0 - . [RDI]~86 C { ~['~S[D -06 SEE S~[~] ~ - ~1A PL LARSON 08-~8-0~ " UC GENERATORS XI X3 Xl X3 Xl X2 Xl X3 Xl XS. · RARGE · ' RANGE ~ , RANGE , · RANGE · · RANGE · 1~0-i20/220-740 VOLTS 110-139/190-240 VOLTS 220-277/380-~80 VOLTS 110-120/220-~40 VOLTS 110-120/2~0'~40 VOL~S ,,,,,,,, '.LJLI~U) ' 11 JLt(U) / .U LI(U VG'TII' . LI U c,, ' . ~V6ITII) W~fT6} WCfTI2) WILT3) }.UL2 v~. -.~J LS(W ,,,,,, .Ld LS(W). ,,,,,'~ '{~ L?(W U6(74) SERIES DELTA PARALLEL STAR SERIES STAR DOUBLE DELTA .,~ PHASE 4 WiRE 3 PHASE 4 WIRE 3 PHASE ,4 WIRE I PHASE 3 WIRE PHASE 3 WIRE ,:. OUTPUT TERMINALS OUTPUT TERMINALS OUTPUT TERMINALS OU-FPUT TERMINALS OUTPUT TERMINALS · ::.'".'k¢ U.V.W.N. U.V,W,N U,V,W,N U,W. CENTER TAP N. W, V, CENTER TAP N ))~ S ~ W ~ , SEN~o~1~ SENSE N ~ --- SHUNT 2~ ~{~ :--SHUNT 2 ' SENSE N WS(Tg) W UG(TIO) 74) US(TS)~ . ' SENSE W VG(ZII ) W2(~6) WE(TI2) W$(Tg)~ w~ ~ W SENSE W - v ' w v S NS W V5(78 U6~TIO ) VS(TS) VS(TS)-- W6(~12) V2(75 vlfT2) x V2(TS)~ -'( VI(12) U6(T4) SENSE SENSE V U SENSE V US(TT) SENSE V US(TT) U~ UI(TI) IJS(TT~ ~UI(T~ UI(~)) SHUN7 I-- ~ VC(TI I) tIN---SHUNT U2(T4)~ · WE(TI2) ~SENSE U . U2(T4) '~ UI(TI) SENSE U SHUNT I-- SHUN~ I---~l ~SENSE U ~ SENSE U . ~-- SHUNT CODE ' CODE j R028 ll0122~ X X BO04 ltO/lgO X . . j .R099 2'20/380XX C ,/SJFULL2ISiFULL2/SFULL R046 ILO/?20 - , ~ .- R020 1271220 ~ ~ RO?3 2551440 X R04~ II51230 X X J x TAPE END AND ll'E BACK. NOTE S: TABULATION j I. UVW PHASE SEgUENCE WITH C.W. ROTaTIoN 0650_2404_01 FRDIIg?9J FACING DRIVE EHD. 0630_240~_04 [R~1319? 2. W~EN RECONHECTIN6 GENERATOR LEADS, 8OLTS ·. _Exported on: ~Feb 25 2003 and 'is an Un-Co~trolled Document 4 [RDIt9~6 C I ~[VlSEO S~UNT ON -~ ,' IMIA P[I LARSON 08-05-021 · .... · X! X2 X! X2 .Lk~. LI(U) W2(T6) f- . L2fV) W~13)~ .~ L3(W) LO(N) SERIES STAR SERIES DELTA · ~:"" 3. PHASE 4 WIRE 3 PHASE J WIRE ~:':';*Y. -OUTPUI TERmiNALS OUTPUT TERMINALS W6(1)2) SENS~ N V6(TIJ) W2(16) SHUN7 2 W5(]~)~"~W~(13) Je ~ SENSE W U~T4; ~- --~ SENSE U U2(T41 ~- ~ SENSE U ~ W6(TI2) ~- SHUNT I NOTE: JO~ SHOal OP[RAI)O), CONNECT AC HARNESS LEADS: P~G2 TO GENE~IOR lAP LEAD 8 ~,~oo[,[,~]on]~PL[~.b~ NOTE' SENSE LEAD N IS NOT USED 4 ~ P~4 NO~ CO,,EC~ TAPE END' AND I E BACK, .' TAPE & )1[ BAC~ PM64 AND LEAD 6 - -06 CODE I VO~.,*GE SO,Z 1 ~?Z" ~E^~,*~ CODE ~O~^~E ~O,Z ~O~Z DYNASTY CONTROL 0630_1974 IDI ~o~N~R I METRICDW~ ]' FRD,5,,6 0 , REDRA,N. SEE EEO FORCHAN6ES ~ .... & BTP.C UTILITY 'TO GENSET POWERCOMMAND (2100) CONTROL ~OUNTED N OTPCiOTPC CABINET REAR WALL O'F' CABINET - TB3 . ' r ........... = / g~ LNO ~ ~ TRANSFER SWITCH I I I J ~ HI F C J 44J J 44J 2 J 2~NC~ ~INOR~AL AUXILIARY S~{TCH 3~ 3i I REMOTE S]ART I I l-2 ~ I I 4~ d3 I R[~OTE E-STOP t I J <~ BAT ER~ J,,r ~ AUXILIARY SWITCH ~ T " NOTES: t ' I CON[]GURAB~EF 4 I 1. J 7~NO~BYPASS SW~TCH l. WIRE SIZES ~IJSI BE AS FOLLOWS: I ~1~ I CUSIO~ER '~ r~H~ RUN ~;-SENSEI ]0 TRANSFER S~I~CH-LEAD SiZE miST BE I ~4 ~3 I i INPUTS 6 · I NC~ ~ NORMAL _ 7 ~ I D~ERGENC~ - DAIA~ ~ AUXILIARY SWITCH IN'CREASED IF A BATTERY CHARGER IS INSTALLED tN THE SWITCH, 21 I 44 43 J lI~NC~ ~J EMERGENC~ t ~2 ~1~1 8 L~ I {WHEN USED ~i1¢ NO BAIT C~A~GER-LEADS I-~, -2, -3. -4. -5 USE COL A. [ ]2 ~ 9 ~ ~ WITH ? AMP CHARGER-LEADS I-[ ~ ~-3. USE COL. B. I ~ ~j ~1 I = (SEE NOTE 9~ -- WITH ~0 A~P CHARGER-L~ADS I-L & ~-3, US~ COL. C -= J ~ I RELAY MODULE L 15 I J J 4J J 5 GND 3. FOR NULTIPL[ TRANSFER SWITCHES, DUPLICATE R~JN gl FOR EACH SWITCH. DAISY CHAIN CONNECTION IS ACCEPIABL[ PROVIDED I 3~ ~r ~ I ~ NO~ NO ~ (SEE NOTE 8> SIZE & DtSIANCE TO THE LAST S~'IITCH MEET ~H[ SPECS IN NOT[ TBI'I2~ 43 ~ FUSED B~ (IOA~; ' ~ i_1 OURCE I ~ ~2 Al fUSED B~ (IOA~ 18 ONNECTEDJ CO~ CO NOT IN -4 .B~ S~ITCHEDB* ~SA~ ~NC~AUT° ~ 4 CONNECT AN OPEN DRY CONTACT BETWEEN THE APPLICABLE GND 20~ ~ R~T · TERNINAL AND CO~ON (TBS-8). FOR REMOTE TEST, GND 2~ I-~ '~ ~NOI 4 ~NO~ ~ RE~OTE TEST ~ TRANSFER .INHIBIT AND LOAD SHED, CLOSE TO ACTIVATE. ~ SOURCE 2 J FO~ COMjELEVATOR TRANSFER' INHIBIT G,D ~2 CONNECTEDL~ ~ ~~ PRE.]RANSFER NOTE NC NC LOAD SHED (OPTJONAL)J 5 CONTACTS RATED: 4 AMPS AT 30 VDC ~NO~ NO OR ~20V ~AX SOURCE I J cn~J ~ ~ ~NOIUSED CO~ON ~ ' ..{ OPTIONAL NETWORH INTERFACE AVAILABLE C NO~[UTUREUs[ 6 REFER TO ONAN 900-0529 POWERCOMMAND NETWORK ' ~NSTALLAT}ON ~ OPERATION ~ANUAL FOR WiRiNG HEATER NET DATA ~ AVAILABLEJ LUM~ I ~Ico~IRtS[RVEDroR ~ INPUTS FOR CUSTOMER FAULIS. GROUNDED (~DOOR~4OVAC~ LNC~ ~NC~IUI~R[US~ SIGNAL REQUIRED TO ACTIVATE INPUT (MAX 50 MA. TEST OR ~NO~ J 13INO~NOTUS[D ~ REMO~[ SWITCH ~ J~[S[RV[DFOR (WHEN USED) 8 INSTALL JUMPER BETWEEN .TB~-I & TB2-2. . EXERCISE j CO~ ~CO~F~UREUSE . ACTLVE LNC~ ~NO3LoADSHED 9 USE STRANDED TWISTED PAIR WIRES (PART~ 334-1'350 ~ ~CO~ _ OR EQUAL) WHeN CONNECTING DATAI AND DATA 2 TO TH~ N~TWORK. NOT ~: TBS.JI4 ANO JI5 ARE OPTIONAL AND ARE ONLY JO TRANSFER SWITCH SHOWN CLOSED TO NORMAL J~O OR ~40 VAC SOURCE PROVIDED WHEN NEEDED FOR INSTALLED OPTIONS · (PLUG CONNiE]ION) ' BYPASS SWITCH SHOWN NEUTRAL POSITION. II. coNTAcTS RATED: 2 AMPS AT 30 VDC OR 0.60 AMPS AT 120 VAC. 0541-D814 ANNUNCIATOR ~ !2, OPEN CONNECTION ~0 INITIATE EMERGENCY STOP. · THESE TERMINALS MUST BE SHORTED TOGETHER F' GNDB"~ ' "~ SEERUNNoTE ~ %~ REMOTE FMERGENCY_ STOP OPTION NOT USED. 13. I20VAC OR 240VAC AT 5OW. ~ ~ ~ 14. CUSTOMER SUPPLIED EITHER 12 OR 240VDC RELAYS NET DAIA ~ /. ., RUN ~2 OUTPUT SIGNAL 20ma ~ 2~VDC MAX. NEI DATA 2 / SEE NOTE 9 WIRE DISIANC[ IN FEET. ONE WAY SIZE [~ULTIPLY'BY 0.3 FOR ~ETERS) ( AWG ) A B C ' . 14 [ 1800 200 ~0 ' J .... I ...... I,~{ ...................... I ~Iz~00 j 300 60 ...... . .J c? I .........ij,..,..,,,:,,,.,:,,l:,,,.:,' ,, ,, ,, ,,,. .,., ',:,,,.:. '"" "' ...,, , IN [ ONN C ON. OTPC/BIPC 6 t s J .. ~ t' ' 3 ' ( ' . 2. · ' I ~_~xDorted on: ~eb 24 2~003 and is, an Un-C,o~trol. led Doqument ~ -- ~-- $ I ~ ~,~o 'd ~ E (76) "~ .~. ~ ~' /. (254)t ~ / ' ~ ~ I 75 (44) } (639) C/ . . ~ MASS: 102 kg /~ / ~ ~ ~ ~ ~ ~ 3 DIMENSIONS IN'( ) ARE ' ' ~ ~ ~ ~ ' '~--"''~" WIRE) [ ~ j'gE-300~ GRAVITY (OUAN~ITY 2 WIRES) 3/0-250 (25-i20) ' MC~ CU-AL 53.81 45 .81 LUG CAPACITY: 600 AMP (1367 (1 64) (OUAN7ITY 2 WIRES) 250-500 (t20-240 . WIRING AND POWER WIRING. DO NOT · · COMB I N E. 6. SHADED AREA INDICATES WIRING AND CABLE ENTRANCE AREA DO NOT . INSTALL OUTSIDE OF SHADED AREA. ~ r~~L, [{~ 26(660).00 ~ 7. WTABLEIRE BENDING373_6 , SPACE, CONFORMS TO NEC .'[. kB] . ' ~ ' ' ~ ARTICLE 110-16 WHICH STATES THE REOU]REMENT FOR THE MINIMUM CLEAR ~2.50 SPACE IN FRONt OF T~IS UNit t2.fi0 (518). ' (318)_ 9. A POLE SWITCHED NEUTRAL TRANSFER SWITCH SHOWN. A SOLID NEUTRAL BAR ~ !S PROVIDED WI~' 3 ROLe TRANSFER ~ ) ~ · t (~O1 SWITCHES. r44) ~ . 12.50 , -- 8.08 ~ ] 75 (436) (~01 , k~54) 4X ~.438 ' , V ~ ~ 0.00 (2S4) ' [~ AND 4 POLE I l ]0.00 "", ,-..... .................................. ............. I ..... I'1 [.~ ADD NOTE SI~ND~RD CONNECTIONS OPTIONAL: RELflY HODULE [REL~Y IIODULE / ~ LO~D SHED NORMAL NC ~ CONNEC1 ED ~ I ~ NC O NO FAILED TO SNITCH COH ' ~ CLOSE ro~ cus~o~ use .o ~ T ~o4 T~AN~ER SM] lCH ~AI[D: I0 A~. 250 VAC CONNECTED - ~ NO~ USED. ~ NC .... ' ~ COH, RESEPVED FOR SNITCH NO I · N0J AUXiL [A~Y SOURCE I n~-~ HS-~ NC SWITCH C M AVAILABLE ' ~o ~ ~B FU1U~ ~[. REF[~ 10 THE INiERCONNECII~ DRYING FO~ ~ t~ T ~OP[R I~TA[LAIlON OF W]RI~ AND IF GNU SOURCE 8 NC~ ~NS[T C~TROLS AND IRANSFER SWIICH. ]~7-6 AVAILABLE +T '. ..... :0;""2 KBC .[ ~ '0 FOM PRE-TRGNSFER ~ENSET ' K~O B4 5 GEN~I ST~I {' 7 : EXERCISE C M ~ NC I. TBI ~NO TB2 ARE MOUNTED ON THE FRDNT OF THE ~CIIVC IRDNSFER SH]TCH. TB3 IS MOUNIEB 0N iRE LEFT J~7-1G NO ~ SHOWN NITH SOURCE NOT ~V~IL~BL[. G 'x~ KII GENSET 2 ST~I B~ ~)~_~ ~-m I ~ SHOHN NOT ~CTIVE. C0NT~CT5 CHANGE 5T~IE · DURING lESl OR EXERCISE PERIOD. OPT ION~L: ~ ~P BAITERY ;H~RGER ALUMS ~ SHOHN N~TH CONIROL [N AUlOH~TIC ~Og[. CONTACTS S~NDBY DU~L CONNECl ION5 10 ~HP B~TIER~ ~ i J 12-~ CH~NG[ ST~T[ NHEN CONTROL I5 NOT [N ~UIO. TmSr ABDIllmAL COmECl}~ NEED lO BE GENSEI I I27-S GEN-m ~ CHgRGER ALARMSq2m 12-2 ~IKI ~ SHOWN NOi gCll~E. CONl~ClS CHANGE 51AIE FOR H~[ tF IHIS GENii lO ~NSEI C~IROL IS DL~RM j ~ ~ ~C LINE '. 'LING USED IN n ~nL Si~DBY I USGj FAILURE ~NCJ~ AN AD,USTABLE l IME BFF0~E LOAD TRAMSFER OCCURS. ~LIC~TION. REEER tO ~NIERCO~EEIION GENSEi 2 C~TACIS DATED: SIGNAL [2~vAc MmX LNg , ~ SHOWN NOT ~CT]VE, CONTACT~ DURING LO~D SHED. STOl SIGNAL I m/'J ]~-I9 STANDBY 5IA~I FROM LEAD AlSj ~ j , FC°M 44l )2-~ ] ~ SHOWN UNDER NORMAL BATTERY VOLTAGE CONDITION. EXIERNAL B+ 12D-]1 B+ (12-2N V0LI) HI BATIERY/ 45 J2-7 KZ CONTgCTS TRANSFER UNDER A HIGH BATIERY VOLIAGE VOLIAGE ~NC -~ CDNDITION. SUPPLY [ GNU) OSB) 327-22 GNU DIGITAL SIGNAL A MODULE 2~ ~L INO 46, -6 ~ SHOWN UNDER A L~ BAZI[RY VOLI~G[ COND)I1ON. GENSEI 10 GENSET fCOB 471 )~-~ 10. SEE SHEET ~. LEVEL 2 CONIROL ) DISPLpY ~O8ULE ~ _.N0 . j . J~. SEE SHEET ~. 190 VOLT 3 PHASE ~ 20B VOLT ] PH.SE ----- 14. SEE SHEET q. 220 VOLT ] PHASE 240 VOLT 3 PHASE OPT [0NAL: N~l~o~ MOSLE ]~O VOLI ~ PHASE. U~ THISTED PAIR NETWORK DATA l 440 VOLT 3 PHASE J IG. SEE SHELl S. ~80 VOLT 3 PHASE .............. NE]WORK MODULE 5' JZ7-I - i 1 RELhY HODULE OPTIONAL: F , ' REIEAtIbFER J SNO~N NOT ACIIVE. CONIACIS CHANG[ BAR GRAPH I. SLATE DURIBG A FA)LED lO TRANSFER OR RETRANSFER INHIBIT FER ~]i I ~AITERY CHARGER - CONNEC~ A JUMPERORn CLOSED ~ , I BnTtERYCHARAER ALARM5 CONTACT BETWEEN 183-53 AND '.~ ~ ~ I RETRANSFER INHIBIT '~ TB3-D4 TO INHIBII RETRANSFER... ~ · LD)GHAL M0~C . I ,n [ ............................... ' PGA J ' m,s J .... '~ J~'~"'" ' '=' J"'~g~'~l~" . . ......... ~.,,,J.m~o-~owc j I 0626_~3:7 J ~ .~D 6 ~ s ~ ~. 3 ~ · 2 ~Exported on: ~eb 25 2003 amd is an Un-Control!ed Document 4 3 I .,,. ., . .,,,,. j I ~ ISE[ ~[E~ m N~ NB NC NN I ~SITION . I Po~er__ PR~Ra~D~iiiON ) NEUIRAL ~AE USED ~ ON ] POLE TRANSFER I SNIICHES ONLY. AlTERY CHARGER ~ j6~ TB2-3 (OPIIONAL)pB_) 2 ~-~(<P2-~ , O B* GENSEi ~ KB PROGRAMMED TRANSITION TB2~7 RELAY PG-4 P6-Z-- KI TRANSFER lO NORM~ RELAY ' KI K3 ' ~o ~s-~ ~ c~2 CUSTOME~ ~1 L~N~R ~OTO~ m ~ .... CABLES '"~" .-(::L~ ~ ~ Il AIS-N I ~ ~ T ~ ~, ~ ) ~ Kt K2 ~ ~ ,~ ~ ' EMERGENCY REL~ I I (opl IONAL) J J KBC J L~m[ Il' 1 I'~ KBC BAll[RY CHARGER . (apl I S~ 21A~AIJ L INPDT CONTROL ~ELAY J ill-J7 ' On Otg~tal HoduJ~ ~ 312-8 · ~ J12-)8 ' Not in Auto I~ ~1¢ NO1[S: ' ~-ll . ~ ~ ~ T ~ lO. ALL DEVICES ARE SHOWN OE-ENERGIZEO. N]lH Corn F2 -- T( ~ ~ T, ~ ~ 8 ~ ~ SO.CE ? 312-7 ~-]<(P~'~ ~O 57 THE IRANSFER SWIlCH CLOSED 10 NORMAL. 4 ' NOD6LS THE ~ITC~D N[UlRAL POLE IS REPLACE~ q ( WITH A SOLID NEUTRAL BAR. )PH .P)-]m ~ SEE SHEEl 3 FOR TRANsFoRHER PRIHARY JUMPERS, ]H ~Pi-r5 ITH]5 ~IRE Cor~oEO TO IBH-7 0N 12OV L-N ~llSI E~N~ 0N 12Ov L-N ~MSJ cPI-J4 IZ. FOR SINGLE PHASE UNITS: 120/2~0, 3 WIRE - CONNECT POWER CABLES TO A ~ND C [?HIS WIRE NOT pRE~NI ON S]NGL[ PHnSE ~ IZOV L-N UNIIE CPI-ri 120 L-N, 2 HIRE - CONNECT POWER CABLES TO A AND I~UTRAL C EN " _~Exported on: ~Feb 25 2003 a~d is an un-co~trolled Document 4 · ~ I I ~ EC WAS EB ~D~ JW LHS LHS ~-OCT-O~ LINE lO LINE ~OWER MODULE 2 TRANSFORMER CONNECTION5 *CONNECT IONS FOR SPECIAL NYE AND DELTA APPL I CAT IONS VOLl AGE L-N ~ y~ ~ z ~ ] r7 HITH GROUNDED NEUTRAL TH]5 15 THE FACIO~Y CONF!GURATION 2 HIRE I-HIRE, 3-PHASE DELTA OR NYE , l. DISCONNECT THE NEUTRAL 5ENSING I WITH NO NEUTRAL OR UNGROUNDED NEUTRAL FROM TBi2-7 & lBlq-7 ON THE POHER MODULE. NA NN EA TG ~ T/~:~ T~ 4-HIRE, 3-PHASE DELLA NITH GROUNDED NEUTRAL OR I DISCONNECT 7HE NEUTRAL SENSING N]RES I PHASE 4 t ~ 2 4 ~ ? I 2 ] 3 HIRE ' ~ I L NA NC NN EA EC [N ] PHASE I ')~ ~ Nn Ng En E~ ' EC 5[[ gB2B-232B FO~ ~Og VOtl COHNECTION5. on: 6Feb 25 2003 and is an Un-Co~trolled Document 4 REAR VIEN OF BOOR LEF~ SIDEHALL REAR H~LL'OF CABINET ~mL[ SERVICE lOOL 3~2 ~ TB3 RELAY ~DULE 327-9 32-? ? , ~ J27-22 -- TB3-55 ~3 NN IS USED TB)-59~ -- TB~-Sg CURRENI 323 JZq Pl-I PI-2 PI-5 NEUIRAL BAR IS USED ~ I I J~ ~ J~5~L- ~0(C~BI~l ~l 3 P~E MODEL5 ~LT. TB[4 x~-~ TBI2 i ~s~-~ J2-2 ~ 5G-t~ K~-B ~ ~ lB]-2 ri 8~-c . NE'R MODULE 2 ~ TBI2_4 ~ P2-4 I-B -C .-C -C · ~ KI-8 T~I2-1- ~ ~ SEE SHE[l 3 FOR IBII lB12, lgl3 hN0 IBI4 JI'15~/ ~K3-4 JUMPER CONNECI IONS. K]-7 K3-~- S~-NC~ ~S GNO ~' , ON ALL SINGLE PHASE, 2 OR ?HIRE UNITS: 3~-6 5~-?~C81-~ THE NIRE5 CONNECTED FROM 31-~ TO TB]~-] AND _ ii-8 ~ ~j~_[ K~-~-~59-NO~ ~ FROM ZI-I~ TO T~N-J ARE NOT PRESENL . K] ~ ~.~ K3-~-~'S5-~ IN ADDITION, ON I~O VOLI L-N, 2-HIRE UNITS: ' ~BI4-~- EN~ THE NIRE5 CONNECTED FROM ii-3 TO K]-4 ~ND FROH ~ ~ ~Jl-lZ~JI?'18 K2-G-~EA~ il-15 TO K2=4 ARE NOT PRESENI. THE HIRE ~ Jl~-I /~4~TBIq-I-:14 EB ~ CONNECT~0 FRON Hi-4 TO 1~12-4 NILL BE J~-lo~'} L ~ x~-4- [c~ CONNECTE~ FROM KI-4 TO TBI2-7 AND THE HIRE K2-7~ CONNECTED FROH K2-4 CONNECT[~ FROH K2-q TO TB14rT. 32 P2 · 53-C A ~-5~ s~-~ ' "": ': ~ · I,. .... , fl_,...,., ,.~.,,. -. ,.,..= ~ ~,,,,, S, nH k,-ocT-o~~ WD-TR..NoFER. SWITCH , ~' E_~_xported on: ~Feb 25 2003 and is an Un-Co~troiled Document 4 ,~ 3 I 2 I ! I ~ Is[[ SHEET I - 13. ILH~I L~S b~-OCT'02 OPTION ~]IRI'NQ ~l~[~ ~.[~ ~ - ~. L,s~ ~.~ ~,-o~-o~ ~ ~ ~S[[ SH[[7 3 * J~ LHS~ LHS Iza'O¢~'02 REAR VIEW OF BOOR LEFI SIDEWALL NEAR N~LL OF CABINE} ' ' · .322 n -- FB~-5~ -- NN 15 ~ED 21 J NEUlR~ DAP IS ~D C~NT KBC ~ 3 ~LE MODELS ONLY. S~O ]23 J2q Pn~AL J~- BC-53 _~ TBI3 TBI i~ _ 5 313 ~[L~Y MODULE HER ~O~ULE 2 . - HOOULE I ~ J~l ~ p~l~t ~[ ~ 15. NIRINfi FOR RELATS KNA AND KEA IS TYPICAL. ~ TT ' ' ' ~ ~ ~ ~ KZ ~ DEPENDING ON THE NU,BER OF RELAYS iNST~LLEB. Il Pt ~ C~UT[ON: DO NOT DISCONNECT THE CURRENT MODULE NHILE ,,., ' ' ,4 t I i I I I I ~.~ 5HOR]]N6 ~R ~O 5HE EENIEP OF TB4 BEING SUrE 50 4 4 TIGHTEN E~CH SCREN. ~ ~--TeS-4~ ~ ~ ~ ~ ~ ~ ~ ~ THE CURRENT TRANSFORHERS ARE SHORIED DURING SHIPPING. ' BATTERY 4 4-- TB3-43 TB4 DY LOOSENING ALL OF IHE SCRENS AND LIFilNG ET OlJl OF I K~C-62-- 44 . :.?.'.;:' ~1~ , ~ ,.,-~.~'-~,.,.~..~ .~...~ ~,~ ......... u,,~,s,~, I~,-o¢~-,~~ WD-TRANSFER SWITCH' 6' ~ s · I 4 '~ 3 I 2 I Cummins~West, Inc. 4601 E. Brundage Lane Bakersfield, CA 93307-2311 (661) 325-9404 · Fax (661) 861-8719 Standby Power SYstem PROJECT: City of Bakersfield [ire Station No. 15 CUmmins West Inc. 603-037 Submittal Emergency Generator Section 16612 Submitted to: Submitted by: Contra Costa Electric, Inc. Cummins West Inc. 3208 Landco Drive 4601 East Brundage Lane Bakersfield, Ca ?3308 Bakersfield, Ca 93307 (661)3224064 ~7:~ .... - ..... " (661)325-7404 March 14, 2003 CusIc -= San Leandro, CA Arcata, CA Bakersfield, CA Redding, CA ' Fresno, CA W. Sacramento, CA (800) 595~5050 (510) 35~-6101 (800) 595-5050 (66'1) 325-9404 ' · (800) 595-5050 (800) 595-5050 (916) 371-0630 · www. west.cummins.com · JOB NAME: Fire Station No. 15 cuSTOMER · Contra Costa Electric, Inc. CWI REFERENCE: 603-037 INDEX FOR THE SUBMITTAL Warranty Bulletin AB2001/AB-2003 Prototype Test Certification PTS-106C SECTION I .. ONAN Gener~ator Set Bulletin S-1128h Generator Control S-1409a Housing Data Sheet .S-1012a Dual Wall Sub-Base Tank S-1391 b Sound Performance MSP-112d Alternator Data Sheet ADS-211D Automatic Voltage Regulator AC-142a Battery Data Sheet AC-150A Racor Crankcase Filter CCV4500 PCC Remote Annunciator Panel S-1343b PCC2100 Communication Module S-1432 ATS Communication Module S-1434 OTPC Automatic Transfer Switch S-1270b SECTION II Generator Housing Outline 500-3281 Generator Set Outline Drawings 500-3121 Subbase Fuel Tank 500-3172 Generator Set Options 500-3177 Outline Circuit Breaker 500-3278 WD - Genset Control 612-6764 WD - Genset Reconnect 630-2404 WD-Interconnection Drawings 630-1974 Automatic Switch Drawing 310-1307 WD-Transfer switch 626-2327 BILL OF MATERIAL Model/Order Qty. Description desiqnation Supplier 1 175 DGFB Generator Set, Cummins/Onan Diesel fueled standby power rated at 175 kW, 120/208 volt, 4 wire, 60 HZ at 1 $00 RPM, with standard equipment per bulletin # S-1128h and the following accessories: · Jacket water heater 120 volt, 1 O. · 12 volt starting system · PowerCommand 2100 Control · PMG alternator with regulator · 600 Amp, 3 pole, mainline circuit breaker · 12 lead / 105 deg rise alternator · Group 31 battery & rack inside of housing · Weather protective housing and mounted muffler · Double Wall (12 hour) Fuel Tank UL listed · Cooling system 50 degree C. · Oil and coolant drains extensions "~ · EPA certified engine · Vibration isolators, Pad type Model/Order Qty. Description desiqnation Supplier 1 OTPC-600 Automatic Transfer Switch Cummins/Onan 600 Amp, 208 volts, 3 o, 4 pole with standard equipment per bulletin# S-1270b plus the following optional equipment: · Nema 1 Enclosure · Level two control with'meters · Battery charger, 2 amP12 volt · Exerciser clock Factory 0.8 PF full.load test with report Year Comprehensive Warranty Copies operation, parts, and maintenance, manuals · START- UP AND TESTING On completion of installation by others, Cummins West Inc. service personnel will 'perform a standard installation inspection to include the following: · Check all contractor termination's on generator set and transfer switch · Check all mounting hardware and anchors associated with the' generator set and transfer switch Check phase rotation (three phase motor loads) · Inspect soundness of all parts, proper installation, Correct settings, proper alignments, make any necessary adjustment for proper operation · Test safety devices Service personnel will then fill the engine generator with oil and antifreeze and install the batteries as recommended by the manufacturer. After initial start-up service personnel will perform the following connected load tests. Cold start test '· Operate for 2 hours @ 100% load concurrentlY with inspection and training, resistive load bank provided. · Operate and test with connected load. All Pertinent data will be recorded, i.el, voltage, frequency,· kilowatts, power factor, load current, oil pressure, water temperature and ambient temperature. Recordings Will be made every fifteen minutes the duration of the field tests. Service personnel will demonstrate all alarms and safety shutdowns. Battery charger and jacket water heaters will be demonstrated at this ·time. No fuel is provided for testing. Two coPies of test reports will be forwarded within ten (10) days. · Testing during normal hours of operation 8am -4pm M-F. Other times available upon request as quoted by the service department. ' TRAINING .. · ,.. Cummins West Inc. certified technician Will instruct the operating and maintenanCe'. -.....:i'.?,~ personnel in procedures for starting, testing and operating of the standby diesel driven generator set, automatic transfer switch and accessories concurrently with load testing of · system'. ' Onan Worldwide ·Warranty and Extended Coverage Program Options Base Warranty l-Year Base Warranty L028 The complete electrical power system (generator set, controls and associated· switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of one year from the date of system start-up. Said coverage shall include pads, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's standard published limited warranty. Standby Applications 2-Year Comprehensive Extended CoVerage L029 For standby power applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of two years or 1500 hours, whichever occurs first from the date of system start-uP. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's standard published limited warranty. There shall be no deductibles applied to said warranty. 5-Year Basic Extended Coverage L030 For standby power applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), .as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 1500 hours, Whichever occurs first from the date of system start-up. Said coverage shall include replacement parts for the entire coverage period as well as the labor to replace warrantable parts, through the second year of coverage, per the manufacturer's standard published limited warranty. The owner is responsible .for all expenses beyond the base w~t'.r~eriod except as described above. There shall be no deductibles applied to said warranty, i~;~~- 5-Year Comprehensive Extended Coverage L031 For standby power applications only, the complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the ·single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship fora period of. five years or 1500 hours, whichever occurs first from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per. the manufacturer's standard published limited warranty.' There shall be no deductibles applied to said warranty. 10-Year Major Components Extended Coverage L041' For standby ·power applications 0nly, the complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of ten years or 3000 hours, .whichever occurs first from the date of system start-up. Said coverage shall include replacement parts, as specified, for the entire coverage period, as well as the labor to replace warrantable parts, through, the second year of coverage, per the manufacturer's standard published limited warranty. The owner is responsible for all eXpenses beyond the base warranty period, except as described above. There shall be no deductibles applied to said warranty. ©2000 onan Corpo~'ation. Onan is a registered trademark of Onan Corporation. Cummins iS a registered trademark of Cummins Engine Company. AB2003 212000 Utility Load Management Applications** 2-Year Utility Load Management ComprehenSive Extended Coverage L053' For Utility Load Management ** applications only, the complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the single-source Manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period 'of two years or 1500 hours, Whichever occurs first from the date of system start-up. Said coverage will include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per manufacturer's standard published limited warranty. There shall be no deductible applied to this warranty. 5-Year Utility Load Management Basic Extended Coverage L054' For Utility Load Management ** applications only, the complete electrical power system (generator. set, controls and associated switches, switchgear and accessories), as provided by the single-source. Manufacturer shall bewarranted by said manufacturer against defects in materials and workmanship for a period of five years or 4000 hours, whichever occurs first from the date of system start-up. Said coverage will include replacement parts for the entire coverage period, as well as the labor to replace warrantable parts through the second year of coverage, per manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty except as described above. There shall be no deductible applied to this warranty. 5-Year Utility Load Management Comprehensive Extended Coverage L055' For Utility Load Management ** applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 4000 hours, whichever occurs first from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per manufacturer's standard published limited warranty. There shall be no deductible applied to this warranty. Prime Power Applications 2-Year Prime Power Extended Coverage L040* · For prime power applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said. manufactUrer against defects in materials and workmanship for a period of two years or 6000 hours, whichever occurs first from the date of system start-up. Said coverage shall include replacement parts and .the labor to replace warrantable parts, per the manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty period, except as described above. There shall be no deductibles applied to said warranty. Rental Power Applications 3-Year Prime Power, Rental ApplicatiOn Coverage L093 For prime power rental applications only, the complete electrical system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of three years or 6,000 hours, whichever occurs first from the date of system start-up. Said coverage shall include replacement parts and the labor to replace warrantable parts, per the manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty period except as described above. There shall'be no deductibles applied to said warranty. *These programs are available only· in the United States .and Canada. **Utility Load Management extended coverage warranties are available only for equipment operating under a contract through an approved electrical, utility Icad management program. Prime power ,. applications are not eligible for Utility Load Management extended coverage warranties. " · 'Product mUst be applied and operated in accordance with Power Ratings set out in the Commercial · Worldwide Limited Warranty AB2001. ©2000 Onan Corporation. Onan is a registered trademark of Onan Corporation, Cummins is a registered trademark of Cummins Engine Company. AB2003 2/2000 Commercial Worldwide Warranty Commercial Generator Set Transfer SwitCh Switchgear Power Limited WarrantY . Copyright©2002. Cummins Power Generation is a registe~d trademark of Cummins Inc. All Rights Reserved. AB2001-01 12/2002 1 Base Coverage Coverage Period Commercial Generator Set and Transfer Switch "- This is a limited warranty which applies to all Cummins Power Generation® brand Commercial Generator Sets and assOciated Accessories (hereinafter' referred to as "Product"). Product will be free from defects in material and workmanship for a period of one (1) year from the date of "in service" Or 18 months from shipment (24 months for permanently installed equipment) to the first end user, whichever comes first. (Permanently installed is defined as Product installed and intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of construction. This does not include' applications such as a generator set mounted on a concrete slab' and hooked up to a building.) Commercial Switchgear This i's a limited warranty, which applies to all Cummins Power Generation® brands Switchgear and associated Accessories (hereinafter referred to as "Product"). Product will be free from defects in material and workmanship for a period of one year from the date of "in service" or 18 months from shipment to the first end user, whichever comes first. All Commercial Product 'Repair or replac, ement parts are warranted fOr ninety (90) days from the date of purchase, excluding labor and travel expenses except in those cases where the end user has paid these expenses for a previous repair. Non-Cummins Power Generation accessories are not covered under this warranty. In the case of Product used for rental or demonstration purposes, the base coverage period begins on the date the Product is first used for such .rental or demonstration purposes. This warranty is extended to all subsequent owners of the Product during the coverage period. Said coverage shall include parts, labor, travel expenses and labor to remove/reinstall said Product. See your Distributor for details. " Cummins Power Generation Responsibilities Cummins Power Generation's liability and owner's sole remedy are limited to the repair or replacement, at.Cummins Power Generation's option, of the Product or Parts that do nOt conform to this warranty. In accordance with Cummins Power Generation's Warranty Administration policies, Cummins poWer Generation will pay for the parts and labor required to repair the Product and, when necessary,, reasonable labor expenses associated with the 'removal and reinstallation of the Product if such work is done by an authorized Cummins Power Generation/Onan Distributor or designated service repreSentative. In accordance with Cummins Power Generation's Warranty Administration policies, Cummins Power Generation will pay limited travel expenses (excludes mobile applications) for generator sets 20 kW and' above, transfer switches and switchgear tOtal round trip is limited to 500 miles (800kin) and 11 hours travel time and for generator sets below 20 kW total round trip is limited to 100 miles (160 kin) and 2.5 hours travel time when necessary to make on-site repairs. The cost of maintenance items Such as oil, filter elements, belts, hoses starting batteries and light bulbs will be paid fOr by Cummins Power Generation when such items are not reusable because of the warrantable failure. Copyright©2002.' Cummins Power Generation is a registered trademark of Cummins Inc. All Rights Reserved. AB200I:0I 12/2002 2 Owner's Responsibilities The owner is obligated to install, operate and maintain the Product in accordance with the recommendations published by Cummins Power Generation, including, without limitation, operating within power rating designation set out in Power Rating section for generator sets, below.* The owner is responsible for the costs associated with such maintenance. ~The owner I is responsible for any adjustments which may be required beyond 90 days from the in service date. Prior to expiration of the applicable warranty and within 30 days after discovery of the warrantable failure, the owner must notify an authorized Cummins Power Generation/Onan Distributor or designated repair facility of any warrantable failure and have the repair or replacement made by such facility. Installation inspection and initial start-up of Commercial Product must be conducted by an authorized Cummins Power Generation/©nan distributor or designated representative. The owner is responsible for payment of any of the following expenses that might be incurred as a result of afailure under the terms of this warranty: 1. Rental equipment used to 'replace the Product being repaired, other downtime expenses, and all business costs and losses. 2. Telephone, communication, living and travel expenses incurred by the owner. 3. The premium costs for overtime labor requested by the owner. 4. The cost of airfreight or other extraordinary expenses for shipment of parts over and ~:- above premium surface 'transportation. ' " 5. Any other consequential or incidental amounts. *Power Ratings Cummins Power' Generation generator sets must be applied within the following rating designations: Standby Power Rating The standby power rating is applicable for supplying emergency power for the duration of normal power interruption. No sustained overload capability is available for this rating. This rating is appliCable to installations served by a reliable normal utility source. This rating is only applicable to variable loads with an average load factor of 80% of the standby rating for a maximum of 200 hours of operation per year. In. installations served by unreliable utility sources (where outages last longer or occur more frequently), where operation is likely to exceed 200 hours per year, the prime power.rating should be applied. The standby rating is only applicable for emergency and standby applications where the generator set serves aS the back-up to the normal utility source. No sustained utility parallel operation is permitted with this rating. For applications requiring ' sustained utility parallel operation, the prime power or base load rating must be utilized. Prime Power Rating The prime power rating is applicable for suPplying electric power in .lieu of commercially purchased power as set out below. The numberof allowable operating hours per year is unlimited for variable load applications but is limited for constant load applications as described below: . Copyright©2002. Cummins Power Gencration is'a registered trademark of Comrains Inc. All Rights Reserved. AB200I-0I t2/2002 Unlimited Running Time Power Prime power is available for an unlimited number of annual operating hours in variable load applications. ApplicatiOns requiring any utility parallel operation at constant load are subject to running time limitations. In variable load applications, the average load factor should not exceed· 70% of the prime power rating. A 10% overload capability is available for a period of one hour within a twelve hour period of operation, but not to exceed 25 hours per year. The operating time at or above the Prime Power Rating must not exceed 500 hours per year. Limited Running Time Prime Power Prime power is available for a limited number of annual operating hours in conStant load applications such as interruptible, load curtailment, peak shaving and other applications that· normally involve utility parallel operation. Generator sets may operate in parallel with the utility source up to 750 hours per year at power levels not to exceed the Prime Power Rating. Any application requiring more than 750 hours of operation per year at the Prime Power Rating should use the Base Load Power Rating. Base Load Power Rating The base load power rating is applicable for supplying power continuously to a load up to 100% of the base rating for unlimited hOurs. No sustained overload capability is available at this rating. This rating is applicable for utility base load operation. In these applications, generator sets are operated in parallel with a utility source and 'run under constant loads for extended periods of time. Note: In determining .average load factor, loads of less than 30% are considered as 30% and time at standstill is not counted. Limitations Cummins Power Generation is not responsible for the repair or replacement of Product required because of normal wear, accident, misuse, abuse, improper installation (such as installing a generator set designed for stationery use in a mobile application), lack of maintenance, unauthorized modifications, improper storage, negligence, improper or contaminated fuel, or use of pads that do not meet Cummins Power Generation specifications. : NORMAL WEAR: This warranty will not cover repair where normal use has exhausted the life of a part or Product. All mechanical devices need periodic pads replacement and service to perform well. It should be remembered that the service life Of any product is dependent on the care it receives and the conditions under which it has to °perate. Coolant heaters will be covered for a period of one year from date of start-up. This warranty shall not apply to starting batteries. THERE IS NO OTHER EXPRESS WARRANTY, AND NO PERSON IS AUTHORIZED TO GIVE ANY' OTHER WARRANTIES OR TO ASSUME ANY OTHER LIABILITIES ON CUMMINS POWER GENERATION'S BEHALF UNLESS MADE OR ASSUMED IN WRITING BY AN OFFICER OF CUMMINS POWER GENEP, ATION. IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY AND FITNESS FOP, A PARTICULAR PuRpOSE ARE LIMITED TOTHE PERIODS OF COVERAGE SET FORTH ABOVE. TO THE EXTENT · PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. IN NO EVENT IS CUMMINS POWER GENERATION LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. C~pyright©2002. Cummins Power Generation is a registered trademark of Cummins In~. All Rights Reserved. AB2001~01 12/2002 4 This warranty gives the owner specific legal rights. The owner may also have other rights which vary depending on .local laws. In some areas, local laws do not allow limitations on how long an implied warranty· lasts or do not allow the exclusion of incidental or consequential damages, so the above limitations may not apply to you. Extended Coverage** Features · Several levels of Extended Coverage are available on C~ommercial Products. BasiC, Comprehensive, Major CompOnents***, Prime Power and Utility Load Management. Extended Coverage programs are available only in the United States and Canada. Cummins Power Generation provides total system coverage for all Commercial Product and associated Accessories. There are NO deductibles applied to these programs. ~kJ **See AB2003-81. · il~ Coverage Period - Generator Set or Transfer Switch Jll]fl~witch_clear Cummins Power Generation Responsibilities. Warranty Base Comprehensive Basic Comprehensive Prime Power Major Utility Load Program Warranty Extended Extended Extended Extended Component Management Coverage Coverage Coverage Coverage Extended Comprehensive Coverage** Extended Covera§e Generator Set L028 L029 L030 L031 LO40 LO41 L053 Sales Feature Transfer G002-7 G006-7 G004-7 G007-7 N/A G008-7 N/A Switch Sales Feature · Switch RFQ RFQ RFQ RFQ RFQ RFQ RFQ Sales I Feature Years From I 2 5 5 2 10 2 Date In Service Hours Unlimited 1500 1500 1500 6000 3000 1500 Covered Shipment to First End User Unit Remove/ Preapproved Preapproved Year 1 Only preapproved Year 1 Only Year 1 Only Preapproved Reinstall Regions Worldwide U.S. and U.S. and U,S. and U.S. and .U.S, and U.S, and Covered Canada Canada Canada Canada Canada Canada Only Only ' Only Only Only Only Product Generator . Generator Generator Generator Generator Diesel 200+ KW Diesel Covered Set or Set or Set or Set or Set or Generator Set Generator Set or Transfer Transfer Switch Transfer Transfer Switch Transfer or Transfer Transfer Switch or Switch or or Switch or or Switch or Switch or Switchgear Switchgear Switchgear Switchgear Switchgear Switchgear Switchgear . Labor Standard Standard Through Standard Standard Through Standard · Year 2 Year 2 Only Only **Major Components Extended Coverage provides only replacement pans for the following major components: Engines - Cylinder block, camshaft, crankshaft, connecting rods and flywheel; Alternator - main rotor, main stator and drive disc; Transfer Switch - actuator motor and main contacts; Switchgear - buswork and main cimuit breaker. ' ***see AB2003-01 for details regarding extended Coverage options. " ****Warranty coverage is extended an additional 6 months for all permanently installed generator set or'transfer switch. Permanently installed is defined as .. ' Product installed and intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of %:.. construction. 'This does not include applications such as a generator set mounted on a concrete slab and hooked up to a building. This does not apply to · switchgear.. Copyright~2002. Cummins Power Generation is a registered trademark of Cummins Inc. All Rights Reserved. AB2001-O1 12/2002 Coverage Period - Generator Set or Transfer Switch or Switchgear Cummins Power Generation Responsibilities (Continued) Warranty Utility Load Utility Load RS 12000 Intentionally Intentionally Intentionally Intentionally Program Management Management Residential Blank Blank Blank Blank Extended Comprehensive Standby Coverage Extended Coverage Generator Set L054 L055 Standard Sales Feature Transfer Not Available ' Not Available Standard Switch Sales Feature Switch RFQ RFQ Not Available Gear Sales Feature Years From 5 5 2 Date In Service ' Hm~rs 4000 4000 Maximum 200 Covered Hours Per Year ' Months From 60/66**** 60/66**** 18/24'*** Shipment to First End User Unit Remove/ Year 1 Only Preapproved Year 1 Only Reinstall Regions U.S. and U.S. and Worldwide Covered Canada Canada Only Only Product Generator Generator Generator Covered Set or Set or .Set and Switchgear Switehgear Transfer SWitch RST60/100/20 0 Labor Through Standard Through Year 2 Year 1 Only Only***** y'***Warranty coverage is extended an additional 6 months for all pem~anently installed generator set or transfer switch. Permanently installed is defined as Product installed and intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of construction. This does not include applications such as a generator set mounted on a concrete slab and hooked up to a building *****Year 2 coverage is parts only. · Owner's Responsibilities Under Comprehensive Extended Coverage, owner responsibilities are identical to those noted under the Base Warranty. Under Basic Extended Coverage, the owner is responsible for ali expenses beyond the Base Warranty period except the cost of the failed warrantable part and the labor to remove/replace such failed part through the second year, as specified in the Base Warranty. Under Major Components Extended Coverage, the owner responsibilities are identical to those listed under Basic Extended Coverage up to year 5 or 1500 hours; whichever occurs first. In years 6 through 10 or hours exceeding 1500, up to 3000~ the owner is responsible'for all expenses except the cost of the failed warrantable majOr component as specified under Cummins Power Generation's ReSponsibilities. Copyright©2002. Cummins Power Generation is a registered trademark of Cummins Inc. Ail Rights Reserved. AB2001-01 12/2002 .. Under Prime Power EXtended Coverage, the owner is respOnsible for all expenses beyond the BaSe Warranty period except the.cost of the failed warranta:ble part and the labor to remove/replace such failed part as specified in the Base Warranty. · For.all Extended Coverage programs, the Owner is responsible for providing Written documentation showing that the product has been maintained in accordance with Cummins Power Ge.neration's published recommendations. , Limitations Extended Coverage options for Standby Applications apply onlY to Cummins Power Generation brand Generator Sets, Transfer Switches, Switchgear and associated Accessories used exclusively in emergency standby power applications. 10 year Extended Coverage applies only. to Cummins Power Generation brand diesel gensets rated 200 kW/60 Hz and above. Extended Coverage options for Utility Load Management ApplicatiOns apply only to Cummins Power Generation brand diesel Generator Sets, Transfer Switches, Switchgear and associated Accessories rated at 200 kW/60 Hz and above used exclusively in Utility Load Management Applications. 2 year Prime Power Extended Coverage applies only to Cummins Power Generation brand diesel GeneratOr Sets, Transfer Switches, Switchgear and associated Accessories, including set mounted controls. All Commercial Product must be registered within the Base Warranty period.. If this requirement is not followed, a penalty charge will apply. See your Cummins Power Generation Distributor for details. If you have any questions regarding your warranty rights and responsibilities, you should contact your Cummins Power Generation/Onan distributor by calling 1-800-888-6626. Copydght~2002. Cummins Power Generation is a registered trademark of Cummins Inc. All Rights Reserved, AB200]-01 12/2002 7 Prototype Test Supported Emergency/Standby Generator Sets,' Certification Onan Corporation certifies that industrial Cummins®/Onan® brand generator sets bearing the Prototype Test Supported (PTS) seal have been subjected to a design and development process that inctudes extensive prototype testing and evaluation. A PTS production model is engineered and manufactured according to documentation developed through comprehensive research, design and design verification. Design verification is based on tests of pre-production prototype models manufactured specifically for prototype test purposes and not sold as new equipment. To be certified as a pTS model, the generator set must satisfy these prerequisites: DESIGN: The PTS certified generator set must be designed specifically for emergency/standby applications that require high reliability and rapid response. PROTOTYPE TESTING: Design suitability of the PTS certified generator 'set must be proven by tests on pre-production prototype models. The prototype test program is intended to: 1. Confirm the engine and generator have reserve capacity beyond rating to minimize the potential of damage or shutdown during steady state or transient loading conditions, including momentary overloads. .. 2. Demonstrate generator set, controls and accessories capability to perform reliably and compatibly in service during disturbances common in actual load circuits. 3. Verify the integrity of the generator and excitation system insulation systems and electrical components to withstand heating under rated load and transient overcurrent conditions. 4. Evaluate generator set mechanical and electrical strength to perform without damage during abnormal operating conditions, such as .short circuits or out-of -phase paralleling. While operating at rated load, the generator set must be subjected to several 3-phase short circuits of 20 second duration. After the tests, the generator set is inspected to verify that no electrical or mechanical damage was incurred by anY components. 5. Determine. by endurance testing that no resonance conditions exist in the generator set or accessories that will cause premature failure of components on production units. 6. Investigate and identify failure modes to minimi~,e the risk of any single component failure or human error that could lead to lack of essential electrical supply. 7. Provide a margin of safety, by actual trials, between the generator set component design and protection systems so that the components are not damaged before the protective devices activate a shutdown. DOCUMENTATION AND SOFT1NARE: The PTS certified generator set mUSt be documented in a single drawing package with all components identified with Onan part numbers. A PTS test certificate must be crated for each PTS generator set certifying the PTS testing performed. QUALITY ASSURANCE: Engineering drawings, specifications and test requirements for a PTS certified generator set must be classified by components and assembly quality characteristics. A component and process inspection and test plan must be developed and maintained to measure product conformance to documentation requirements. pRODUCTION MODEL TESTING: PTS certified generator sets must be subjected to Complete production tests that demonstrate conformance to specifications at all rated conditions, including start-up, full load pick-up and a performance run at full rated load and power factor. 1/96 Bulletin F-927 PROTOTYPE TEST SUPPORT (PTS)· 60 HZ TEST SUMMARY· · 125DGEA Model: 200DGFC 150DGFA Engine: 6CTAA8.3-G1 175DGFB 200DGFC Alternator: UCD3J The following summarizes prototype testing conduCted on the designated representative prototype of the specified models. This testing is conducted to verify the complete generator set electrical and mechanical design integrity. Prototype testing is conducted only on generator sets not sold as new equipment. Maximum Surge Power: 208 kW Steady State Performance: The generator set was evaluated to determine the stated :The generator set was tested to verify steady state operating maximum surge power. ~erf0rmance was within the specified maximum limits. Voltage Regulation: + 1% Random Voltage Variation: + 1% Maximum Motor Starting: 770 kVA Frequency Regulation~ 5 % The generator set was tested to simulate motor starting by Random Frequency Variation: -+ 0.50 % applying the specified kVA load at Iow lagging power factor rransient Performance: (0.4 or lower). With this load applied, the generator set recovered to a minimum of 90% rated voltage. The generator set was tested to verify single step loading capability as required by NFPA 110 and verify acceptable voltage and frequency response on oad addition or Alternator Temperature Rise: rejection. The following results were recorded: The highest rated temperature rise ( 150 °C) test results are reported as follows to verify that worst case temperature rises Full Load Acceptance: do not exceed allowable NEMA MG1 limits for class H ;.~..:~. insulation. Tests were conducted per IEEE 115, rise by Voltage Dip: 25.8 % -",-':".~:~ resistance and embedded detector, with the rated voltages. Recovery Time: 1.7 Second Only the highest temperatures are reported. Frequency Dip: 4.75 % Location Maximum Rise (°C) Recovery Time: 3.2 Second Full Load Reiection: Alternator Stator 86 Voltage Rise: 19.2 % Alternator Rotor 91 Recovery Time: 1.2 Second Exciter Stator 37 Frequency Rise: 3.9 % Exciter Rotor 47 Recovery Time: 1.7 Second Torsional Analysis and Testing: Harmonic Analysis: (per MIL-STD-705B, Method 601.4) The generator set was tested to verify that the design is not Line to Line Line to Neutral · subjected to harmful torsional stresses in excess of 5000 psi. A spectrum analysis of the transducer output was conducted Harmonic No Load Full LOad No Load Full Load over the speed range of 1200 to 2000 RPM. 3 0.06 0.184 0.23 0.14 5 0.89 0.79 0.82 0.76 Cooling System.: 40 °C Ambient 7 0.73 2.05 0.72 2 0.5 in. H20 restriction 9 0.03 0.03 0.77 0 The cooling system was tested to determine ambient 11 0.09 0.64 0.05 0.62 temperature and static restriction capabilities. The test was 13 0.04 0.53 0.05 0.53 )erformed at full rated load in elevated ambient temperature 15 0.01 0 0.13 0 ruder static restriction conditions. Durability: Electrical and Mechanical Strength: The generator set was subjected to a minimum 500 hour The generator set was tested to several single phase and endurance test operating at varialbe load up to the standby three phase faults to verify that the generator' can safely rating based Upon' MIL-STD-705 to verify structural soundness withstand the forces associated with short circuit conditions. and durability of the design. The generator set was capable of producing full rated output at the conclusion of the testing. . Cummins Power Generation Specifications May Change Without Notice. PTS- 106C pOwer GeneratiOn Diesel Generator Set Model DGFB 60 Hz 175 kW, 219 kVA Standby 160 kW, 200 kVA Prime Description Features The Cummins Power Generation DG-series commemial UL Listed Generator Set - The complete generator set generator set is a fully integrated power generation system assembly is available Listed to UL2200. providing optimum performance, reliability, and versatility for Cummins Heavy-Duty Engine - Rugged 4-cycle industrial stationary standby or prime power applications, diesel engine delivers reliable power, Iow emissions, and A primary feature of the DG GenSet is strong motor-starting fast response to load changes. capability and fast recovery from transient load changes. The Alternator - Several alternator sizes offer selectable motor- torque-matched system includes a heavy-duty Cummins 4- starting capability with Iow reactance 2/3 pitch windings, Iow cycle diesel engine, an AC alternator with high motor-starting waveform.distortion with non-linear loads, fault-clearing kVA capacity, and an electronic voltage regulator with three short-circuit capability, and class H insulation. The phase sensing for precise regulation under steady-state or alternator electrical insulation system is UL1446 transient loads. The DG GenSet accepts 100% of the Recognized. nameplate standby rating in one step, in compliance with Control Systems - The PowerCommand electronic control NFPA 110 requirements, is standard equipment and provides total genset system ..*.., .. The standard PowerCommand® digital electronic control is an integration, including automatic remote starting/stopping, ':?{:ii~;:' integrated system that combines engine and alternator precise frequency and voltage regulation, alarm and status controls for high reliability and optimum GenSet performance. .message display, AmpSentryTM protection, output metering, Optional weather-protective housings and coolant heaters auto-shutdown at fault detection, and NFPA 110 shield the generator set from extreme operating conditions, compliance. PowerCommand control is Listed to UL508. Environmental concerns are addressed by Iow exhaust Cooling System - Standard cooling package provides emission engines, sound-attenuated housings, exhaust reliable running at the rated power level, at up to 50°C. silencers, and dual-wall fuel tanks. A wide range of options, ambient temperature. accessories, and services are available, allowing configuration to your specific power generation needs. Integral Vibration Isolation - Robust skid base supports the engine, alternator, and radiator on isolators, minimizing Every production unit is factory tested at rated load and power transmitted vibration. factor. This testing includes demonstration of rated power and single-step rated load pickup. Cummins Power Generation E-Coat Finish - Dual electro-deposition paint system manufacturing facilities are registered to ISO9001 quality provides high resistance to scratching, corrosion, and standards, emphasizing our commitment to high quality in the fading. design, manufacture, and support of our products. The Housings - Optional weather-protective housings are. generator set is CSA certified and is available as UL2200 available. Listed. The PowerCommand control is ULS08 Listed. Fuel Tanks ~ Dual wall sub-base fuel.tanks and in-skid day All Cummins Power Generation systems are backed by a tanks are also offered. comprehensive warranty program and supported by a Certifications - Generator sets are designed, worldwide network of 170 distributors and service branches to assist with warranty, service, parts, and planned maintenance · manufactured, tested, and certified to relevant UL, NFPA, ISO, IEC, and CSA standards. support. Warranty and Service - Backed by a comprehensive warranty and worldwide distributor, service network. © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) Generator Set The general specifications provide representative configuration details. Consult the outline drawing for installation design; Specifications - General See outline drawing 500-3121 for installation design specifications. Unit Width, in (mm) 40.0 (1016) Unit Height, in (mm) 56.4 (1433) Unit Length, in (mm) 104.8 (2662) Unit Dry Weight, lb (kg) 3255 (1476) Unit Wet Weight, lb (kg) 3350 (1520) Rated Speed, rpm 1800 VOltage Regulation, No Load to Full Load +1.0% Random Voltage Variation . +1.0% Frequency Regulation 5% Random Frequency Variation +0.5% (Isochronous optional +_0.25% Radio Frequency Interference Optional PMG excitation operates in compliance with BS800 and VDE level G and N. Addition of RFI protection kit allows operation per MIL-STD-461 and VDE level K. Cooling Standby Prime Fan Load, HP (kW) 7.9 (5.9) 7.9 (5.9) Coolant Capacity with radiator, US Gal (L) 7.5 (28.4) 7.5 (28.4) Coolant Flow Rate, Gal/min (L/min) 64.0 (242.2) 64.0 (242.2) Heat Rejection To Coolant, Btu/min (MJ/min) 6630.0 (7.0) 6055.0 (6.4) Heat Radiated To Room, Btu/min (M J/rain) 2615.0 (2.8) 2322.0 (2.5) Maximum Coolant Friction Head, psi (kPa) 5.0 (34.5) 5.0 (34.5) Maximum Coolant Static Head, ft (m). 60.0 (18.3) 60.0 (18.3) Air Combustion Air, scfm (m~/min) 550.0 (15.6) 540.0 (15.3) Alternator Cooling Air, scfm (m"/min) 1460.0 (41.3) 1460.0 (41.3) Radiator Cooling Air, scfm (m*/min) 6670.0 (188.8) 6670.0 (188.8) Max. static Restriction, in H20 (Pa) 0.5 (124.5) 0.5 (124.5) Rating Definitions Standby Rating based on: Applicable for supplying emergency power for the duration of normal power interruption. No sustained overload capability is available for this rating. (Equivalent to Fuel Stop Power in accordance with ISO3046, AS2789, DIN6271 and BS5514). Nominally rated. Prime (Unlimited Running Time) Rating based on: Applicable for supplying power in lieu of commercially purchased .power. Prime power is the maximum power available at a variable load for an unlimited number of hours. A 10% overload capability is available for limited time. (Equivalent to Prime Power in accordance with ISO8528 and Overload Power in accordance with ISO3046, AS2789, DIN6271, and BS5514). This rating is not applicable to all generator set models. Base Load (Continuous) Rating based on: Applicable for supplying power continuously to a constant load up to the full output rating for unlimited hours. No sustained overload capability is available for this rating. Consult authorized distributor for rating. (Equivalent to Continuous Power in accordance with ISO8528, ISO3046, AS2789, DIN6271, and BS5514). This rating is not applicable to all generator set models. Site Derating Factors Eng'ne power available up to 6010 ft (1831 m) at ambient temperatures up to 104°F (40°C). Above 6010 ft (1831 m) derate at 4% per 1000 ft (305 m), ancJ 1% per 10°F (2% per 11°C) above 104°F (40°C). © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2~03) Engine Cummins heavy-duty diesel engines use advanced combustion technology for reliable and stable power, Iow emissions, and fast response to sudden load changes. Mechanical governing is standard. Electronic governing is available for applications requiring constant (isochronous) frequency regulation such as Uninterruptible Power Supply (UPS) systems, non-linear loads, or sensitive electronic loads. Optional coolant heaters are recommended for all emergency standby installations or for any application requiring fast load acceptance after start-up. Specifications - Engine Base Engine Cummins Model 6CTA8.3-G2, Turbocharged and Affercooled, diesel-fueled Displacement Jn3 (L) 504.0 (8.3)' Overspeed Limit, rpm 2100 +50 Regenerative Power, kW 22.00 Cylinder Block Configuration Cast iron with replacable wet cylinder liners, In-line 6 cylinder Cranking Current 550 amps at ambient temperature of: 32°F (0°C) Battery Charging Alternator 37 amps Starting Voltage .12-volt, negative ground Lube Oil Filter Types Single spin-on canister-combination full flow with bypass Standard Cooling System 104°F (40°C) ambient radiator Power Output Standby Prime Gross Engine Power Output, bhp (kWm) 277.0 (206.6) 252.0 (188.0) BMEP at Rated Load, psi (kPa) 233.0 (1606.5) 214.0 (1475.5) Bore, in. (mm) 4.49 (114.0) 4.49 (114.0) Stroke, in. (mm) 5.32 (135.1) 5.32 (135.1) .,:i"~: ' '~ Piston Speed, flJmin (m/s) 1596.0 (8.1) 1596.0 (8.1) "~!i?.' Compression Ratio 16.8:1 16.8:1 Lube Oil Capacity, qt. (L) 25.2 (23.8) 25.2 (23.8) Fuel Flow Fuel Flow at Rated Load, US Gal/hr (L/hr) 55.0 (208.2) 55.0 (208.2) Maximum Inlet Restriction, in. Hg (mm Hg) 4.0 (101.6) 4.0 (101.6) Maximum Return Restriction,-in. Hg (mm Hg) 10.0 (254.0) 10.0 (254.0) Air Cleaner Maximum Air Cleaner Restriction, in. H20 (kPa) 25.0 (6.2) 25.0 (6.2) Exhaust · Exhaust Flow at Rated Load, cfm (m~/min) 1515.0 (42.9) 1400.0 (39.§) Exhaust Temperature,°F (°C) 1055.0 (568.3) 955.0 (512.8) Max Back Pressure, in. H20 (kPa) 41.0 (10.2) 41.0 (10.2) Fuel System, fueIDireCtshutoffinjecti°n' number 2 diesel fuel, fuel filters; water separator; automatic electric Fuel Consumption Standby Prime 60 Hz Ratings, kW (kVA) 175 (219) 160 (200) Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full US 3.9 6.6 9.6 13.2 3.7 6.1 8.8 11.9 Gal/hr L/hr 15 25 36 50 14 23 ' 33 45 © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) Alternator Several alternators are available for application flexibility based on the required motor-starting kVA and other requirements. Larger alternator sizes have lower temperature rise for longer life of the alternator insulation system, in addition, larger alternator sizes can provide a cost-effective use of engine power in across-the-line motor-starting applications and can be used to minimize voltage waveform distortion caused by non-linear loads. Single-bearing alternators couple directly to the engine flywheel with flexible discs for drivetrain reliability and durability. No gear reducers or speed changers are used. Two-thirds pitch windings eliminate third-order harmonic content of the AC .voltage waveform and provide the standardization desired for paralleling of generator sets. The standard excitation system .is a self (shunt) excited system with the voltage regulator powered directly from the generator set output. Alternator Application Notes Separately Excited Permanent Magnet Generator (PMG) sYStem - This option uses an integral PMG to supply power to the voltage regulator. A PMG system generally has better motor-starting performance, lower voltage dip upon load application, and better immunity from problems with harmonics in the main alternator output induced by non-linear loads. 'This option is recommended for use in applications that have large transient loads, sensitive electronic loads (especially UPS applications), harmonic content, or that require sustained Short-cimuit current (sustained 3-phase short circuit current at approximately 3 times rated for 10 seconds). Alternator Sizes - On any given model, various alternator sizes are available to meet individual application needs. Alternator sizes are differentiated by maximum winding temperature rise, at the generator set standby or prime rating, when operated in a 40°C ambient environment. Available temperature rises range from 80°C to 150°C. Not all temperature rise selections are available on all models. Lower temperature rise is accomplished using larger alternators at lower current density. Lower temperature rise alternators have higher motor-starting kVA, lower voltage dip upon load application, and they are generally recommended to limit voltage distortion and heating due to harmonics induced by non-linear loads. Alternator Space Heater - is recommended to inhibit condensation. Available Output Voltages Three Phase Reconnectable Sin,qle Phase Non-Reconnectable Three Phase Non-Reconnectable ' .~ 120/208 [ ] 120/240 [ ] 220/380 [] 127/220 [] 347/600 [] '139/240 [] 120/240 [] 240/416 [] 254/440 [] 277/480 © 2003 Cummins Power Generation .Specifications subject to change without notice S~1128h (2/03) Specifications - Alternator Design Brushless, 4-pole, drip-proof revolving field Stator 2/3 pitch Rotor Direct-coupled by flexible disc Insulation System Class H per NEMA MG1-1.65 Standard Temperature Rise 150°C star~dby Exciter Type ~ Shunt Phase Rotation~ A (U), B (V), C (W) Alternator Cooling Direct-drive centrifugal blower AC Waveform Total Harmonic Distortion <5% total no load to full linear I°ad <3% for any single harmonic Telephone Influence Factor (TIF) <50 per NEMA MG1-22.43. Telephone Harmonic Factor (THF) <3 Three Phase Table~ 105° C 105° C 105° C 125° C 125° C 125° C 150° C 150° C 150° C Feature Code B418 B415 B304 B417 B414 B303 B416 B413 B419 Altemator Data 211 211 211 211 211 210 211 211 210 Sheet Number ¥01tageRanges 110/190 120/208 347/600 110/190 120/208 347/600 110/190 120/208 347/600 Thru Thru Thru Thru Thru Thru 120/208 1391240 1201208 139/240 120/208 1391240 220/380 2401416 220/380 240/416 220/380 240/416 Thru Thru Thru Thru Thru Thru 240/416 277~480 240/416 2771480 240/416 277/480 : Surge kW 187 187 188 187 187 186 187 187 186 Motor Starting kVA Shunt 672 672 672 672 672 563 672 672 563 at 90% sustained voltage) PMG 791 791 791 791 791 663 791 791 663 Full Load Current - 120/208 127/220 139/240 220/380 240/416 254/440 277/480 347/600 Amps at Standby 607 574 526 332 304 287 263 210 Notes: 1. Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor. Also see Note 2 below. Single Phase Table 105° C 105° C 125° C 125° C 125° C Feature Code B418 B415 B417 B414 B273 Alternator Data 211 211 211 211 212 ~heet Number Joltage Ranges 120/240~ 120/240~ 120/240~ 120/240~ 120/240z ~urge kW 184 184 184 184 187 Vlotor Starting kVA Shunt 395 395 395 395 420 'at 90% sustained /olta~le) PMG 465 465 465 465 500 :ull Load Current - 120/240~ 120i2402 ~,mps at Standby 486 730 :~ating · Notes: 1. The broad range altemators can supply single phase output up to 2/3 set rated 3-phase kW at 1.0 power factor. 2. The extended stack (full single phase output) and 4 lead alternators can supply single phase output up to full set rated 3-phase kW at 1.0 power factor. © 2003 Cummins Power Generation Specifications· subject to change without notice S-1128h (2/03) Control System PowerCommand Control with AmpSentryTM Protection " · The PowerCommand Control is an integrated generator set control system providing governing, voltage regulation, engine protection, and operator interface functions. · PowerCommand Controls include integral AmpSentry protection. AmpSentry provides a full range of alternator protection functions that are matched to the alternator provided. ~ · Controls provided include Battery monitoring and testing features, and Smart-Starting control system. · InPower PC-based service tool available for detailed diagnostics. · Available with Echelon LonWorksTM network interface. · NEMA 3R enclosure. · Suitable for operation in ambient temperatures from -40C to +70C, and altitudes to 13,000 feet (5000 meters). · Prototype tested; UL, CSA, and CE com ~liant. AmpSentry AC Protection Engine Protection Operator Interface · Overcurrent and short circuit shutdown · Overspeed.shutdown · OFF/MANUAL/AUTO mode switch · Overcurrent warning · Low oil pressure warning and shutdow~ · MANUAL RUN/STOP switch · Single & 3-phase fault regulation · High coolant temperature warning and · Panel lamp test switch · Over and under voltage shutdown shutdown · Emergency Stop switch · Over and under frequency shutdown · High oil temperature warning (optional) · Alpha-numeric display with pushbutton · Overload warning with alarm contact · Low coolant level warning or shutdown access, for viewing engine and alternator · Reverse power and reverse Var · Low coolant temperature warning data and providing setup, controls, and shutdown · High and iow battery voltage warning adjustments · Excitation fault · Weak battery warning · LED lamps indicating genset running, not in · Dead battery shutdown auto, common warning, common shutdown ' Fail to start (overcrank) shutdown · (5) configurable LED lamps · Fail to crank shutdown · LED Bargraph AC data display (optional) · Redundant start disconnect ~iI''~ '~ '· Cranking lockout · Sensor failure indication Alternator Data Engine Data Other Data · Line-to-line and line-to-neutral AC volts · DC voltage · Genset model data · 3-phase AC current · Lube oil pressure · · Start attempts, starts, running hours · Frequency · Coolant temperature · KW hours (total. and since reset) · Total and individual phase kW and kVA · Lube oil temperature (optional) · Fault history · Load profile (hours less than 30% and hours more than 90% load) · System data display (optional with network and other PowerCommand gensets or transfer switches Governing Voltage Regulati°n Control Functions · Integrated digital electronic isochronous · Integrated digital electronic voltage · Data logging on faults governor regulator · Fault simulation (requires InPower) · Temperature dynamic governing · 3-phase line to neutral sensihg · Time delay start and cooldown · Smart idle speed mode · PMG (Optional) · Cycle cranking '· 'Glow plug control (some models) · Single and three phase fault regulation · (4) Configurable customer inputs · Configurable torque matching · (4) Configurable customer outputs · (8) Configurable network inputs and (16) outputs (with optional network) Options [ ] Power Transfer Control I [ ] Key-type mode switch '[~ Echelon LonWorks interface ~' Analog AC Meter Display I [ ] Ground fault module [ ] Digital input and output module(s) (loose) [ ] Thermostatically Controlled Space [ ] Engine oil temperature ~, Remote annunciator (loose) Heater [ ] Auxiliary Relays (3) © 2003 Cummins Power Generation Specifications subject to change without notice . S-1128h (2/03) Generator Set Options · Engine Exhaust System Generator Set · .~X[' 120/240 V, 1000 W coolant heaters ~J GenSet mounted muffler [ ] AC entrance box · [ ] 120/240 V, 150 W lube oil heater [ ] Heavy duty exhaust elbow ~. Batteries [ ] Electronic governor [ ] Slip on exhaust connection [] Battery charger Export box packaging Cooling System UL2200 Listed [~ 125°F (50°C) ambient cooling Main line circuit breaker [ ] Remote radiator cooling PowerCommand Network Communication Module (NCM) Fuel System [ ] QuietSite Stage 1 housing w/silencer 12 hour dual wall sub-base tank [] QuietSite Stage II housing w/silencer 24 hour dual wall sub-base tank [~ Remote annunciator panel [ ] Single wall sub-base fuel tank, 125 Spring isolators gal Weather protective enclosure with silencer Alternator [ ] 2 year prime power warranty "~ 105°C rise alternator [ ] 2 year standby warranty [ ] 125°C rise alternator 5 year power warranty [] 120/240 V, 100 W anti-condensation heater ~ PMG excitation . [] Single phase Available Products and SerVices A wide range of products and services is available to match your power generation system requirements. Cummins Power Generation products and services include: .;':'--:~,~:'-~.~ ·. Diesel and Spark-Ignited Generator Sets · Transfer Switches · Bypass Switches · ·Para el Load Transfer Equipment · Digital paralleling Switchgear · PowerCommand Network and Software · Distributor Application Support · Planned Maintenance Agreements © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2~03) Warranty All components and subsystems are covered by an express limited One-year warranty. Other optional and extended factory warranties and local distributor ma ntenance agreements are available. Contact your distributor/dealer for more information. Certifications ~ ISO9001 - This generator set was designed and ~nanufactured in facilities certified to ISO9001. ~® CSA - This generator set is CSA certified to product class 4215-01. PTS - The Prototype Test Support (PTS) program verifies the performance integrity of the generator set design. Products bearing the PTS symbol have been subjected to demanding tests in accordance to NFPA 110 to Verify the design integrity and performance under both normal and abnormal operating conditions including short circuit, endurance, temperature rise, torsional vibration, and transient response, including full load pickup. .UL The set is available Listed to UL2200, Stationary Engine Generator Assemblies. The generator PowerCommand control is Listed to UL508 - Category NITW7 for U.S. and Canadian usage. See your distribUtor for more information Power Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 763.574.5000 Fax: 763.574.5298 www.cumminspower.com Cummins and PowerCommand are registered trademarks of Cummins Inc. AmpSentry is a trademark of Cummins Inc. LonWorks is a registered trademark of Echelon Important: Backfeed to a utility system can cause electrocutiOn and/or property damage. Do not connect ,enerator sets to any building electrical system except through an approved device or after building main switch is open, © 2003 Cummins Power Generation · Specifications subject to'change without notice S-1128h (2/03) POwer PowerCommand Digital Generator Set Control Description Features The PowerCommandTM Control (2100) is a Major Control Features Include: microprocessor-based generator set monitoring, metering, and control system. The Control provides an · Digital Engine Speed Governing Controls to operator interface to the genset, digital voltage provide isochronous frequency regulation. regulation, digital governing, and generator set . Digital Voltage Regulation, 3-phase sensing protective functions. The integration of all the functions into a single control system provides enhanced · AmpSentryTM.PrOtectiOn for true alternator reliability and performance compared to conventional overcurrent protection. control systems. · Analog and Digital AC Output Metering. PowerCommand generator set controls are suitable for · Battery Monitoring System to sense and warn use on a wide range of generator sets in nOn-paralleling against a weak battery condition. ~..?.. applications. The P0werCommand Control will directly '":.i~'":':~' read AC voltages up to 600VAC, and can be configured · Digital Alarm and Status Message Display for any frequency, voltage, and power connection · Generator set Monitoring: Displays status of all configuration from 120-600VAC. critical engine and alternator generator set · 'The PowerCommand control is designed for mounting functions. on the generator set. -. Smart Starting Control System: Integrated fuel Control power for PowerCommand is usually derived ramping to limit black.smoke and frequency from the generator set starting batteries. The control overshoot, in addition to optimized cold weather functions over a.voltage range from 8VDC to 35VDC. starting. The control offers a Wide range of standard control and · Advanced Serviceability using InPowerTM, a PC- digital display features so custom control configurations based software service tool. are not needed to meet application specifications. · PowerCommand Network (optional) Provides System reliability is not compromised by use of LonMark interface to external devices through a untested special components, twisted pair wire. · Integrated Power Transfer Control (optional) Provides automatic power transfer control functions integrated into genset control · Certifications- Suitable for use on generator sets that are designed, manufactured, tested, and certified to relevant UL, NFPA, ISO, IEC, and CSA standards. · Warranty and Service- Backed by a comprehensive war[anty and worldwide distributor service network. © 2002 Cummins Power Generation Specifications subject to change without nOtice S-1409a (10/02 · (5) Lamps that are conflgurable for color and Operator Panel function. These lamps are configured with InPower for any condition monitored by the control. Default The operator panel provides the user with a complete configuration for these lamps include the following package of easy to view and use information, functions: Connections to the Operator panel are. locking plug interfaces, for reliable, vibration-resistant Low Oil Pressure Warning ~ interconnection to the generator set wiring harness. High Engine Temperature Warning Low Oil Pressure Shutdown Control Switches and Functions Overspeed Shutdown · OFF/MANUAL/AUTO Mode Control Switch - Fail To Start The. NOT IN AUTO lamp will flash when the control is in the MANUAL or OFF mode. In the Ans}og AC Metering Panel (optional) AUTO mode, the generator set 'can be started with a start signal from a remote device, such as an automatic transfer switch. · MANUAL RUNiSTOP Control Switch - When the mode control switch is in the MANUAL position and the MANUAL RUN/STOP switch is pressed, the Generator set will start, bypassing time delay start. The control is configurable to include an idle period on manual start. If the generator set is running in the MANUAL mode, pressing the RUN/STOP switch will cause the generator set to · shut down after a cooldown at idle period. · PANEL LAMP/LAMP TEST Control Switch - The PowerCommand control can be equipped with.an Depressing the panel lamp switch will cause the analog AC metering panel that simultaneously displays panel illumination to operate for approximately 10 3-phase line to line AC volts and current, kW, power minutes. Pressing and holding the switch will ' factor, and frequency. sequentially illuminate all LED lamps on the panel to confirm proper operation of these components. The meter panel is composed of a series of LED's i?:'~:?....~..· EMERGENCy STOP Control Switch - Pressing configured in bar graphs for each function. The LED's the emergency stop switch will cause the ' · are color coded, with green indicating normal range generator set to immediately shut down. The values, amber for warning levels, and red for shutdown conditions. Scales for each function are in % of generator set is prevented from running or nominal rated values. Resolution is 1%for values cranking with the switch pressed in. close to nominal, and increases at values far from [] Operator' Adjustments. The control includes nominal. 'provisions for many set up and adjustment functions via raise/lower switches on the operator panel. Functions that can be adjusted by the operator include:. Time delay start (0-300 seconds) Time delay stop (0-'600 seConds) Alternator voltage (plus or minus 5%) · Alternator frequency (plus or minus 5%) Indicating Lamps The operator panel includes a series of LED indicating lamps to allow the operator to view the general status of the generator set. Functions displayed include: · Green'lamps to indicate generator set running (operating at rated voltage and frequency); remote start signal received. · Red (flashing) lamp to indicate Not-in-Auto mode; ~..:. and a red lamp to indicate common shutdown. i. . '~.....~.'.'"~'-' · Amberlamp for common warning. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Alphanumeric Display Panel· increments. The data is presented on the operator panel based on total operating hours On the generator set, based on number of hours under 30% Icad, and number of hours at more than 90% of rated. InPower can be used to read data in detail (10% increments). Generator set Output Voltage - all phases, line to line and line to 'neUtral, accuracy 1%. Data for all phases is displayed simultaneously to allow viewing of voltage ~ balance. Generator Set Output Current - all phases, accuracy 1%. Data for all phases is displayed simultaneously to allow viewing of Icad balance. Generator Set OutPut Frequency The PowerCommand control is provided with an alphanumeric display capable of displaying 2 lines of Generator Set Power Output - PowerCommand data with approximately 20 characters per line. The displays generator set kW and kVA output (average . display is accompanied by a set of'six tactile feel and individual phase, and direction of flow), and power membrane switches that are uSed by the operator to factor with' leading/lagging indication.. Accuracy 5%.' navigate through control menus, and to make control Generator Set kWh Power Output - Displays total adjustments. (There are no rotary potentiometers in kiloWatt-hours produced by the generator set, and total the control. All adjustments are made via the display produced since last reset, with time stamp of time of panel or InPower.) Display is configurable for multiple last reset. languages. It is configurable for units of measurement. Al! data on the control can be viewed by sCrolling Engine Starting Battery Voltage through screens with the navigation keys. Engine Lube Oil Pressure .. The control displays all active fault conditions with the Engine Coolant Temperature ' latest displayed first. Active and inactive faults are Engine L'ube Oil Temperature (option) displayed.. System Data Display - The generator set will The display panel includes a screen-saver timer that exchange data with Cummins transfer switches utilizing will turn off the display after 30 minutes of inactivity. PowerCommand transfer controls and other generator Touching any key will turn the screen back on.' sets using the PowerCommand 2100 control that are Generator Set Hardware Data - Generator set rating ' located on the same site and interconnected using a' in kVA, complete generator set model number and PowerCommand network. Information displayed from provisions for generator set serial number, 'engine each transfer switch in the system includes: transfer model and serial number, and alternator model and switch name (assigned by customer at site), kW Icad serial number. The control stores the' part number of (when fitted with Icad monitoring equipment), sources the control and the'software version present in the available, source connected, and if any alarm control. This information is read using InPower. conditions are present on the switch. Genset data includes genset name, kW Icad, status, and name of Data Logs - Number of start attempts and number of ' any alarm cOnditions that are present. start attempts since reset. Number of timesgenerator · set has run, and duration of generator set running time. Service Adjustments'- The operator panel includes Generator set kWh produced. The control also stores provisions for adjustment and set up of all control number of start attempts, operating hours, and kW functions in the generator set. The operator panel hours since each has been reset. 'This data is read includes an access code that is used to protect-the with InPower. control from unauthorized Service level adjustments. Adjustment History - Provides a record of adjustment and setting changes made on the control, and identifies whether adjustment was made Via the operator panel or with a service tool. If a service tool is used, the control provides a record of the serial number of the tool used. This information is read with InPower. Fault History - ProvideS a record of the moSt recent fault conditions with time stamp, along with the number of times each fault has occurred. Up to 20 events are stored in the control non-volatile memory. Load Profile Data - Control logs data indicating the . · operating hours at percent of rated kW Icad, in 10%' © 2002 Cummins Power Generation Specifications subject to change wi!h0ut notice S-1409a (i0/02 Internal Control Functions Engine Control Engine Governing Remote Start Mode ~ PowerCommand accepts a ground signal from remote devices or a network signal The PowerCommand control includes integrated digital governing capability, to directly drive an engine fuel to automatically start the generator set and immediately control valve. Features of the governing system (when accelerate to rated speed and voltage, enabled) include: PowerCommand includes a Smart StartingTM system, that is designed to quickly start the engine, minimize Isochronous Governing - Controls engine speed ~ within plus or minus 0.25% for any steady state load black .smoke, and minimize voltage and frequency overshoot and oscillations on starting. The control from no load to full load. Frequency drift will not system does this by careful control of the engine fuel exceed plus or minus 0.5% for a 60F (33C) change in system and alternator excitation.system, ambient temperature over an 8 hour period. Temperature Dynamics - Modifies the engine fuel The Control can incorporate a time' delay start and a · Warm-up period at idle speed. See Engine Governing system (governing) control parameters as a function of engine temperature.. Allows engine to be more for details, responsive when warm, and more stable when Sleep Mode - PowerCommand can be configured to operating at lower temperature levels. include a sleep mode. When enabled, and when the mode select switch is in the OFF position, the control Smart Idle Mode - Engine governing can be regulated will revert to a Iow power consumption mode until a at an idle speed for a programmed period on automatic control switch on the operator panel is operated stop of the engine or in manual mode. In an automatic (RESET, PANEL LAMPi MANUAL RUN, or mode, the control will bypass the idle period if the EMERGENCY STOP). engine at a Iow load level for ~ufficient duration for cooldown. During idle mode engine protective functions Data Logging - The control maintains a record of are adjusted for the lower engine speed, and alternator manual control operations, warning and shutdown funCtion and protections are disabled. conditions, and other events. The control also stores Idle speed can be initiated by the operator when the critical engine and alternator data before and after a fault occurs, for use by InPower and the technician in generator set is running in the manual mode. ·. evaluating the root causes for the fault condition. Glow Plug Control (optional) - Modifies the engine . '~'~ .~;i: start cycle to include a programmed time period for ~.'~?'" Fault Simulation Mode - PowerCommand, in conjunction with InPower software, will accept operation of glow plugs. This feature is available on commands to allow a technician to verify the proper generator sets that.require glow plug control only. operation of all protective functions of the control, by simulating failure modes or by forcing the control to operate outside of its normal operating ranges. Engine Starting - The control system automatically Controls the engine starter, and provides proper engine fueling and alternator control to provide fast and efficient starting. Cycle Cranking - Configurable for number of starting cycles (1 to 7) and duration of crank and'rest periods. .Control includes starter protection algorithms to prevent the operator from Specifying a starting sequence that might be damaging. Time Delay Start and Stop (Cooldown) - Configurable for time delay of 0-300 seconds.prior to starting after receiving a remote start signal, and for time delay of 0-600 seconds prior to ramp to idle or shut down after signal to stop in normal operation modes. Default for both time delay periods is 0 seconds. © 2002 cummins Power Generation .Specifications subject to change without notice S-1409a (10102 data. Adjustments to most set points are made using the InPowerTM service tool. Alternator Control The control system includes a "fault bypass" mode that PowerCommand includes an integrated 3-phase line- may be enabled by a service technician. The fault to-neutral sensing voltage regulation system that is bypass mode forces the system to function regardless compatible with either shunt or PMG type excitation of the status of protective functions. (Each function systems. The voltage regulation system is full wave must be individually bypassed.) In. this mode the only rectified and has a PWM output for good motor starting protective functions that are operational are overspeed, capability and stability when powering nOn-linear loads, loss of speed sensor, or moving the control switch to Major system features include: the off position, or pressing the EMERGENCY STOP Digital Output Voltage Regulation - PowerCommand switch. The control maintains a record of the time that will regulate output voltage to within 0.5% for any loads the mode is enabled, and all warning or shutdown .between no Icad and full Icad. Voltage drift will not conditions that have occurred while in the "fault bypass" exceed p~us or minus 0.5% for a 60F (33C) change in mode. . temperature in an 8 hour period. On engine starting, or The control system automatically logs the condition of sudden toad acceptance, voltage is controlled to a the generator set logged parameters on a fault maximum of 5% OvershoOt over nominal level, condition. Torque-MatChed Volts/Hz Overload Control - The Many protective functions within the control system are voltage roll-off set point and rate of decay (i.e., the conflgurable for warning, shutdown, or both (2 levels). slope of the volts/hertz curVe) is adjustable in the Exceptions to this include functions such as Overspeed control, conditions, and loss of speed sensing. In addition, Fault Current Regulation - PowerCommand will some warning functions can incorporate control regulate the output current on any phase to a maximum functions as a consequence Of a fault. 'of 3 times rated current under fault conditions for both PowerCommand provides the following system single phase and three phase faults. 'The regulation protective functions: system will drive a permanent magnet generator (PMG) to provide 3 times rated current on all phases for motor · Ground Fault Warning (option- 600VAC class starting and short circuit coordination PUrposes. generator sets with solid ground) -Ground"fault sensing is adjustable over a range of 100-1200" Protective Functions amps, with time delays of 0-1 second. May be On a warning condition the control will indicate a fault configured for shutdown rather than alarm. by lighting the warning LED on the control panel, and · Configurable Alarm and Status Inputs- displaying the fault name and code on the operator. PowerCommand will accept up to four alarm or display panel. The nature of the fault and time of status inputs (configurable contact closed to' occurrence are logged in the control. The service ground or open) to indicate customer-specified manual and InPower service tool provide service keYs conditions. The control is programmable for and procedures based on the service codes provided, warning, shutdown or status indication, and for labeling the input. Eight additional faults can be On a shutdown condition, the control will light the input to the control via the network. shutdown LED on the control panel, display the fault name and code, and initiate shutdown and lock out the · Emergency Stop - Annunciated whenever the generator set. The control maintains a data 10g of all local 0r remote emergency stop signal is received. fault conditions as they occur, and time stamps them Alarm panel distinguishes between local or remote with the controller run time and engine operating hours operatiOn. © 2002 Cummins Power Generation Specifications subject to change without notice · S~:1409a (10102 Engine Protection AmpSentryTM · Overspeed Shutdown - Default setting is 115% AmpSentry is a comprehensive monitoring and control of nominal, system integral to the PowerCommand control that · Low Lube Oil pressure Shutdown - Level is guards the electrical integrity of the alternator and preset to match the capabilities of each engine. .power System by providing protection against a wide Control includes time delays to prevent nuisance array of fault conditions in the generator set or in the load. It also provides single and 3-Phase fault current shutdown signals. · regulation, so that downstream protective devices have · Low Lube Oil Pressure Warning - Level is preset the maximum current available to quickly clear fault to match the capabilities of each engine. Control conditions, without subjecting the alternator to includes ·'time delays to prevent nuisance Potentially catastrophic failure conditions. See shutdown signals, document R1053 for a full size time overcurrent curve. · High Coolant Temperature Shutdown- Level·is· preset to match the capabilities of each engine. ~' Control includes time· delays to prevent nuisance shutdown signals. · High Coolant TemPerature Warning - Level is ?,~,--' AL TERNA TOR preset to match the capabilities of each engine, i!~ · THERMAL Control includes time delays to prevent nuisance DAJt'IAGE shutdown signals. cuRvE · High Oil TemPerature Warning (oPtion)- Level is '!i~ ' I' ' preset to match the capabilities of each engine. ' Control' includes time delays to prevent nuisance · ~'i~ ~ AMPSENTRY shutdown signals. ' 't0 ......... i ...... "'-':~ ......... /'~-'OrVERCURRENT ~· Low Coolant Level Warning/shutdown i '!~./! PROTECTION · LowCoolant Temperature Warning- Indicates Seconds ! ?/ i'CURVE that engine temperature may not be high enough 1 I · LOw and High Battery.Voltage Warning - Indicates battery charging system failure by continuously mOnitoring battery voltage, i ', Weak Battery Warning - The control system will - test the battery bank each time the generator set ~ , · is signaled to start, and indicate a warning if the 0.03 - ........ ~ .................................... ~ ........................ generator set battery indicates impending failure. · Dead Battery Shutdown - Indicates that generator set failed tO start due to failed starting 1 10 . Amps ( x rated) battery. · Fail to Start (Overcrank) Shutdown Functions included: · Fail to Crank Shutdown - Control has signaled ,' Over Current Warning - Output current on any starter to crank engine but engine does not rotate, phase at more than 110% of rating for more than · Redundant Starter Disconnect 60 seconds, or more that 400% for more than 1 · Cranking Lockout - The control Will not allow the second. starter to attempt to engage or to crank the engine · Over Current Shutdown (51) - Output·current on when the engine is rotating., any phase is more than 110%, less than 175% of · Sensor Failure Indication - All analog sensors rating, and approaching thermal damage point of are provided with sensor failure logic to indicate if alternator. Control includes algorithms to protect the sensor or interconnecting wiring has failed, alternator from repeated over current conditions Separate indication is provided for fail high or Iow.. over a short period of time. · Short Circuit Shutdown - Output current on any · phase is more than 110%, more than 175% of ' rating, and approaching thermal damage point of · . alternator. Control includes algorithms to protect ' alternator from repeated over current conditions over a short Period of time. © 2002 Cummins Power Generation Specifications subject to change without notice . S-1409a (10/02 · High AC Voltage Shutdown (59) - Output voltage Power Transfer Control (optional). on any phase exceeds preset values. Time to trip is inversely proportional to amount above The Power Transfer Control feature allows threshold. Values adjustable from 105-125% of PowerCommand to provide integrated automatic power nominal voltage, with time delay adjustable from transfer functions include source availability sensing 0J25-10 seconds. Default value is 110% for 10 and transfer device monitoring and control. Standard seconds, functions include: · Low AC Voltage ShutdOwn (27) - Voltage on any · Single or 3-phase (line to line or line to neutral) phase has dropped below a preset value, close differential under voltage sensing for utility . Adjustable over a range of 50~95% of reference (mains) service. Sensing for pickup in an voltage, time delay 2-10 seconds. Default value is adjustable range from 85-100% of nominal, with 85% for 10 seconds. Function tracks reference' default at 95% of dropout setting. Dropout is voltage, configurable 75,98% of pickup, with default at 85%. · Under Frequency Shutdown (81u) - Generator ° 3-phase over voltage sensing for normal utility set output frequency cannot be maintained, service adjustable for pickup at 95-105% of . Settings are adjustable from 0~10 hertz below ' dropout, and dropout configurable for 105-135% of nominal governor set point, for a 0-20 second time nominal. Time delay is adjustable in a range of delay. Default: 6Hz, 10 seconds. 0.5-120 seconds. Default is disabled, and is enabled using InPower. · Over FrequencY Shutdown/Warning (81o) - Adjustable for operation in a range of 0-10 hertz · under frequency sensing for normal utility service. above nominal frequency, with a time delay of.O- Adjustment range is 80-95% of nominal. Default is 20 seconds. Defaults:.Disabled. disabled, and is enabled using InPower. · Over Load (kW) Warning - Provides a warning · C0nfigurable sequence of operation with or without. indication when engine is operating at a load level adjustable program-transition capability. over a set point, or due to underfrequency. Adjustment range is 0~60 seconds. Adjustment range: 50-140% of rated kW, 0-120 · Remote Exercise feature. Accepts a remote signal second delay. Defaults: 105%, 60 seconds. to initiate with or without load testing; or testing can · Reverse Power Shutdown (32) - Adjustment be initiated by the operator. Test sequence may range: 5-20% of standby kW rating, delay 1-15 include a programmed idle period prior to seconds. Defaults: 10%, 3 seconds, acceleration to rated voltage and frequency and · Reveme Var Shutdown - Shutdown level is after cooldown. Test may be configured to with · adjustable: threshold 0.15-0.50 per unit, delay 10- load or without load. ' ~ 60 seconds. Defaults: 0.20, 10 seconds. · Time delays: time delay start and stop as described · Excitation Fault - Shutdown of generator set will in this document; time delay transfer adjustable in a occur on loss of voltage sensing inputs to control, range of 0-120 seconds, and retransfer in a range of 0-1800 seconds; all in l-second increments. Environment · Fail to open and fail to close protection. Control The control is designed for proper operation without system monitors condition of switching devices on 'recalibration in ambient temperatures from -40C to command to operate, and will initiate alarm on +70C, and for storage from -55C to +80C. Control will improper operation. Control system logically operate with humidity up to 95%, non-condensing, and controls the generator set on this condition. at altitudes up to 13,000 feet (5000 meters). The control system is housed in a NEMA 3R/IP53 enclosure, The operator control panel has a single membrane surface,, which is impervious to the effects of dust, moisture, oil, and exhaust fumes. The panel uses sealed membrane or oil-tight switches to provide long reliable service life in harsh environments. The control System' is specifically designed and tested for resistance to RFI/EMI, and to resist the effects of vibration to provide a long reliable life when mounted on a generator set. The control includes transient voltage surge suppression to Provide compliance to · referenced standards. © 2002'cummins Power Generation Specifications subject to change without notice S-1409a'(10/02 Certifications configured to operate on any condition monitored by the control. Default conditions for these relays include · PowerCommand meets or exceeds the requirements of · Generator Set Common Warning signal. the following codes and standards: Operates to indicate generator set is running. · NFPAl10 for level 1 systems., under alarm conditions. · UL508 Listed, Category NIWT7 for US and · Generator Set Common'Shutdown signal. Canada. · Load Shed signal. Operation i's configurable for. · CSA C282-M1999 Compliance under frequency or over kW load, or both. Default ' · CSA 22.2'NO. 14 M91 Industrial Controls. settings are: overload: 105%, 60 sec; under frequency: 3 Hz below governor reference for 3 · ISO'8528-4:1993 Compliance, Controls and seconds. Switchgear' · Ready to Load (generator set running) signal. · NFPA99: Standard for Health Care Facilities Operates when the generators set has reached [] EC Marking' 90% of rated speed and voltage and latches until generator set is switched to off or idle mode. · EN 50081-2 Industrial emissions . Control power for auxiliary device's is available from the · EN 50082-2 Industrial susceptibility ' ' controller. · .ISO 7637, pulses #2b, 4; DC Supply surge NetwOrk connections include: voltage test. · Serial Interface. This cOmmunication port is to · Mil Std 202C, Method 101 Salt Fog test allow the control to communicate with a personal · ANSI C62.41 Surge Withstand computer running InPower software. · IEC 801.2, 3, 4, ,5 · Echelon LonWorks Interface (optional) ' PowerCommand generator sets incorporating this PowerCommand control systems and generator sets option are LonMarkTM compliant. are designed and manufactured in ISO9001 certified · facilities. The control is'suitable for use on generator · Customer Fault Inputs, Allows input of 8 sets that are UL2200 listed, additional customer-selected fault conditions into the control, with customized displays and Software ·indications on the generator set control. InPower · Customer Fault Outputs. The control to issue up InPower is a PC-based software service tool that is to 16 customizable fault conditions Out of the designed to directly cOmmunicate to PowerCommand generator setcontrol. generator sets and transfer switches, to facilitate service and monitoring of these products. PowerCommand for Windows Options and Accessories PowerCommand for Windows is a software tool that is ~ Analog AC Metering Display- Provides a used to remotely monitor and control generator sets, bargraph display of 3-phase AC volts and Amps, transfer switches, and other on-site power system kW, power factor, and frequency. devices. I-I Key-type Mode Select Switch Control Interface [] Ground Fault Alarm Module Input signals to the PowerCommand control include: [] Exhaust Temperature Monitoring · Remote Start signal. May be connected via ~ Digital Remote Annunciator either discrete signal or Lon network, or both for premium reliability. [] Digital Output Relay Module · Remote Emergency Stop. [] Power Transfer Control · Configurable Customer Inputs. Control includes ~ LON Interface (4) nput signals from customer discrete devices [] Engine Oil Temperature Indication - Some that are configurable for warning, shutdoWn, or genset models incorporate this feature as standard.' status indication, as well as message displayed. On all models, the conti'ol may be configured to · Remote Alarm Reset include an oil rem perature warning, or shutdown Output signals from the control include four when oil temperature sensing is provided. configurable output relay drivers. These relays can be © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Warranty All components and subsystems are covered by an express limited one-year warranty, Other optional and extended factory warranties and local distributor maintenance agreements are available. Contact your distributor/dealer for more information. CertifiCations ~ ISO9001 - This product set was designed and manufactured in facilities certified to ISO9001. ® "CSA - This product is CSA cedified. i' PTS - The Prototype Test Support (PTS) program verifies the performance integrity of a generator set design. Products bearing the PTS 'symbol have been subjected to demanding tests in accordance to NFPA 110 to verify the design integrity and performance under both normal and abnormal operating conditions. ( UL - The generator set is UL508 listed and suitable for use on generator sets that are listed to UL2200, Stationary Engine Generator Assemblies. The PowerCommand control is Listed to UL508 - category NITW7 for U.S. and Canadian usage CE - This product is suitable for use on generator sets that are CE marked. See your distributor for more information POwer Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 763.574.5000 Fax: 763.574.5298 www.cumminspowergeneration.com Cummins and PowerCommand are registered trademarks of Cummins Inc. InPower and AmpSentry are trademarks of Cummins Inc, ·. Important: Backfeed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any ., ':??i,."' building electrical system except through an approved device or after building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Power Dual Wall Sub-Base Tanks Description Features Cummins Power Generation dual wall diesel fuel tanks are · UL142 Listed - Secondary containment generator sub rectangular steel tanks with a sealed, separately vented, base tank meets UL requirements integral fuel containment basin. · Designed to meet requirements of NFPA - NFPA 30, They are UL Listed as Secondary Containment Generator NFPA 37 and NFPA 110 Base Tanks and meet the requirements of UL142. Inner and outer tanks are pressurized at 3 psi and leak checked · Emergency pressure relief vent cap - Meets or to ensure integrity of weld seams per UL142 standards exceeds UL requirements -- insures adequate venting prior to shipment, and pressure relief for inner and outer tank under extreme temperature and emergency conditions Tanks are constructed of heavy gauge steel and include a reinforced steel box channel for generator support. Full · Atmospheric vent cap - Accommodates normal height gussets are provided at generator set mounting venting (oversized 2" vent is raised above the fuel fill) holes. Tanks are load rated at 5,000 pounds per generator · Raised fuel fill - Includes Iockable flip top to prevent set mounting point. The design has been tested tampering and/or fuel contamination extensively under conditions far in excess of normal use to ensure that it can safely support the full weight of the · Fuel level gauge - Provides direct reading, top generator set. mounted ';~i~!~!:"~:. All tanks are pressure washed With an iron phosphate · Low Fuel level switch - 'Annunciates a 50% Iow'fuel solution and then finished with 'an acrylic primer and level condition at generator set control panel enamel paint. The interior is coated with a solvent-based . rust preventative. · Leak detection switch - Side mounted, annunciates a contained primary tank fuel leak at generator set Tanks with local code approvals share the same control construction features of standard sub-base tanks and are configured with additional options necessary to meet · Modular tank design -Genset support and mounting requirements of the City of Chicago Department of design accepts multiple Cummins Power Generation Inspectional Services, the Florida Department of generator sets within designated genset groupings Environmental Protection (FDEP) and Department of · Enclosure Compatible - Accepts drop-over weather Environmental Resource Management (DERM), or the City protective and sound attenuated enclosures. of Los Angeles Bureau of Fire Prevention. · Pre-drilled mounting pads - Accepts Cummins Power Generation Accessories (402~xxxx series) spring vibration isolators between tank and genset · Tank to foundation ground clearance - Allows for visual secondary containment leak detection. · .Tank top mounting bracket- Provides mounting for (optional) pump and control for day tank operation · Removable panel/channel - Provides access to a full width, electrical stub-up area © 2002 Cummins Power Generation ·Specifications subject to change without notice S-1391b (9/02) Power Sound Data I?5DGFB 60 Hz.. Sound Pressure Levels @ 7 meters dB(A) Position (Note 1) 8 Position Configuration 1 2 3 4 5 6 7 8 Average Standard -Unhoused Infinite ~ (Note 3) Exhaust 84.4 86,8 85,1 86.5 81.3 85.6 84.0 86.4 85.0 F182 - Weather infinite (Note 3) ' Exhaust N/A N/A N/A N/A N/A N/A' N/A N/A N/A F182 - Weather Mounted 88.9 90,9 90.3 90.2 88.7 89.5 89.6 91.1 89.9 Muffler F172 - Quiet Site II Mounted 83.'1 84,5 76.9 76.0 72.4 72.4 75.5 85.4 78,3 First Stage . Muffler F173.- Quiet Site II Mounted 72.4 72.5 74.2 74.7 72.1 7'0.4 69.2 71.5 72.1 Second Stage Muffler' Note: 1. Position 1 faces the engine front at 23 feet (7 m) from the center of the generator set. The positions proceed around the generator set in a counter-clockwise direction in 45° increments. 2. Data based on full rated load with standard radiator-fan package. 3. Sound data for generator set with infinite exhaust do not include exhaust noise. "::.:~:;"~:":':' :- 4. Sound pressure levels per ANSI S1.13-1971 as applicable. 5. Reference sound pressure is 20 pPa. 6. Sound pressure levels are subject to instrumentation, measurement, installation and generator set variability. Sound Power Levels dB(A) ' Sound · Octave Band Center Frequency (Hz) Power Configuration Level 63 125 250 500 1000 2000 4000 8000 Standard - Unhoused Infinite 74.6 91.4 98.7 103.1 106.8 105,7 99.8 ' 94.7 111.1 (Note 3) Exhaust F18,2 - Weather Mounted Muffler 92.6 10618 102.2 108.3 108.0 106.0 102.6 99.1 114.2 F172 - Quiet Site II Mounted First Stage Muffler 79,1 94.9 93.8 100.1 103.8 102.8 97.4 91.4 1'08.2 F173 Quiet Site II Mounted Second Stage Muffler 79.1 93.3 91.3 88.8 91.5 90.1 89.0 89.0 99.0 Note: 1. Data based on full rated 10ad with standard radiator-fan package. ' 2~'Sound power per ANSI S12.34-1988 end ISO 3744 as applicable. . 3. Sound data for generator set wi~h infinite exhaust do not include exhaust noise. · :'-' 4. Reference sound power is lpW=l x lu W. 5. Sound power levels are subject to instrumentation, measurement, installation and generator set variability. Cummins Power Generation Data and specifications subject to change Without notice. Bulletin MSP - 112d DATA SHEET Frame Size: UC3H CHARACTERISTICS WEIGHTS: Wound Stator Assembly 478 lb 217 kg Rotor Assembly 505 lb 229 kg · Complete AlternatOr 1356 lb 615 kg EXCITATION CURRENT: . Full Load 2 Amps No Load 0,5 Amps INSULATION SYSTEM: Class H Throughout ' MAXIMUM SPEED: 2250 rpm 1 O RATINGS (1.0 power factor) 60 HZ 50 Hz (Based on specified temperature rise Double Delta 4 Lead. Double Delta at 40°C ambient temperature) 110-120 120/240 120/240 220-240 125°C Rise Ratings kW/kVA 143/143 156/156 120/120 105°C Rise Ratings kW/kVA 131 / 131 141 / 141 '110/110 3 O RATINGS (0.s power factor) UpperBroad Range LBR* 347/600 Broad.Range (Based on specified temperature rise 120/208 139/240 190-208 110/190 120/208 127/220 at 40°C ambient temperature) 240/416 277/480 380-416 347/600 220~380 240/415 254/440 150°C Rise Ratings kW 200 220 200 220 170 170 160 kVA 250 275 250 275 212 212 ' 200 125°C Rise Ratings kW 190 204 190 204 160 160 152 kVA 238 255 238 255 200 . 200 190' 105°C Rise Ratings kW ... 175 188 175 188 146 146 138 kVA 219 235 219 235 182 182 172 "? '~'~" 80°C Rise Ratings 'kW 150 163 150 163 126· 126 120 kVA 188 204 ' 188 204 158 158 150 3 O REACTANCES (per unit, +-10%), (Based on fu!l load at 105°C Rise Rating). Synchronous 2.13 1.72 1.85 1.91 1.88 1.57 1.32 Transient 0.17 0.14 0.15 0.15 0.16 0.13 0.11 Subtransient 0.12 0.10 0.10 0.09 0.11 0.09 0.08 Negative Sequence 0.14 0.11, 0,12 0.1 i · 0.12 0.10 0.08 Zero Sequence 0.08 0.07 0.07 0.07 0.07 0.06 0.05 3 ~ MOTOR STARTING Maximum kVA (Shunt) 672 672 · 672 467 (90% Sustained Voltage) (PMG) 791' 791 791 583 TIME CONSTANTS (Sec) Transient 0.042 0.042 0.042 0.042 Subtransient 0.012 0.012 0.012 0.012 Open circuit 1.100' 1.100 1.100 1.100 DC 0.012 ' 0.012 0.012 '0.012 WINDINGS (@ 20°c ) . Stator Resistance (Line to Line, Ohms) 0.0300 0.0260 0.0430 0.0300 Rotor ResiStance ( Ohms) 1.8000 1.8000 1.8000 · 1.8000 -:.:..: · Number of Leads 12 12 6 12. · Lower broad range 110/190 thru 120/208. 220/380 thru 240/416. Onan Corporation Specification May change Without Notice. 'ADS - 211D OPERATING CHARACTERISTICS I O0 Hz % Voltage Dip vs Lo~ked Rotor kVA % Efficiency v~ kVA ,, t ! rij I I j I t [ i i 1', 4,6/208vsta,(w.)j i' ';: '," ~ ,! ............ J~ ,', ', i .... ' .... 93 ....... "' '"' ""' ""'"~" 208V ' 89 ,I 'q, , ........... ILItr till i XI~L~ ~1 [~ [IT~I~]I Cu ,. . ....... [,, ,, .. ................ ~.,., , ,,,,, ,~,: 240V THREE PHASE EFFICIENCY RVE , ~ .................. ,,,, t ~ :~ 4 s s / 8 9250.0 KVA1 o 1 oo 200 300 400 500 600 0 100 200 300 400 500 600 700 LOCKED ROTOR KVA · E ~ I I r ['l I' I ~ I t i V~"TAGE O P CURVES I .,..,,JJJ~ ~. Rd/~ ~/"iV S i. r I 'dV~mi i i i ii i J i t iI I I I I LIJ I I ]J '.l','.JJ'.'.',~', ..... ~ ...... -rT~ r~r-r .......................... -- ~ ,, ,,, J I I '. '. ', '. '. '. ', I '. ',', ~ } ',~, j '. ', ', [ ', ', ', ', ] 0.8 ............................ , ..... ~r, ......... , ...... ,,,, 480V ,q:: '...'~, '...'fi, t I I I I I I J J::::: I ',::: ;: j ~..-j.trl i i ti ,, ,.;:: j:; ~ ,, ,, j; j; j j 240V 89 ..................... ' i 277V THREE PHASE EFFICIENCY CURVE ..................... t 2 tO0 200 300 400 500 600 0 100 200 300 400 SOO 600 700 LOCKED ROTOR KVA I ' · :~:~:~:.50 Hz % Voltage Dip vs Locked Rotor kVA % Efficiency vs kVA , , , , ............. Z380/190V Star (Wye} ~~[~]~j::]:~ 96 : [ ~; Mot~Slm'llflgLoJd -220VDelta ...... IIit ..... ~ 95 , a~ Mom*'s~.r~.l_,:~d, -,, ,, ,, . , ,. ,, 1.0 ...... ,,, : ~ ,~,,, Il,., ....... .,.,,,Il -" 93 i,~ i~.H ' , ..... o.,.~.~ .......... ~, , "t ................. 380V -,, :j ., . ~ , , J J J J J; J,, ; ' ; J "-~- ......... ; ;; J;;;;; J I 220V THREE PHASE EFFICIENCY CURVE ............... ; Puc , ',~:',,,~',,,:',:',SHUNT -- ', ', 0 100 200 3O0 400 500 600 0 100 200 300 400 500 600 700 LOCKED ROTOR KVA · ' , .................. II ~41§/20BvSta;(wYe) ~"""""""'"111 ......... 96 ~~~_ I~ ............ Mek~'~t Load 94 ; ........................... 240V THREE PHASE EFFICIENCY CURVE, 88 ~[.~.t-LL~_t~,,,,,,,,,, ,, PMQ ''~,,; ,],,,,,,,,,,,,SHUNT ~ ,3 ~ 5 6" 7 ~ 9210.OKVA~ I/F++-H-H-I~-~ ·,,,, ,, ,, ,, ~ .............. H 0 . 1 oo 200 300 400 soo 600 0 ] 00 200 300 400 ~00 600 700 · LOCKED ROTOR KVA ' Onan Corporation SPecifications May Change Without Notice. 4/93 ADS- 211B Power Automatic Voltage Regulator PMG Excitation 12-Volt, Trickle, 2 Amp, 10 Amp. 24-Volt, 6 Amp, 10.Amp (pictured) DeScription Features The PMG (Permanent Magnet Generator) · Three phase full wave bridge design for operation provides more power for motor starting. It on permanent magnet generator sustains main field excitation for short circuit' · Fully encapsulated fault discrimination and coordination, and · Precise regulation provides increased immunity from non-linear · Torque matching under-frequency compensation loads. · Over-voltage protection · Over-excitation protection · Three phase RMS sensing · 60 Hz or 50 Hz operation · Remote voltage adjustment · Standard on generator sets from 200 kW-1500 kW Optional on generator sets from 50kW-175kW Specifications Sensing Input · Under-Frequency Compensation Voltage: 170-250 VAC max. Set Point: 95% Hz ' Frequency: 50-60 Hz nominal Slope: 100-300% down to 30 Hz Phase: 1 or 3 Unit Power Dissipation Wire: 2 or 3 18 watts maximum Power Input (PMG) Accessory Input Voltage: 140-220 VAC _+1. volt input = _+5% change in output volts Current: 3 amps/phase Quadrature Droop Frequency: 100-120 Hz nominal Maximum sensitivity (27~ Burden): 0.0SA for Phase: 3 5% droop @ 0 p.f. Wire: 3 Current Limit Output Sensitivity range (27D Burden): 0.166A-0.370A Voltage: Max 120V dc Over-Voltage Protection Current: Continuous 2.7A Transient 6A for 10 sec Set point: 300V Field: Time Delay (fixed): 1 second Resistance: 150~ minimum Circuit breaker: trip coil voltage 40-60V dc Regulation Circuit breaker: trip coil resistance 50-100 ohms With 4% engine governing: _+0.5% RMS Over-excitation Protection Thermal Drift (after 10 min Set point: 75V dc 0.5% to 40 C. Change in AVR ambient Time Delay (fixed): 10 seconds Soft Start Ramp Time Environmental 3 seconds Vibration: 20-100 Hz, 3.1 in/s, Typical System RespOnse 80mm/s 100-2k Hz, 5g Field current to 90%: 80ms Relative HumiditY: 32° to 140° Fl0° to 60° C Machine volts to 97%: 300ms Operating Temperature: -40° to 140° F/-40° to 60° C. External Voltage Adjustment Storage Temperature: :130° to 175° FI-55° to 80° C · ' ' _+6% with 4.7D trimmer: _+0.5% RMs © 2002 Cummins Power Generation .Specifications subject to change without notice AC-142a 11/02) General Description Power Control Devices: Solid state, three phase, Over. Excitation Protection full wave bridge designed for permanent magnet Excitation level is continuously monitored. If generator'(PMG) excitation and application on excitation level exceeds preset level for 10 seconds, brushless generators, PMG excitation results in Iow the regular is shutdown. The generator must be radio frequency interference (RFI) and immunity to shutdown to reset. non-linear loads. · Over:-Voltage Protection Under-Frequency COmpensation Continuously monitors generator output voltage and A frequency measuring circuit monitors generator shuts down the regulator for sustained over-voltages Output and provides underspeed protection by caused by open circuited sensing or power control reducing the generator output voltage proportionally device failure. Breaker trip signal is provided if · when generator set speed is below an adjustable circuit isolation is required. The generator must be frequency threshold, shutdown to reset. Soft Start Circuitry Current Limiting Included to provide a smooth, controlled generator When used with separate current transformers on the voltage buildup from Iow residual voltage. generator output, allows control over the level of three phase and single-phase fault current. Remote Voltage Adjust Provision for connection of a remote voltage trimmer allowing fine control of generator voltage. Paralleling Provisions Droop adjustment for generators equipped with Quadrature droop current transformers to allow up to 5% voltage droop at full load. -.-.. Voltage Dip Adjustment .... ':~"~ Provides for an adjustment of the under frequency compensation volts/hertz characteristic to compensate for different engine block load capabilities (torque matching). AVR Control Functions Control Function VOLTS To adjust generator output voltage Stability 1 TO prevent voltage hunting Stability 2 To prevent voltage hunting UFRO To set under-frequency roll off knee point DROOP To set generator droop to 5% at full load 0 PF V/Trim To match AVR input to accessory output EXC To set the over-excitation cut off level DIP To set the initial-frequency related voltage dip Over N To set the over-voltage protection cut off level I/Limit To set the maximum short circuit current © 2002 Cummins Power Generation Specifications subject to change without notice ACr142a (11/02) Field Installation Kits MOdels DesCription Kit Number DG series (24V)" 0300-3618 DG series (12V) with Detector Control 0300-5182 DG series (12V) with Sentinel Control 0300-4908 MCG/MDG series 0300-4676 . FITTING AND OPERATING RAMP VOLTS SELECTION ~ UFRO ~ DIP DWELL OVE~, ~C TRI DROOP STABILI~ ACCESSORY SELECTION INPUTS © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (11/02) ISO'9001 - This product was designed and manufactured in facilities certified to ISO9001. See your distributor for more information Power Cummins Power Generation 1400 73rd Avenue N.E. IJ~,WARNINGI For Professional Use Only. Must be installed by a Minneapolis, M N 55432 qualified service technician. Improper installation presents hazards ot 763.574.5000 electrical shock and improper operation, resulting in severe personal Fax: 763.574.5298' . injury and/or property damage. www.cumminspower.com ** · 1'~.wARNINGI Back feed to a utility system can cause ·electrocution and/or property damage. Do not connect generator sets to any building electrical system except through an approved device or after Cummins Power Generation is a subsidiary of Cummins Inc. building main switch is open. © 2002 Cummins Power Generation ' Specifications subject to change without notice AC-142a (11/02) PoWer Generation Batteries Cold Ship Cranking Weight QTS. Part Number Battery Amps Voltage Amps Length Width Height SAE lbs. Electrolyte 0416-0439 Dry · 1400 12 225 20.75 10.75 9.5 8D 110 16 0416-0457 Dry 300 6 105 8.875 6.875 8.75 1H 24 4.7 0416-0579 Dry 420 12 74 10.25 6.8 9 24 28 5.9 0416-0579-01 Wet 420 12 74- 10.25 6.8 9 24 28 5.9 0416-0774 Dry 325 12 90 13 5.56 9 29F 30 5.1 04! 6-0796 Wet 660 12 80 13 6.8 9.5 31 62 4.2 0416-0823 Wet 620 12 160 13.45 6.78 9.16 30H 42 4.2 0416-i3848 Dry 700 12 180 20.8 8.8 9.5 4D 85 13 0416-0965 Wet 800 12 55 10.26 6.83 8.9 N/A 39 N/A 0416-0980 Wet 725 12 NA 13 7 9.625 130H/31 65 4.2 0416-1038 Wet 525 12 NA 10.25 6.8 9 24 28 5.9 0416-1039-01 Wet 255 12 40 8.38 2.75 5.5 N/A 11 N/A 0416-1040 Dry 800 12 NA 13 6.8 9.44 31 65 4.2 0416-1051 Wet 530 12 80 8.2 6.8 8 26 31 3.69 Electrolyte: 6-quart (5.7 liter) single plastic container with a convenient filter tube. Part Number Description 416-0534 1.265 specific gravity Battery Racks: (not recommended for mounting on skids) Part Number Description 416-0527 Holds one #416-0439 (8D) Battery. (Includes hold down brackets) 416-0475 Holds two fi-416-0457 (1H) Batteries. (Loose rack, not intended for anchoring.) Battery Heater Part Number Description 333-0469 Increases battery starting capability in lower than optimum ambient temperatures. Heater is a 6" x 9" pad installed in the battery rack directly under the battery case. Comes complete with an 8' cord and standard duplex plug. 200 watts @ 120 VAC © 2002 Cummins Power Generation Specifications subject to change without notice AC-150b (12/02) Application:Listed below, by set model, is the specific battery designed to fit the skid mounted battery rack. (Larger batteries, if required, may not fit the standard skid mounted rack.) Begin Current Begin Current Model Spec Spec Battery PIN Quantity Model Spec Spec Battery PIN Quantity DFAA F H 0416-0439 2 DQAE A A&B 0416-0439 2 DFAB G K&L 0416-0439 2 DQAF A A&B 0416-0439 2 DFAC F K&L 0416-0439 2 DQBA B G 0416-0439 2 DFBF M W 0416-0439 2 DQBB B G 0416-0439 2 DFCB M W 0416-0439 2 DQKB A C&D 0416-0439 4 DFCC M W 0416-0439 2 DQKC A C&D 0416-0439 4 DFCC M W 0416-0439 2 DQKC A C&D 0416-0439 4 DFCE B G 0416-0439 2 GGDB A C 0416-0774 1 DFEB M S 0416-0439 2 GGFB A B 0416-0796 1 DFEC E K 0416-0439 2 GGFC A B 0416-0796 1 DFED B G 0416-0439 2 GGFD A B 0416-0796 1 DFEG A A&B 0416-0439 2 GGFE A B 0416-0796 1 DFEH A A&B 0416-0439 2 GGHB A B 0416-0796 1 DFEJ A A&B 0416-0439 2 GGHC A B 0416-0796 1 DFEK A A&B 0416-0439 2 GGHD A B 0416-0796 !DFGA F H 0416-0439 4 ~GGHE A B&C 0416-0796 1 DFGB F G&H 0416-0439 4 GGHF A B&C 0416-0796 1 DFGE A A 0416-0439 4 GGHG A 'B 0416-0796 1 DFHA A F 0416-0439 4 GGHH A B 0416-0796 1 3FHB A F 0416-0439 4 GGKB A A 0416-0848 1 DFHC A E 0416-0439 4 GGKC A A 0416-0848 1 DFHD A A&C 0416-0439 4 GGKD A A 0416-0848 1 DFJC N R 0416-0439 4 GNAA A C 0416-1040 1 DFJD F · h 0416-0439 4 GNAB A C 0416-1040 1 DFLB M R 0416-0439 4 GNAC A C 0416-1040 1 DFLC N S&U 0416-0439 4 MCGBA A D 0416-0796 * DFLE A C 0416-0439 4 MCGCA A D 0416-0796 * DFMB N T 0416-0439 4 MCGDA A D 0416-0796 * DGBB E J 0416-0848 1 MCGDB A D 0416-0796 * DGBC D ; H 0416-0848 1 MCGGA A D 0416-0796 * DGCA M S 0416-0848 1 MDGDA A D 0416-0796 * DGCB 'M S 0416-0848 1 MDGDB A D 0416-0796 * DGCC A B 0416-0848 1 MDGDC A A 0416-0796 * DGDA · L P 0416-0848 1 MDGDD A A 0416-0796 * DGDB L P 0416-0848 1 MDKAA A A 0416-0796 * DGDK 'A A 0416-0848 I MDKAB A · A 0416-0796 * DGEA K N 0416-0848 1 MDKAD A C 0416-0796 * DGFA K N 0416-0848 1 MDKAE A C 0416-0796 * DGFB K N 0416-0848 1 MDKAF A B 0416-0796 * DGFC A E 0416-0848 1 MDKAL A B 0416-0796 * DGGD A A 0416-0848 1 MDKAU A A. 0416-0796 1 DGHD A A 0416-0848 1 MDKAV A A 0416-0796 * DGHE A A 0416-0848 1 MDKAW A A 0416-0796 * DNAA ' A B 0416-1040 1 MDKAZ A A 0416-0796 * DNAB A B 0416-1040 1 MDKBD A . A 0416-0796 * DNAC A B 0416-1040 1 MDKBE A' A 0416-0796 * DNAD A B 0416-1040 1 MDKBF A A 0416-0796 DNAE A B 0416-1040 1 MDKBG A A 0416-0796 * DNAF A B 0416-1040 '1 MDKUB A F 0416-0796 1 DQAA A A,E&F 0416-0439 2 MDKWB A F 0416-0796 1 DQAB A E&F 0416-0439. 2 DQAD A 'A&B 0416-0439 2 * 1 for 12V systems or 2. for 24V systems © 2002 Cummins Power Generation Specifications subject to change.without notice AC-150b (12/02). See your distributor for more information C Power Cummins Power Generation ~ For Professional Use Only. Must be installed by a 1400 73rd Avenue N.E. qualified service technician. Improper installation presents hazards of Minneapolis, MN 55432 electrical shock and improper operation, resulting in severe personal 763.574.5000 injury and/or property damage. Fax: 763.574.5298 ' www.cumminspowergeneration.com |,I~WARNING~ Back feed to a utility system can cause electrocution " and/er property damage. Do not connect.generator sets to any 1.* · '' .~ · ' ' building electrical system except through an approved device or after ' ' building main switch is open. Cummins Power Generation is a subsidiary of Cummins inc. © 2002 Cummins Power. Generation Specifications subject to change without notice AC-150b (12/02) I'~~~~,~ Crankcase Ventilation ~.. Filter Systems Global Filtration TechnOlogy Filtration ::/ ~:::-:~ equcment such ~ radiators and electro~ic control : total ...::. :.. pane~ can cause ~ardous conditions, down time be'cOminY q~ecessa~ ~ :: :.: . '...:: and ~pensive maintenance. · O~l m~t w~ll coat and contaminate t~e afl~coolsr and other engine components. Th~ coating reduces ~?;:~::} :: ' ~ engine cooling capacity, causes a degradation of eng,ne peCrmance and reliability over time, and shorte~ ; <~.~ ::, · ~e engine intake inhales, contaminated g~ses, clogging ': ~'~'~ '~ ~ :.'?~:?:}} } L. It ~ imp~ative that oil m~t be r~oved ffom t~ ':~ ':~ :':"" ~ ~gine air intake in Closed breath~ ~st~. pressure that can be generated. ~ indicator, located in the top cover of the assembly registers when the unit is operating in by-pass mode and the filter, element must be replaced. co~ection to the cra~case prevents gas flow or oil ~om overcomes the d~erential pressure be~een the filter 8CVTM Systems - Specifications '\ ) Calculating Flow Rates ccv uni~ a?e designed to handie crankcase flow rates of up tc 40 CFM. Trad~tionaJl~,, the cr~kc~e flow rate c~ be calculamd ~ fo[lo~: ~ted horsepower + 40 = cubic feet · per minute (CFM). This formula can on~ be used ~ a guide since recent ~provemen~ in pis~n design have produced engin6s ~th " higher horsepower and lower blow-by flow rates. The blow-by flow rate of a worn engine, at time of overha~, is generally · double the flow rate when the engine is new. The flow rate of a wo~ engine should be considered when specking the correct cr~ent filter ~tem. Depth .Filter Removal Clearance .":?;~2;~::-~.(5~,:~?~) Replacement ElemenVMedia DsnsiyMedium '::::. :'/~:~j~5~qS~06~; ?.~ :~ ~.'j~". :.; 5.';.~:~.,;:~; "J :;~?:','.:?.? ~::; ': B~;~..:5¢2Z~';:06 ;'?.,'~ "::~ ;.-';~ ~' :;.:':.~:"?::';?,~', 2.:'.'.::'"' :~a~.'~::5522~/o6 ~:. ~':.' ~;:::,.? :'(?.:: :'.;:;.~. ??:; '~ Housing Material ".:~;;;';:Di¢' ~a~:h~d .::...; Crankcase Pressure Regulator :::.::;::.~f~:::.~::7~:.?.?~:?:~?..::~::~?~:.??::.;~?~.:.~.(:.::::~:?.`~.~.~ BypasYChange Indicator. ~?~dt~f~l.b~Rembt~::?.;~':~:.'~:(.~'.;(::?:)::-:: Engine Block Check Valve Return Fi~ing .~::~'~ iU4'.~:NRT?.:;:::','~':.;U: .~';.::::; ~ '.?:., ;':' :.: '; '¢'":;.'((:*:;::?, '~ ; ,:~:q./4:hNPT[. :,:?, ~d~".'¥:,:.~:.:,': .:, '... :.:.:?:::~: [.:'¢'.::.:: (:'..:::3/8'~NPT;'; ,.'.::.~' ~.~: ~.' sw ve ADDITIONAL D~AI~ ARE AVAI~B~ IN ~CHNIOAL MANUAL ¢55021.. . Power Generation PowerCommand® Alarm Remote AnnUnciator Panel (FT-10) LON Input/Output 'Description Features The PowerCommand Network Annunciator is a network component that provides remote · Visual Indication of 20 Network Conditions and system status indication for emergency and Network Status. other power systems in compliance to the · Audible Indication of Any NetWork Condition. requirements of NFPA 110. The Network Annunciator also includes pushbutton switch to Annunciator may also be used for remote silence the audible alarm. Alarm horn sound level indication of any condition that is monitored by is approximately 90dBA at 30 cm. a PowerCommand network. · Standard NFPAl10 Label, field configurable for other alarm and status conditions. The Network Annunciator reduces installation · Sealed Membrane Panel Design provides costs and improves design flexibility by use of environmental protection for internal components a PowerCommand Network to transmit all the and is easy to clean. genset and transfer switch system signals · Warranty. PowerCommand Controls are rather than using relay contacts for this supported by a worldwide network of independent purpose, distributors who provide parts, service and ·warranty support. Control power for PowerCommand network · UL Listed and Labeled; CSA certified; CE Marked. products is usually derived from the generator · Wall Mount NEMA 1 Enclosure or Flush Mount set starting batteries. The control functions configurations available over a voltage range from 8VDC to 35VDC. ©2002 Cummins Power Generation. Specifications May Change Without Notice· S-1343b (11/02) Specifications Signal Requirements Alarm Horn Network Connections; Echelon® Sound Level: 90 dB @ 30cm. LONWORKS®, twisted-pair 78 kbps, FT-10 Physical Control Power: 8-30VDC, 3.5W (maximum) Weight: 3.2 lbs. (1.45 kg) (board plus 0.SW typical, enclosure) Wiring materials for network signals are UL- Power listed 4 twisted pair wiring. Terminations for Maximum Consumption: 5 watts control Power accept wire upto 16ga. Standby Consumption: 0.4 watt or less Environment Network Length: Maximum 4600 Feet (1400M) The annunciator is designed for proper Self-binding Configurations: operation in ambient temperatures from -40C Supports use of up to four annunciators with to +70C, and for storage from -40C to +80C. up to one generator set and one transfer Control will operate with humidity up to 95%, switch. ' ~' non-condensing, and at altitudes up to 13,000 Maximum Wire Lengths Wire Size 12VDC 24VDC - 22 ga 330ft. (100M) 1100 ft. (338M) 20 ga 520 ft. (158M) 1760 ft. (537M) 18 ga 820 ft. (250M) 2790 Ft. (852M) 16 ga 1300 ft. (398M) 4430 Ft. (1352M) :':~:'~::~ :r 14 ga 2070 ft. (631M) 4600 Ft. (1400M) Dimensions Cut-Out Detail (without enclosure) .,.__ 4.25" (108mm) · L75" imm) 5,25" '~ '- (133mm) 3.t)U I ~ ~ I '~ (88'9mm~'~ 5.50- (140mm) ? I 6.25" 159mm) ~ 4.95" ~. '"' (126mm) ,o o 4.! ' (11z 'n) 0.219" (5.6mm) MOUNTING HOLES · . , "~2002 Cummins Power Generation. Specifications May Change Without Notice S-1343b (11/02) · ' el Configurations & Standard· Bindings [] NFPAt10 GenSet Alarm and Status Annunciator The following conditions are provided as standard on the annunciator: · High Battery Voltage (A) · Pre-High Coolant ·Temperature (A) · Bat[ery Charger Malfunction (A) · · Low Battery Voltage (A) · · High Coolant Temperature (R) · Low Fuel (A) · Generator Running (G) · Low Engine Temperature (A) · Low Coolant Level (R) · Genset Supplying Load (G) · Overspeed (R) · Spare (4) (G) · Pre-Low Oil Pressure (A) · Fail to Start (overcrank) (R) · Common Alarm · Low Oil Pressure (R) · Not in Auto (R) · (A) = Amber; (R) = Red; (G) = Green [] Extended GenSet Alarm and Status Annunciator The following conditions are provided as standard on the annunciator: · Check Genset (R) · Over current (R) · Load Demand (G) · Ground Fault (A) · Short circuit (R) ~ Genset CB tripped (R) · High AC Voltage (R) · Reverse KW (R) · Utility CB tripped (R) · Low AC Voltage (R) · Reverse kVAR (R) · Emergency Stop (R) · ' Under Frequency (R) · Fail to Sync (A) · Spare (4) (G) · Overload (R) · Fail to Close (R) (A) = Amber; (R) = Red; (G) = Green [] 8-Point The following conditions are provided as standard on the annunciator: · Check Genset (A) · Not in Auto (G) · Low Coolant Level (R) · Genset Supplying Load (A) · High/Low Engine Temp (G) · Low Fuel Level (A) · Genset Running (G) · Low Oil Pressure (A) · Spare (8) (G) (A) = Amber; (R) = Red; (G) = Green [] 4-Point The following conditions are provided as standard on the annunciator: · ' Check Genset (A) · Not in Auto (G) ,..--::~i::':~,i%: · Genset Supplying Load (A) · Spare (16)(G) · Genset Running (G) A) = Amber; (R) = Red; (G) = Green [] ATS-Extended This annunciation set is often Used with PLT-sedes equipment. The following conditions are provided as standard on the annunciator: · Source 1 Available (G) · ATS Not in Auto · Fail to Close · Source 2 Available (G) · Test/Exercise · Fail to Disconnect · Source 1 Connected (G) · Transfer Pending · Fail to Synchronize · Source 2 Connected (G) · Load Shed · Low Battery-Controller · Check ATS (R) · Transfer Inhibit · Low Battery-Network (A) = Amber; (R) = Red; (G) = Green [] ATS 8-Point The following conditions are provided as standard on the annunciator: · ' Check Genset (A) · Not in.Auto (G) · Low Coolant Level (R) · Genset Supplying Load (A) · High/Low Engine Temp (G) · Low Fuel Level (A) · · Genset Running (G) · Low Oil Pressure (A) · Spare (8) (G) (A) = Amber; (R) = Red; (G) = Green [] ATS 4-Point The following cOnditions are provided as standard on the annunciator: · Check Genset (A) · Not in Auto (G) · Genset Supplying Load (A) · Spare (16) (G) · 'Genset Running (G) (A) = Amber; (R) = Red; (G) = Green ©2002 Cummins Power Generation. Specifications May Change Without Notice S-134.3b (11/02) Custom Alarm Configuration # Color Label Horn # COlor Label Horn (PJNG) (YIN ) (PJY/G) (Y/N) 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 Ordering Information Part Number Description 0541-0814-01 Network annunciator, open construction, for panel mounting. 0541-0814-02 Network annunciator including control box for surface Wall mounting See your distributor for more information , Power Cummins Power Generation '1400 73rd Avenue N.E. ~ For Professional Use Only. Must be installed by a Minneapolis, MN 55432 qualified service technician, improper installation presents hazards o! electrical shock and improper operation, resulting in severe personal 763.574.5000 injury and/or property damage. Fax: 763.574.5298 www.cumminspower.com , ~ Back feed to a utility system can cause electrocution and/or proper~ damage. Do not connect generator sets to any Cummins Power Generation is a subsidiary of Cummins Inc. building electrical system except through an approved device or after PowerC0mmand is a registered trademark of Cummins Inc: building main switch isopen. Echelon and LONWORKS are registered trademarks of Echelon. e2002 Cummins Power Generation. Specifications May Change Without Notice S-1343b (11/02) Power Generation poWerCommand® NetwOrk Communications Module for PCC 2100 Controls (ET-10) Description Features The PCC 2100 Network'Communications · Provides simple real-time access to all necessary Module (NCM) provides an interface fora PowerCommand PCC 2100 genset data. PowerCommand Genset to the · PowerCommand Network. The NCM is easily · Automatic indication of genset warning and installed inside the generator control box 'shutdown conditions to a user-defined location. without additional wiring, conduit or external · May be connected at any point in the enclosures. PowerCommand Network The' NCM allows local or remote monitoring · Module firmware can be upgraded in the field. and control of the PowerCommand GenSet. · May be remotely monitored and controlled with The NCM allows a user to start, stop, and PowerCommand Software for Windows® v 2.01 emergency stop, or reset a fault of the genset. The NCM may be configured for automatiC · Plugs easily into genset control requiring no alarm dial-out of genset fault conditions, additional wiring, conduit or external enclosures. · Less wiring makes installation and system upgrades quick and easy Specifications Network Temperature Echelon® LonWorks®, Twisted-pair 78 KBPS, FT-10 Operating -25 to +70 °C (-13 to +158 °F) ProtoCol Storage -25 to +80 °C (-13 to +176 °F) Echelon LonWorks, GOAL Humidity Power Relative 25 - 90% (non-condensing) Provided by PowerCommand Generator Control ©2002 Cummins Power Generation Specificationa May Change Without Notice S-1432 (1/03) Monitoring Information Available Generator Engine Status · Voltage (3-Phase) Engine Speed Switch Position Current (3-Phase) Engine Temperature (L & R) CenSer Status Percent Current Exhaust Temperature (L &'R) Number of Starts Percent Load Oil Pressure Model Power Factor Oil Temperature Rating Frequency Low/High Battery Voltage Fault Status Real Power Run Time Load Demand Setting Energy Pre-Low Oil Pressure Load Ramp Setting Ground Fault Pre-High Engine Temperature Load Tracking High/Low AC Voltage Overspeed Reverse kW Low Coolant Level Reverse kVAR Low Fuel Level Overload. AC Charger Failure Annunciation Available* NFPA 110 AC Alarms Paralleling High Battery Voltage Customer Fault 2 Emergency Stop Low Battery Voltage Customer Fault 4 Pre-Low Oil Pressure Censer Running High AC Voltage Low Oil Pressure Pre-Low Oil Pressure Low AC Voltage Pre-High Engine Temp Low Oil Pressure Under Frequency High Engine Temp Pre-High Engine Temp Overcurrent Low Engine Temp High Engine Temp Short Circuit Overspeed Low Engine Temp Reverse Power Fail to Start Overspeed Loss of Field Not in Automatic Fail to Start LoSs of AC Input Low Coolant Level ~.'. %.,, .... Not in Automatic Fail to Synchronize Fail to Synchronize · Low Fuel Fail to Close Fail to Close Low Coolant Level Overload Reverse Power Emergency Stop Loss of Field Communications Failure Overload Common Alarm Under Frequency Variations are not available. Ordering Information Part Number Description 0541-0770 PCC2100 Network Communications Module (NCM), FT-10 (KP60-2) . See your distributor for more information C Power Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 IJkWARNING-~ For Professional Use Only. Must be installed by a 763.574.5000 qualified service technician. Improper installation presents hazards Fax: 763.574.5298 of electrical shock and improper operation, resulting in severe www.cumminspower.com personal injury and/or property damage. I~,WARNIN~I Back feed to a utility system can cause Cummins Power Generation is a subsidiary of Cummins Inc. PowerCommand is a registered trademark of Cummins Inc. electrocution and/6r property damage. Do not connect generator · sets to any building electrical system except through an approved . ' Echelon and LONWORKS are registered trademarks of Echelon. device or after building main switch is open. 'i i:.. Windows is a registered trademark of Microsoft. ©2002 Cummins Power Generation Specifications May Change Without Notice S-1432 (1/03) Power Genera~on PowerCommand® Network Network communications Module for OTPC/BTPC Transfer Switches (FT'10) Description Features The OTPC/BTPC Network Communications · Provides simple real-time access to all necessary Module (NCM) provides an interface for a PowerCommand Transfer Switch data. PowerCommand Transfer'Switch to the PowerCommand Network. The NCM is easily , Automatic indication of Transfer Switch conditions installed inside the generator control box to a user-defined location. without additional wiring, conduit or external · May be connected at any point in the enclosures. PowerCommand Network The NCM alloWs local or remote monitoring · Module firmware can be upgraded in the field. and control of the PowerCommand Transfer · May be remotely monitored and controlled with Switch. The NCM allows a user to start, stop, PowerCommand Software for Windows® v 2.01 and emergency stop or reset a fault of the genset. The NCM may be configured for · Plugs easily into genset control requiring no automatic alarm dial-out of genset fault additional wiring, conduit, or external enclosures. conditions. · Less wiring makes installation and system upgrades quick and easy Specifications Network ' Tem peratu re Echelon® LonWorks®, Twisted-pair 78 KBPS, FT-10 Operating -25 to +70 °C (-13 to +158 °F) ProtocOl Storage -25 to +80 °C (-13 to +176 °F) Echelon LonWorks, GOAL Humidity Power Relative 25 - 90% (non-condensing) Provided by PowerCommand Generator Control · e2002 Cummins Power Generation Specifications May Change Without Notice S-1434 (1/03) Power Transfer Switches OTPC PowerCommand® 40 - 3000 Amp 3 Pole and 4 Pole Optional Features Shown Descri pti on Featu res Designed for continuOus current operation and' · Advanced Transfer Switch Mechanism - Unique switching of electrical loads between primary power bi-directional linear actuator provides virtually and standby generator sets, Cummins Power friction-free, constant force, straight-line transfer Generation Series OTPC PowerCommand automatic switch action during automatic operation. transfer switches monitor the primary power source, · · PowerCommand Microprocessor Control - A signal generator set startup, automatically transfer standard, fully featured microprocessor control with power, and return the Icad to the primary power a choice of options. All features, settings, and source once the utility returns and is stabilized, adjustments are software-enabled for ease of setup High-pressure silver alloy contacts can withstand and accuracy. Optically isolated logic inputs and thousands of switching cycles without burning, pitting, high isolation transformers for AC power inputs or welding. They require no routine contact provide high-voltage surge protection. maintenance and provide 100% continuous current · Manual Operation - Manual operating handles, ratings, shielded termination, and over-center type contact In utility-to-genset applications, the control system mechanisms allow effective, manual operation (40- monitors utility and genset power. When utility power .1000A switches). fails or is unsatisfactory, the switch starts the genset · positive Interlocking - Mechanical and electrical and transfers critical loads to the genset. The switch interlocking prevent source-to-source connect on automatically transfers loads back to the utility when through the power or control wiring. utility power returns. In utility-to-utility applications, the control system · Main Contacts - Heavy-duty silver alloy contacts monitors the primary utility source and transfers the with separate arcing surfaces and multileaf arc critical Icad to a secondary utility source when primary chutes are rated for total system'transfer including power fails or is unsatisfactory. The switch overload interruption. automatically transfers loads back to the primary · Easy Service/Access - Plug connections, door- source when power is restored, mounted controls, ample access space, and In genset-tO-genset applications, the transfer switch compatible terminal markings. The control is field automatically controls multiple gensets, allowing one programmable. genset to power the Icad with another genset as · Product lines, Accessories and Services - standby. The running (lead) unit can be selected Cummins Power Generation offers a wide range of manually Or may be changed automatically with a accessories and services to suit your requirements. built-in changeover timer. · Certifications- Cummins Power Generation OTPC Transfer Switches are certified to a wide range of standards. · Warranty- Cummins Power Generation offers single-source responsibility at both the factory and distributor levels for warranty, service, and parts .... . -- sUpport. © 2002 Cummins Power Generation Specifications subject to. change without notice S-1270b (11/02) Transfer Switch Mechanism A bi-directional linear actuator powers OTPC Transfer Switches. This design provides virtually friction-free, constant force, straight-line transfer switch action. No complex gears or linkages. · Indepen~dent break-before-make action is used for both 3- pole and 4-pole/switched neutral switches. On 3- pole/switched neutral sWitches, this action also prevents the objectionable ground currents and nuisance ground fault tripping that can result from overlapping designs. · A mechanical interlock prevents simultaneous closing of normal and emergency contacts. The action positively prevents dangerous source-to-source connections. · Electrical interlocks prevent simultaneous closing signals to normal and emergency contacts and interconnection of normal and emergency sources through the control wiring. · Long-life, high pressure, silver alloy contacts resist burning and pitting. Separate arcing surfaces further protect the main contacts. Contacts are mechanically held in both normal and emergency positions for reliable, quiet operation. Specifications-Transfer Switch Mechanism Voltage Rating Transfer switches rated from 40 A through 3000 A are rated up to' 600 VAC, 50 or 60 Hz. Arc InterruptiOn Multiple leaf arc chutes cool and quench the arcs. Covers prevent interphase flashover and are transparent for visual inspection. Neutral Bar A full current-rated neutral bar with lugs is standard on enclosed 3- pose transfer switches. Auxiliary Contacts Two contacts (one for each source) are provided for customer use. Wired to terminal block for easy access. Rated at 10A continuous and 250 VAC maximum. OPerating TemPerature -40°F (-40°C)to 140°F (60°C) Storage Temperature -40°F (-40°C) to 140°F (60°C) Humidity Up to 95% relative, noncondensing Altitude Up to 10,000 ft (3,000 m) without derating Surge Withstand Ratings Surge-tested for location category B3, per IEEE C 62.41 .Testing per - guidelines in IEEE 62.45. Control tested to European Surge Test EN 61000-4-5 Total Transfer Time (source'to-source) Will not exceed.6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed transition installed. Manual' Operation Handles Transfer switches rated through 1000 A are equipped with permanentlY attached operating handles and quick-break, quick- make contact mechanisms suitable for manual operation. Transfer switches over 1000 A are equipped with manual operators for service use only under de-energiZed conditions. © 2002 Cummins Power Generation ' Specifications subject to change without notice S-1270b (11/02) PowerCommand Microprocessor Control · Control Packages . A choice of two control packages allows flexibility for determining the most suitable leveo control for a given application: Level 1 Control Level 2 Control Utility-to-Genset Applications Utility-to-Genset Applications Utility.to.Utility Applications Genset:-to-Genset Applications Software/~djustable Time Delays: Software Adjustable Time Delays: Engine Start: 0 - 15 sec. Engine Start: 0 - 120 sec Transfer Normal to Emergency: 0 - 120 sec Transfer Normal to Emergency: 0 - 120 sec Retransfer Emergency to Normal: 0 - 30 rain Retransfer Emergency to Normal: 0 - 30 min Engine Stop: 0 - 30 rain - Engine Stop: 0 ~ 30 rain Programmed Transition: 0 - 60 sec Programmed Transition: 0 - 60 sec Undervoltage Sensing - 3-phase normal. 1-phase emergency Over/Undervoltage Sensing - 3-phase normal and emergency Pickup: 85% to 98% of nominal voltage Pickup: 85% to 98% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout: 75% to 98% of pickup setting Dropout Time Delay: 0.1 to 1.0 sec Dropout Time Delay: 0.1 to 1.0 sec Overvoltage Sensing - 3-phase normal, 1-phase emergency Overvoltage Sensing - 3-phase normal and emergency Dropout: 105% to 135% of nominal voltage Dropout: 105% to 135% of nominal voltage Pickup: 95% to 99% of dropout setting Pickup: 95% to 99% of dropout setting Dropout Time Delay: 0.5 to 120 sec Dropout Time Delay: 0.5 to 120 sec Frequency Sensing . Frequency Sensing Pickup: +5% to +20% of nominal frequency Pickup: +5% to +20% of nominal frequency Dropout: :1:1% beyond pickup Dropout: +1% beyond pickup Dropout Time Delay: 0.1 to 15.0 sec Dropout Time Delay: 0.1 to 15.0 sec Voltage Imbalance Sensing Dropout: 2% to 10% Pickup: 90% of dropout Time Delay: 2.0 to 20.0 sec Phase Rotation Sensing /;.i':?:':" Time Delay: 100 msec Loss of Single Phase Detection Time Delay: 100 msec Standard Open Transition Transfer Mode Standard Open Transition Transfer M~de Programmed Transition Transfer Mode Programmed Transition Transfer Mode Programmable Genset Exerciser - One event/schedule with or Programmable Genset Exerciser - Eight event~/schedules with or . w/o load w/o load Basic Indicator Panel Basic Indicator Panel Source Available/Connected LED Indicators Source Available/Connected LED Indicators Test/Exercise/Bypass Buttons Test/Exercise/Bypass Buttons Digital Display Date/Time-StamPed Event Recording Date/Time-Stamped Event Recording Load Sequencing (optional with Network Communications Load Sequencing (optional with Network Communications Module) I Module) Time-Delay Functions Engine Start: Prevents nuisance genset Starts in the event of momentary power system variation or loss. Not included in utility-to-utility systems. Transfer Normal to Emergency: Allows genset to stabilize before application of load. Prevents power interruption if normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. Retransfer Emergency to Normal: Allows the utility to stabilize before retransfer of load, Prevents needless power interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch systems. Engine Stop: Maintains availability of the genset for immediate reconnection in the event that the normal source fails shortly after transfer. Allows gradual genset cool down by running unloaded. Not included in utility-to-utility systems. Programmed Transition: Transfers load to neutral position, disconnected from sources, to allow inductive load voltages to decay. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Control Options Relay Module Provides an adjustable transfer, pending time delay of 0 to 60 seconds and Normal and Emergency status signals, to prevent interruption of power during elevator operation. Relay outputs include: Source 1 Connected and Available, Source 2 Connected and Available, Not in Auto, Test/Exercise Active, and Pending Transfer .. (elevator signal). Loadshed Removes the load from the emergency power source by driving the transfer switch to the neutral position when signaled remotely. Transfers load back to the emergency source when the signal contacts Open. Immediate retransfer to the preferred source when it is re-established. PowerCornrnand Network Interface Provides connection to the PowerCommand network. LonWorks® compatible for integration into customer monitoring strategy. Load Power and Load Current Monitoring Measures load phaSe and neutral, current, power factor, real power (kW) and apparent power (kVA). Warns of excessive neutral current resulting from unbalanced or nonlinear loads. User Interfaces Basic Interface Panel LED indicators provide~nce source and transfer switch status for quick summary of system conditions. Test and Override buJl~l~ow delays to be bypassed for rapid system checkout. Digital Display The digital display provides a convenient method for monitoring load power conditions, adjusting transfer switch parameters, monitoring PowerComman.d N~e~!,work status, or reviewing transfer switch events. Password protection limits access to adjustmer~s t~o~.~thorized personnel. The digital display comes standard with the Level 2 PowerCommand microprocessor,~_~.~l, and is optional with the Level 1 Control. User Interface Options . ,,..r~ ~ ' ' Front Panel Security Key Front panel access can be locked ow us~is option. Prevents unauthorized transfers or testing. Prevents unauthorized adjustments via t~'rsplay. Analog Bargraph Meter An LED bar graph display provides easy to read indication for NOrmal and Emergency voltages and frequencies, load currents, power factor, and Kilowatts. Green, amber, and red LED's provide at-a-glance indication of system acceptability. Available as an option with the Level 2 PowerCommand microprocessor control. ©2002 cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Enclosures The transfer switch and PowerCommand control are mounted in a single-door enclosure. · Keylocking cabinet, UL listed. · Interface panels · Wire bend space complies with 1999 NEC. Enclosure Dimensions - Transfer Switch in U.L. Type 1 Enclosure Amp Rating Height Width Door Closed Door Open Weight Outline Drawing in mm in t mm in mm in I mm lb kg 40, 70, 125 27.0 686 20.5 521 12.0 305 31.5 800 82 37 310-0544 150, 225 35.5 902 26.0 660 16.0 406 41.0 1042 165 75 310-0414 260 43.5 1105 28.5 724 16.0 406 43.0 1093 170 77 310-0540 300, 400, 600 54.0 1372 25.5 648 18.0 457 42.0 1067 225 102 310-1307 800, 1000 68.0 1727 '30.0 762 19.5 495 48.5 1232 360 163 310-0417 1200 75.0 1905 36.0 915 21.5 546 54.0 1372 625 283 310-0482 1600, 2000(1) 90.0 2286 36.0. 915 48.0 1219 84.0 2134 1100 499 310-0483 3000(1) 90.0 2286 36.0 915 48.0 1219 84.0 2134 1250 567 310-0484 Enclosure Dimensions - Transfer Switch in U;L. Type 3R, 4 or 12 Enclosure I Door Closed I Weight Outline Amp Rating Height Width Door Open Cabinet Type Drawing , in I mm in I mm in mm in I mm lb kg 40, 70, 125 34.0 864 26.5 673 12.5 318 36.5 927 125 57 3R, 12, 310-0453 40, 70, 125 34.0 864 26.5 673 12.5 318 36.5 927 125 57 4 310-0445 150, 225 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97 3R, 12 310-0454 150, 225 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97 4 310-0446 260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 3R, 12 310-0455 260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4 310-0447 300, 400, 600 59.0 1499 27.5 699 16.5 419 41.5 1054 275 125 3R, 12 310-1315 300, 400, 600 59.0 1499 27.5 699 16.5 419 41.5 1054 275 125 4 310-1316 800, 1000 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 3R, 12 310-0457 800, 1000 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4 310-0449 1200 75.0. 1905 36.0 915 19.5 495 55.0 1397 450 204 3R, 12, 4 . 310-0482 1600, 2000 (1) 90.0 2286 32.5 826 51.0 1295 79.0 2007 1100 499 3R, 12, 4 310-0744 3000 (1) 90.0 2286 38.0 965 51.0 1295 84.5 2146 1250 567 3R, 12, 4 310-0745 Note 1: Rear or side access is required to complete power wiring installations. Transfer Switch Lug Capacities All lugs accept copper or aluminum wire unless indicated otherwise. Amp Rating , Cables Per Phase , Size 40, 70, 125 1 #12 AWG-2/0 150, 225 1 #6 AWG - 300 MCM 260 I #6 AWG - 400 MCM 300, 400 1 3/0 - 600 MCM · 300,400 2 3/0- 250 MCM 600 2 250 - 500 MCM 800 - 1000 4 · 250 ~ 500 MCM · 1200 4 #2 AWG to 600 MCM 1600, 2000 8 #2 AWG to 600 MCM (lugs optional) 3000 8 #2 AWG 600 MCM (lugs optional) Caution: Do not run control wiring through power cable conduit or raceway. © 2002 Cummins Power Generation Specifications subject to change withOut notice S-1270b (11/02) UL Withstand and Closing Ratings The transfer switches listed below must be protected by circuit breakers or fuses. Reference drawings include detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult With your Distributor/Dealer to obtain the necessary drawings. Withstand and Closing Ratings (WCR) are stated in symmetrical RMS amperes. MCCB PROTECTION CLB PROTECTION WCR(~Volts Max With Specific Transfer with Specific Max MCCB Drawing Current Limiting Max CLB Drawing Reference Switch Manufacturers Rating Reference Breakers (CLB) Rating Ampere MCBBs 40 - 125 14,000 (~ 480 225 A 098-6885 200,000 @ 480 225 A 098-6918 40 - 125 14,000 (~ 600 225 A 098-6885 100,000 ~ 600 225 A 098-6918 150 - 260 30,000 ~ 480 400 A 098-6886 200,000 ~ 480 400 A 098-6919 150-260 30,000 ~ 600 400 A 098-6886 100,000 ~ 600 400 A 098-6919 · 300 - 600 65,000 @ 480 1200 A 098-6887 200,000 (~ 480 1200 A 098-6920 300 - 600 65,000 ~ 600 1200 A 098-6887 100,000 ~ 600 1200 A 098-6920 800 - 1000 65,000 (~ 480 1400 A 098-6888 150,000 (~ 480 1400 A 098-6921 800 - 1000 NA NA 098-6888 100,000 ~ 600 1400 A 098-6921 1200 85,000 (~ 480 1600 A 098-7312 85,000 (~ 480 1600 A 098-7312 1200 65,000 ~ 600 1600 A 098-7312 65,000 ~ 600 1600 A 098-7312 1600 - 2000 100,000 (~ 480 4000 A 098-7311 100,000 (~ 480 4000 A 098-7311 1600 - 2000 85,000 (~ 600 4000 A 098-7311 85,000 ~ 600 4000 A 098-7311 3000 100,000 ~ 480 4000 A . 098-7313 100,000 (~ 480 4000 A 098-7313 3000 85,000 (~ 600 4000 A 098-7313 85,000 (~ 600 4000 A 098-7313 FUSE PROTECTION Transfer WCR @Volts I Drawing Switch Max. with Current Max Fuse, Size and Type Reference Ampere Limiting Fuses 40 - 125 200,000 ~ 480 200 A Class, J, RKI, RK5 098-6885 40- 125 200,000 ~ 600 200 A Class, J, RK1, RK5 098-6885 150 - 260 200,000 (~ 480 600 A Class, J, RK1, RK5 098-6886 150-260 200,000 @ 600 1200 A Class L 098-6886 -~-"~-~'~" 300 - 600 200,000 ~ 480 1200 A Class L 098-6887 · ;-::'~:":: 300 - 600 200,000 @ 600 1200 A Class L 098-6887 800 - 1000 200,000 @ 480 2000 A Class L 098-6888 800 - 1000 200,000 @ 600 2000 A Class L 098-6888 1200 200,000 (~ 480 3000 A Class L 098-7312 1200 150,000 @ 600 3000 A Class L 098-7312 1'600 - 2000 200,000 ~ 480 2500 A Class L 098-7311 1600 - 2000 150,000 ~ 600 2500 A Class L 098-7311 . 3000 200,000 @ 480 4000 A Class L 098-7313 3000 150,000 @ 600 4000 A Class L 098-7313 3 cycle Ratin~ls Transfer WCR@Volts Max 3 Cycle ratingMax MCCB Switch RatingDrawing Reference Ampere 1200 50,000 ~ 480 1600 A 0098-7312 1200 42,000 @ 600 1600 A 0098-7312 1600-2000 100,000 ~ 480 4000 A 0098-7311 1600-2000 85,000 ~ 600 4000 A 0098-7311 3000 100,000 @ 480 4000 A 0098-7313 3000 85,000 ~ 600 4000 A i 0098-7313 © 2002 Cummins Power Generation Specifications subject to change without, notice S-1270b (11/02) I Submittal Detail Automatic Transfer Switch Options Options and Accessories Current Ratings Controls [ ] C023 Switch Control - Level 1 [ ] S046 40 Amps ,~]' C024 Switch Control - Level 2 [] S047 70Amps . ~.0ntrol Options [ ] S048 125 Amps ~ M017 Security Key - Front Panel [ ] S049 150 Amps [ ] S050 225 Amps J~ M018 Display-Digital · [ ] S051 260 Amps ~ M020 Communications - LonWorks Network Communications [ ] S052 300 Amps Module [ ] S053 400 Amps ' [~ M022 Monitoring - Load M023 Module- Relay S054 600 Amps 8055 800 Amps Meters [ ] S056 1000 Amps ~ D009 Digital Bar Graph Meters [ ] S057 1200 Amps Battery Chargers [ ] S058 1600 Amps ~[ K001 Battery Charger- 2 Amps, 12/24 Volts [ ] S059 2000 Amps []- K002 Battery Charger - 10 Amps, 12 Volts [ ] S060 3000 Amps [ ] K003 Battery Charger - 10 Amps, 24 Volts Voltage (Line.Line) Ratings Auxiliary Relays - Relays are UL-Listed and factory installed. All [ ] R020 120 Volts(*) relays provide (2) normally open and (2) normally closed isolated [ ] R038 190 Volts contacts rated 10A @ 600 VAC Relay terminals accept (1) 18 Ga. to [~ R021 208 Volts (2) 12 Ga. wires per terminal. R022 220 Volts [ ] L101 Aux. Relay- 24 VDC Coil - Installed, not wired (for customer [] R023 240 Volts use). [ ] R024 380 Volts [ ] L103 Aux. Relay - Normal Position - Relay energized when OTPC [ ] R025 416 Volts in Soume 1 (Normal) position [ ] R035 440 Volts [ ] L201 Aux. Relay - 12 VDC Coil Installed, not wired [ ] R026 480 Volts [ ] L202 Aux. Relay - Emergency Position -Reiay energized when [ ] R027 600 Volts OTPC in Soume 2 (Emergency) position (*): Line to Neutral Voltage (not available on 1200 - 3000 amp [ ] L203 Aux. Relay - Normal Position - Relay energized when OTPC switches) in Source 1 (Normal) position Pole Configuration [ ] L204 Aux. Relay - GenSet Start Contacts [ ] A028 Poles - 3 (Solid Neutral) Applications Modules ~ A029 Poles - 4 (Switched Neutra! - not available 40 - 125 amps) [ ] M003 Terminal Block - 30 points (not wired) . Frequency [ ] M007 Load Shed - From Emergency - Drives OTPC in neutral [~ A044 60 Hertz position when remote signal contact closes' A045 50 Hertz' [ ] N002 Terminal Block - Battery Charger Alarms Application [ ] N008 Terminal Lugs -Cable (1600 - 3000 amps only) [~ A035 Appl - Utility to Genset [ ] N009 Power Connect - Bus Stabs (150 - 1200 amp open A036 Appl - Utility to Utility construction only) [ ] A037 Appl - Genset to Genset Shipping Option System Options [ ] A051 Packing - Export Box [ ] A041 Single Phase, 2-wire or 3-wire (not available 1200-3000 [ ] N013 Extension Harness ,amps) · ~] A042 Three Phase, 3-wire or 4-wire 'Enclosure [~ B001 Type 1: General purpose indoor (similar to IEC type IP30) B002 Type 3R: Intended for outdoor use (rustproof and rainproof) (Similar to' IEC type IP34) [ ] B003 Type 4: Indoor or outdoor use (watertight) (Similar to IEC type IP65) [ ] B004 Open Construction: No enclosure - includes Automatic Transfer Switch and Controls. [ ] B010 Type 12: Indoor use, dust-tight and drip-tight (similar to IEC type IP61) Listing /,~r A046 Listing - UL 1008/CSA Certification A064 Listing - NFPA 20 (not available 1200-3000 amps) © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Available Products and Services A wide range of products and services is available to match your power generation system requirements. Cummins Power Generation products and services include: ·, Diesel'and Spark-Ignited Generator Sets · Transfer Switches' · Bypass'Switches · Parallel Load Transfer Equipment · Digital Paralleling Switchgear · PowerCommand Network and Software · Distributor Application Support · 'Planned Maintenance Agreements Warranty All components and subsystems are covered by an express, limited one-year warranty. Extended factory warranties and local distributor maintenance agreements are also available. Certifications Transfer switches meet Or exceed leading code requirements: NEMA- All switches comply with NEMA ICS 10 ISO9001 - This transfer switch was designed and manufactured in facilities cedified to ISO9001 ~(~ CSA- All switches are CSA cedified up to 600 VAC , NFpA Testing - A complete representative prototype transfer switch has been subjected to a number of demanding tests to verify the design integrity and performance under both normal and abnormal operating conditions per the requirements of NFPA 70, 99, and 110 UL - All switches are UL-1008 listed, and switch accessories are UL listed for factory or field installation;· UL approved cabinets; UL listed CU-AL terminals See your distributor for more information Power Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 763.574.5000 Fax: 763.574.5298 Cummins Power Generation is a subsidiary of Cummins Inc.' PowerCommand is. a registered trademark of Cummins Inc. LonWorks is a registered trademark of Echelon. · Warning: Backfeed to a utility system can cause electrocution and/or property damage. Do no connect to any building's electrical sYstem except through an approved device or after building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice S'-1270b (11/02) ~rted ~eb 24 2003 and is an Un-CoStrolled Document 4 ~ '3 i 2 ,~. ,,,i,0.;,~.,,,0,} 1, ...... I:.,.t .... 0~03 .,,~- 6AC' G8 I B[[CZA~ 109- 30' 98 ,~ ;8025 A J l Jp~ODUCTION_R[LEAS[ · - DOOR SWING~ -' N~x 7 DOORS NOtE: I. DIMENSIONS SHOWN IN [ ] ARE INCHES. ' 2. HOUSIN6 AND MUFFLER,WEIGHT: 204kg t4501b~) / ~ ./~-RADIATOR 3] HEIGHT INCREASE OF 15 [0.6] WHEN OPTIONAL SK~D · ]- Fill SOUND BARRI[~ IS USED. WHEN EQUIPPED WITH THIS HOUSING SHIFTS APPRO×- ] ~ ~!1 I~ATELY 16 [.63 FOR DGDA,DB OR 9 [.3] FOR DGEA, B J ~' FA,FB,FC TOWARD TH[ GENE'RA7OR END CO~PARED TO lHE EOUIVALENT NON-HOUSED PRODUCI WITH TN[ Fi79 SEE HOUSING READY SKID §ASE OUTLINE DRAWING FOR CG LOCATION OF NON-HOUSED PRODUCT· . TABULATION CURRENi DIM A A = /--DGDA, DB MODEL ER NO. j DI~ ~ A /MOUNTED EXHAUST . C D6EA.FA,FB,FC___.x~ /MUFFLER (A37~) DGDA,DD ..... 1867 ,663 1554 JJ /LOCAT'ON W,TH OR ..... [73.5] MOUNTED EXHAUaT~ WITHOUT LOG0 ~UF~LER (A37,),27 [5] OD~J L / /---MUFFLER 75.7 [3] OD ..~j~~ ~ .~0~ i 1306 j 452' ' .1520 Il LOCATION~ ~.. -/WJTHouTDGEA'[A'FgL060 j t~u~ [51.4i [17.81J MUFFLER -~ ~ - .. J 1~46 { 452- 1520 JJ · , ~ r VIEWING WINDOW (rlSo) ~ DGFC ...~, I 1306Il 452 1520JJJ ,~.... LAiCH[S ARE ~ng~t J -.?: ' KEY L~ING AND ~ / PADLOC~ABLE~= ~ ~ C CONTROL ~ {'} [55.9] ACCESS ~ ~ j DOOR /~ NOTE 4 J AIR INLET ON~ 0 0 6_ _SIDE DOORS' ~.'~' ~. .~ '~' JJ ~ ~ hx 15 '_ ] ~ 'x [0.6] ~ ~ IOJ6 ,~655 = 179' -- 144 ~ ~- ~46 '' _ xX< J ~= < J049 [25.8} [7] [5.7] [25.4] . NOTE 3 ~ [40] [66.1] [25.8] ' LIFTING HOLES ~--OPIIONAL SHiD BOT~O~ on: ~eb 24 2003 and is an Un-Co~.trol!ed Document 4 d~ 3 2 0500 312 Pro/ENGINEER ~ ~ ~ -] , · I I · 73652 A I PRODUCIION.RELEASE - DAH DAH RK[ 09-26-96 FUEL STUB-UP~ ~ 250 ~ 702.9 ~J 73846 B I JCHANG[D ~[IG~TS IN TABULATIO[I j CJGACDAHI Rh[ ~-NOTE 5 - ~. ~ ~. {27.7] 7s~8 c ~ J~Ev PER [~ /// NOTE ? I I OIL FILL-~ ~. j~ FRDIZlIIJpJl ADDEDNOJ[S 18~ 9 - ~TA NS HS / , I I j - - ............ '~ ..... ~--- L _ _ ' ' - / I ' ~ . AIR .I. DI'~ENSIONS SHOWN IN [ ] ARE INCHES, J FLOW ~' ~i SURFACE. {29.B] BE CONNECTED TO ENGINE INTERFACE POINTS. - x~ ~ ~ - ~~~J x~ IH~ 5o8 I / 3. i FUEL RETURN LINE: 960 [38J LONG wmT~ a/8-~7 NPT ~ ~' C ~ ~ ~ ~ ~J~ '~.~~ ~ ~ ~ [~0 'MALE) TERMINATI{~N ~ , - .... ~,. J- ~~~~ 1~. Il [~o~ / I ~.z FUEL SUPPLY LINE: iOZO [40J LONG WITH J/4-i8 NPT 'f ~ -'*~--* ....... ==--, .... :-h ..... =--k-- ~--~-- ~'' '~": i~l ~ ~~- ~ , , , -~ ..... &j , (MALEF TERNINATION. i[ I / / i i I~~ '~ ~ J~ ~ S I~['.0] HOLES "ARNED .~ ARE FOR SUBBAS[ :n, / ~ ~822 [32.4] ~ ~ )~ FUEL ]AN~ AllACHMENI OR SECURING lO ~ 2X 67S ~ --2X ~, ~,-~ / (DGEA.FA.FB WITHOUT LO60 AND ~] SURFACE. [26.6] [19,o] / DGFC WITH OR WITHOUT LO60) REAR FACE.~q L 8AITERY b. REFER lO CIRCUIT BREAKER OUTLINE DRAWING FOR OF BLC)C~ ~J ~OPTIONA 783 [30.8] ELECTRICAL STUB-UP AREA FOR SPECIFIC BREAKERS.. AND BATTERY RACK (DGEA,FA,FB WITH LO60) ~4X M$ FASTENERS FOR DUCT AITACH~ENT. FUEL'SUPPL) ~ (F06S) // OPTIONAL DUCI ADAPTER (NOT SHOWN) 5. i REFER TO SUBBASE FUEL TANK OUTLINE DRAWING FOR SAR iNV[RIED FLARE AVAILABLE (FOI3) ELECTRICAL STUB-UP AREA AVAILABLE WITH FUEL TANKS. ELECTRICAL CONNECTION~ (FEHALE) FOR 9.5 [3/8] ~ EXHAUST CONNECTOR ~ / AREA (BOTH SIDES) ~, ODNoT[TUBE3.2(rARSID[) ~ (~tALE)(A299) ~ INCH NPI ~ OVERFLOW BOTTLERADIATOR~% /~RADIATOR FILL // ~ ~ [287i4 I] ~ 6. [ABULAIED WEIGHT AND C6 IS FOR SKI WITH NO OPTIONS. ~ OPTIONAL I~H[RSION COOLANT~n kk FUEL RETURN / ~ xq. 7. FOR ENTRANCE BOX APRLJCAIJONS SEE APPL%CABL[ ,HEATER (N480 H48i) ~ ~ ~8 [5/16] OD ~q ~ J' '~ ENTRANCE BOX OUTLINE qq ~ ~ BEADED TUBE qj q ~ ~(FARSIDE) NOTE 3. l~ % 8. OPTIONAL ENTRANCE BOX (NOT SHOWN) WILL BE ~OUNTED NOTE ~ " ~ - ' ON THE RIGHT SIDE AS VIEWED FRO~ THE CONTROL. , ~. I1~~ g. OPTIONAL BREAKER BOX (NOT SHOWN) WILL DE MOUNTED ON THE LEFT SIDE AS V!EW[D FROM THE CONTROL I :o II UNLESS OTHERWISE SPECIFIED. ~ ~ 1433 O~D CONNECTIONo IONAL ~OOLANT 80~ TABULATION ~10 THREADED STUDS j -. HEATER (H036, NO)4) [31.6] GEN SET WET ~ FG 209 1250 [49.2] 2417 [95.2] i502 (3313) ~ CRANK J. 2il J~ZBI [49.7] 2507 [98.1] iff20 - o o · t L..~12 Jl27O [5o.o} 2566 [lOll t538 (33911 ' ~ j 50~ i --~ o ~ I [ .6] [15,3] ~ 262 // - RE'AR LIFTING HOLES ~ ~34 , / FACE [25] j ['2.5] . // OF = "A" j J ' ~COOLANT DRAIN COCK OR OPI!ONAL ENGINE ' j ~--508. I COOLANT DRAIN EXTENSION ([089i OPTIONAL OIL~ BLOCK-- 1~15 J [20.004] (FAR SIDE) [54. l] DRAtN [XTENS ON ~ ~ 1553 -J i~ 1016 J t (H268) ACCESSJA HOLE ' 1778 [6!.1] ,~ [40] : J~Og Jro] '! HOUSING READY SKID BASEI ~--- -~ 2662 'l [~ ~ ~ ' ' ~ : o,.,.,,,,,,..,,,,,,,..,,,. ,, .,-~ ,~-~ ~ ......... I [ ~UTLIN[ 6[N~[ I~*.[er''~ ! JL~}..~ ~l~l .m ~1~ I~ l~:"l~*"~ ,~--J~J~o~m.m I h~A FA ~ El' P~A 15~h~l ~1 ?1 ~'~ 6 } 5 4 'T" 3 Z I. I ' ' i Expcrtea on: ~Feb 24 2003 and is an Un-CoStrolled'Docnmsnt 4 ~/ 3 ( 2 I 1 .~ ~ . ]354~ § ADDED DRY W[~G~1 COLUMN SA GACJgACJ RKE - ~44 - 534 .__.n~T n,,, ,~,T ,hr [48.976] OPTIONAL LOW FUEL--'/ J [21.024] ;S~8 C J JR£V PER £~ j.- ~S[JDGJGILLETT t 2 S£[ $H££1 2 j- CSEIDGIGILL£I? FUEL GAUGE--', J ~ ~"~l~"~L~ , LEVEL SWITCH (CI57)/ J ,---MOUNTING LOCATION FOR ,825, D jl CHANGES P£~ ER j-!GACOO~aI~L£ST RUPTURE(i 1t4 BAsINOPTIONALNPl FEMALE)SWllcHLIOUIDNoIEs(CI6g)IN~"~ (I Il2 NPT .MALE)~Jx'.t~,\-L...,,,~ ' (S/80PTIONALNp7 FEMALE)FUEL NOTEINLE" 1~/4~N,T FEMALE) NOT[ 3///j/ZAND=_ j/ OPTIONAL. CONTROL_ FU[L(ci49)PUMP _., t~4X ~5[0.9~4] [RDI202]FFRDII2g5 ~r I ADDOPTIONALI,~ ADD WOD[L DGDKV[NTTO TANKL~ NoTLTABULATIONJ".J 50'JGIBG~JJ*P , BG 86gG,j04-29-0~07''5'02 ' ' .................... 5 .......... 7-4: ? · I, TANKS ARE ULI42 LISTED. SECONDARY CONTAJfl~ENT x ~,"x,"x,"> LOCAL CODE TO DETERMINE VENTING REOUIRE~ENTS FUEL STUB-UP AREA :~.]~.~.~ . J . FOE BOTH CO~PARIMENTS. 658.35 ~ '~ 2 SUSBASE FUEL TANK ~OUNTING. EXCESSIVE TWISTING OF THE FUEL TANK, WHEN [25.g21 · FASTENING Il frO A FOUNDATION, ~AY RESULT o o ~66 IN SlRUCTURAL FAILURE OF IH[ TAN~. TO iNSURE [38.03} THE INSTALLATION DOES NOT EXCESSIVELY TWIST THE FUEL TANK. THE FOLLOWING PROCEDURE MUST JOI6 BE OBSERVED: [40 2,1 REFER ~00NAN ~PPLICAIlON ~ANUAL TO)O GENERAL SEI ~OUNllNG GUIDELINES. ~,Z AFTER PLACING S~T ON FOUNDAIlON, VE~IF~ ALL FOUR ~OUNTING PADS CONIACT FOUNDATION. 2X x x x ','~ / THK) ATTACHED TO 153.g ' , ..] EACH FUEL TANK. THESE ARE INTENDED TO FILL ANY [6.059] '~ 'x q 2.3 THERE ARE 8 SHI~S [.0747 INCH ..']~.'~ 138.3~ GAP BETWEEN THE ~OUNTtN6 PADS AND FOUNDATION. C. [5.451 IF ~ORE SHINS'ARE REOUIR[D OBTAIN ADDITIONAL ~ ~ ~/ PiN 159-1378 FUEL TANK SHI~S. 2X j ~ 2.4 INSERT iHE MAXI~UM HEIGHT STACH OF SHI~S THAT 4xj WILL SLIDE INTO THE GAP. 96.6 2X~ ~'--~20.6 ~ 1344 [3.803} HOlE 5 [0.Btl] [52.91] 2.5 TIGHTEN TAN~ HOLD DOWN ~OUNTJN6 FASTENERS. 675 1888 = ~. INDICATES PIPE SiZE OF INTERFACE PORT ON FUEL TANK [26.57] [74.33]~ FOR FEATURE OR OPTION iNDICATED. [14,17] FUEL F~LL~ ~ [87.64] (2 NPI MALE) % ~ 5. THIS AREA INDICATES ELECTRICAL'STU~-UP SPACE NOTE 3 ~ NGINE SUPPLY ]NGINE RETURN VENT WilHIN IH[ G[NERAIOR SET SKIDBASE AS 5/16 I.D. HOSE 3/16 I.D. HOSE ~GB ENGINE) ~ IDENIlFI[D ON lHE 6[NERAIOR SET OUILINE HOSE (6C ENGINE) DRAWINGS. THE PORTION or THIS AREA SHOWN (~I4 NP~ ~AL[~ 5/1~ i~.D. OVERLAPPING THE FUEL TAN~ BODY IS ACCESSIBLE NUlL 5 ~rl. J · NOTE ONL~ ABOVE l~[ lOP OF THE FUEL TANK. ~ ~ ~ ~ _ J .g r J r[~TU~[ O~T~ON USE or .....' lANK DGDA CI67 C~68 DGDB CI6~ DGFA CI67 CI68 6G~ - cl~7 DI~ A o , DGFC CI67 CI68 DGD~ CI67 CI68 5o r~o4.a2] .~.~,~,c..,o.o~ c,,,,,,[,,~,,c~ J DUAL WALL 5UBBASE FUEL TANK I FUEL lANKJ DIM A NOTE 3' J NOHINAL EFFECTIVE" k9 ~lb) ............ PARi NO. LINE BELO~ SY~DL~APPLIES TO aPPER LI~JT JS~'~ ~ .~ ~ 0.8. .'lJ~ P " ' ['. ' I 0159.t473 806 [31.7 J 4;NPT J1,385 ~saG)Ji'.27Z {}3~)~4 7 (9i9) ~.;.,,~. ~ .-., ...... ,,~,~ m :~-~:~,%, J0500_3172 · ,. orted on: ~eb 24 2003 and is an Un-CoStrolled Document 4 ~x 3 t 2 ' ' ROOF L IN[ (F 172/173)~ [2.99] ~ [41,~8] I 75718 ) C 2 REV PER ER I ' CSE DG GILLETT li-07-9~ ............................... ~ ......................... '-- , ...................... ....................................... = .............. ~ ........ [2.31 - . (FI77) z~ ~ (FI72/FI73} f55.943 ~ o NCLOS RE SIDES ~~"-~- ......... -'~ ' ~-". ....... ' 'o~u~ · ~ ..................... ''~ 2662, 5 (FITI/FI72) ~ DGEA,FA,FB,FC 3617 DGDA,DB 3)J? (F I FUEL YANK ELECTRICAL SIUB-U , I ~ ¢~o.~ ~.~,~. ;72;¢ · ,~,ov~ ~[~__. ""'" ~ ~~~ I~ .... "" I P'~"-" "-~'-~l."'.'"' '"."~ l='~'~;~,m I:.,,':,~ ~..,,-I~ 6 I 5 ~ 4 T' 3 ~ 2 ~ ! Exported on: ~Feb 24 2003 and is an Un-CoBtrolled Document 4 ~/ 3 i 2 ..... i.,i,~.l..,s!0, 1 ...... t ................ - !pi HEATERS DUCT ADAPTER (FO13) 15718 C J J CHANGES P[~ ER - JGACJDDG 61LL[TTjlJ-04-91 ~ONl~O[ CABINEI HEALER [55.4] j [30.2] / A362: 110-125V. 50 WATTS · CONNSCTION: J830 [6 FT] ~ CONNECTION: 203 [8"1 LEADS WITH INSULATED .~5" OUICK ~ I. D:I~[NSIONS SHOWN tN [ ] ARE NCH[S CONN[C~ TAB AND RECEPTACLE. ~ . .,~ REAR FACE ~ - OF BLOCK ,i 918 ~ I ,, ,,, MOUNTED~ ~EXHAUST MUFFLER iA370) ALI[RNATOR HEATER / OF gLOC~ A~92: JiO~I25V, ~00 WATTS /' COOLANT HEALER~ CONNECTION: COMPRESSION TERMINAL -' 56 BLOCK ~I8 TO ~12 A~G WJRE. / HO~6: 120V, I500 WATTS ' ENGINE OIL HEATER (FARSJDE~~ CONNECTION: ~20 [48"J CORD ~ITH CONNECl~ON: COMPRESSION TERMINAL' CONNEClJON: 1830 [72"~ CORD ~ITH ,~ ~ ENGINE BLOC~ ,I8 TO ,,2 A~G WIRE, NE,A 5-ISP [liP] CORD END H074: 208V, ,,25 'NATTS; T ~~ J ' 2JOV. I500 WATTS H479: 208V. ils WATIS; CONNECIION: 1220 [48"] 'CORD WITH 240V. 150 WAITS NE~A 6-15P [21Pi CORD END WllHOUT LO60 I CONNECTION: 1830 [72"] CORD ~ITH W~TH LO60 59 NE~A 6-15P [2iP$ CORD ENg. [2.3] 70P VIEW SLIP ON EXHAUST CONNECTOR (A2981,~7) o~~ ~ · Jl55 WITH 592 j / . [45.5] REAR FACE FRONT FAC[ ~ ENGINE ¢ CRANK ~ . . or ~LOC~ O~ aLOC~ gENERATOR SET OPTIONS /)JEW VIEW FRO~ RADIATOR END · ~,~ ........ R_E~GEL~,NN JlO-OI-96J J'~'bTLINE-OEN.SEI (OPTIONS) ' ' - ' " ' 6. ~ 5 ~ 4 ~' 3 ~ 2 ~ I ~E~.ported on: ~Feb 24 2003 and is an Un-CoStrolled Document 4 4' 3 I 2 ....... t .... ~,,,!0, 0500-3278 [DIOPTIONAL MOUNTING m°~l'~ 'l~'R°~)~c'r'°"'"u[m o NOTES; ~ g I. DImENSIOnS SHO~N ~N [ ] A~[ IN NCHES. ENGINE ENGINE _ END J-c-J END I-c-J 1 J o 413.6 o o 411.3 [16.~8] [ 16] J TABULAT ION REAR FACE .... ~ ---~ I o 154 ELECTRICALJ DIM "A" REAR FACE I 154 ELECTRICAL OF BLOCK ' [6] SIUB UP DGBB DGDA DGEA GGF8 GGHB [6] STUB UP t ~ DGBC DGDB DGFA GGFC ,GGHC OF BLOC~ ADS DGCA DGFB GGHD ~ ~ DGCB DFFC ~ DGCC GGKC GGKD "A" 809 7S~ __. "A' STANDARD MOUNTING ~488 ~J 2°1 [31.9] ....... [29.9] --.- ~ = 304 APPROXIMATE CIRCUIT BREAKER ~ 202 [31.91 .... -- [20.91 I~] [12] 898 J ' 852 __. ~ 898 852 856 ,- [ SPA(E ~04 ......... ~05 944 g~4 ............ 7 ......... ~ [31.2) [37.2) , 206 --- [35.7} ...... (34.0) --' 'NEUTRAL BUSS ~ go? 864 J NELITRAL BUSS~ ~c~-m AWG 250-500 KCMIL~x ~11~ 207 ......... [35.7] (34.01 J --- (3/8-16 SCREW) . 208 -" [40.2] [40.2] (38.5) [40.2] 1022 1022 979 t022 GROUND BOND ~1 209 '" [40.2~ [40.2] ": (38,5) [40 2J GROUND BOND ~ 730 AWG 1,0-500 KC~IL~ Il , · . ' AWG ~6-250 KCMIL -- [Z91 ~) 8 977 lOl2 1012 1072 ~ ~l) [38] 210 -" [42.2] [42.2] ...... '-" .... '[I] . · (5630A) (2700A) j I ' · LINE BELOW SY~IBOL~ApPLIES TO UPPER L M I ISC~ ~J~ll~].~ ~.8 .'n~ ~ ,~C~'Q "'~ .... [~ '~ ~ v,:~ ~ ~~ };;7~;~,~ j ),..., ...... "-'-"1 "".'" '."'"."' I~:~,~ I~:'~:~,-~,,I uG_./GG__ !. . . Iubuu-jz/o I 6 i S m 4 3 2 )orted on: ~eb 24 2003'and is an Un-CoStrolled Document 4 'q' 3 I 2 ,l RECOmmENDED LOcAl IONS FOR ONE. TWO, OR THREE CONDUITS ,, ~l _ _ ~11~I '~I ( { o~ ~LUG' FRAg g: ACCESSORY SPECIFICATIONS ~ ~~ ~ UL/IEC LUGS ~. ~ I_ ~ ~ ~ MAX AMPS COPPER D[SCRIP;IOR RATING CURREN] IS-60A 2 VDC SHUNT TRIP (SOLID COND. ONLY , COMPRESSION TERMINALS ~ NSF 383 ~20~{6 AWG OR S~ALLER TOP ~ 600/690V (IS] ~ EA. FORM C 6A AT 690 VA~ TOROUE: I0 LB-IN ENTRANCE i0-250A 2/0'250 KCNIL I AUX CONTACT * 2 SA Al 48 VDC, 0 SA At 2S0 VDC I TRIP ALAR~ ' ~ 400A 3 OR ~2'600 KC~IL 2 VDC SHUNT TRIP IOA~ 4 POLE ~ ~ COMPRESSION TERMINALS = =, ~ m ~ ~ NSJ ~29 ~20-~6 AWG OR SMALLER o o o o ~ ~ 600/690V 600A 3-POLE 2/0-350 KC~IL ]13] I EA. FOR~ C 6A AT 690 VAC TORQUE: lO LB-IN 630A 4-POLE I AUX CONTACT ~ I TRIP ALARM 2.5A Al 48 VDC, 0.3A Al 250 VDC ~F ~ 800A 3-POLE 2 VDC SHUNI TRIP - . ~ COMPRESSION TERMINALS ~l~ ~ I I 1250A 4-POLE AUX CONIACT * 0.sASA ATAi ~80125VDc.VAC. 0.25A3A AT A160025DvDcVAC TOROU[: 12 LB-IN 14~I I~ { · ~ I I TRIP ALARM il' ~1 . I ' ~' ~ 250A ~3-250 ~C~IL El . ] NONE AVAILABLE iq,, q ,' 8 ' ~ Z40V04 400A ,I-600 KCMIL [,~4}' ' NONE AVAILABLE STANDARD MOUNI ~NG ~ LEFT SIDE .AS YOU ~1.1 I 8 ~] LOOK Al THE CONTROL ~L ~ ~ (<630A) ~ ~ I T ' '1 BOTTOM TO USE O~H[R CO~BINATIONS, REFER 70 APPLICABLE CODES TO ENSURE INA1 WIRE A~PACIT~. BEND SPACE T~PICAL CONDUI~ AND ~YPICAL CONDUIT AND _~. AND GUTTER SPACE MEET IHE REOU,REMENTS. ~ WIRE SIZE BASED ON NEC ~ ~IR[ SIZE BASED ON NEC " [rDh~--~, ~"NS" SHUNT TRIP HAS NO INTERNAL CONIACIS. '1 "UST A"P~ I OTY I SIZE QTY SIZE } A"PS QT.Y ~ Size SI.TE ~L// iC ~ iCI ]~ BE USED IN CONJUNCTION WITH AUXILIARY CONTACTS TO 1200A 3 } 500 KCMIL 3 112" ISHOWN 630A J 2 J 300 KC~IL ~.~ ~ <~ ~ ACCEPI CONTINUOUS ~PPLIED VOLIAOE. IT CAN OPERATE IO00A J 3 J 400 KCWIL 3 I/2" 4~OA j I j 500 KCMIL 3 ii2" A ~~ ~~---~'u AT 75% OF NOMINAL VO[IAGE. ' 800A j 2 j 500 KCMIL ~ {i2" 2~OA J I 250 KCMIL ' .. 6 5 3 2 1 r ....... ' ..... -- ................................... I )~ OuT LEVEL I I .................................... ,-- e~SE~O~¢ ~*~> ....... I', ................................. -, ~ ~. ~ ~ -_ . ....... ~ ........................ SEfi~ICE .... ~ ......... ~ .......................... r .............. : .............................................. ~ . x ~ . xx * . xx '"'~ - ~ - I I 6 ' 5 ' 4 ~ 3 6 ~ 5 ~} LINE'~INE APPLICATSO~S ............... ~,.~ - ~T~ ~O~ULE {~ZN[--~ZN[) ~ ~N~ PTC MODULE L l NE-L l NE t,~ ~ VUT~-* VUTIL 131 ' LQNWORKS ~eao~ c,,~-~ C O~h~UN I C AT IONS MODULE ~ ( 13 *101 *101 ~T~2 ~ 0~30 I CU~TOME~ . . ~ CONNECTION ~ ¢~(~ ~s~ LED ASSEM Y BARG~APH I DZSPLAY MODULE A 0E, 1~-6764 IDI POWER TIqANSFEF:! CQNTB!OL [PTC)' MODULE L I NE-NEUTIqAL APPL 7' C:AT TONS SEE SHEET 2~ FOR PTC LINE .]:NE w!RTNG ' '' 6~ImLE BACK TO TB2 ON b~ I L .] i .6 ' 5 Exported on: ~Feb 25 2003 and is an Un-Co~trolled Document ' UC GENERATORS X~ X3 ' XI X3 X~ X2 X~ X3 Xl X3 · RANGE · ~ RANGE ~ ~10-[?0/220-2~0 MOLTS 110-139/~90-240 VOLTS 720-277/380-480 VOLTS ~0-120/220-240 VOLTS ~0-~20/220-240 voLIs c · ' WStTg) UI~TI) ~ VS~TSI ~ CT2 U~,T,, LO(N ) LS(V SERIES DELTA PARALLEL STAR SERIES STAR DOUBLE DELTA 3 PHASE 4 WIRE 3 PHASE 4 WIRE 3 PHASE 4 WI'RE ' I PHASE 3 WIRE I PHASE 3 WIRE OUTPUT TERMINALS OUTPUT TERMINALS OUTPUT TERMINALS OUTPUT TERMINALS 'OUTPUT IERMINALS '~-,'::" U.V.W.N. U,V,W,N U,V.W,N U,W, CENTER lAP N. W~ V, CENTER TAP N ~ SHUNT 2--~ r-~ SENSE N ~ ' SENSE N ~ ~--SHUNT 2 ~~sHuNT 2 Li2'74)~~ UG<TIO) ....... I N ~WG(T'2) U5~T7). . SENSE N U2(T2) V2(TS) W U2(T4)~ W . WI.T3)~ ' SENSE N W2(T6) --SHUNT 2 W2(T6)~ ~V6(TII) ~HUN~ ¢--~V6fTII) VSfTS")~' W6fTI2) , ] ~,~ ~U6<TIO) US(T3) W6(t2) SENSE W VS(TS~ b~N~ VS'(TS> ~ V~ T VS(TS)~ VI(TS)~ U i=' ~ Vt(~2} ; I~ -~ . -VI(T2) WS(T6$~ U~ VIfTm) U6(T4) SENSE V SENSE V US(TT)~UI(TI) ' . ~ ~U~tlIJ SHUN~ I' U ' US(TT)~ U, UI~TI) g2(T4)~ ~ $ENSE U~' UI(~ ---SHUNT U2(T4)~ ' W6(TIS)sENSE U SHUNT t--~ .... I ·SENSE U SHUN~ I--~' I '~ SENSE U :-- SHUNT -01 -0-2 -0.3 -04 -05 [[AIU~[ VOtlAG[ 60~Z F [ VOLTAGE SOHZ 6OHZ CODE · CODE CODE ~106 IZO/~40 ., X ROgB 120/208 % X ~ ~ ~003 240t4 I~ ~ X X I RI04 ;20t240 . ~ X I I , , , : , - · t I NOTE: SENSE LEAD N IS NOT USED. i ,oa~ ,~z~o x . ,oo~ I~m~o x I ~,o4 N,~<o x x / x - x TAPE END AND ! E BACK. NOTE S: 1A~LAT~ON I. UVV~ PHASE SEQUENCE WilH C.W. ROTATION B630.2~0~_0~ ~RDHgl9 ,, ~. WHEN RECONNECTING 6[NERAIOR LEA~S 80ETS ,o ~. ., on: ~eb 25 2003 and is an Un-Co~trolled Document 4 · ~R~11979 A I PRODUCTION.RELEASE -MlA PL LARSON [03-21-02 o~o_~4o~ ~} ~o~,.~ I ~m~c ~w~ I [$~.;.j~ ,,~Fv,~/d~.~,,~.o._o~ ] . U'C GENERATORS 3 PHASE RECONNECl'ABLE 3 PHASE NON-RECONNECTABLE ' J CURRENT TRANSFORMER CURRENT TRANSFORMER SECONDARY CONNECT,ON } SECONDARY CONNECT iON j J XI X2 XI X2' v I 11'2 )~'LL~ LZ(V) ~l(]3J .g [~(W) LO(N) SERIES STAR SERIES DELTA · : - 3 PHASE 4 WIRE 3 PHASE 4 WIRE ~:;<<:~,-: OUTPUT TERMINALS OUTPUT TERMINALS U,V,W,N U,V,W,N SENSE N~ VG(TII) W2~T6).~ SHUNT 2 J ~1 j~ U6(TIO) JW / - Wl(7~) SENS[ W V5{18~'~ VI(32) V5~78) ~V~ VI(T2) ~ SENSE V U2(T4) ~-- --~ 'SENSE U U2'34) ~ ~ ·SENSE U ~ W6(TI2) NOT[: FOR SHUN10PSRAIlON, CONNECT AC N~RNESS PM62 TO G[NERATO" TAP LEAD 8 PWG3TOGENERATORIRPLEAD? NO~E' SENSE LEAD N IS NOT USED ~ P.~ ~o~co,,[c~o TAPE END AND TIE BACK. ~ T~[ & ~1[ BAC~ F~64 A~D LEAD 6 OTPC & BTPC UT iL T? TO GENSET ' POWERCOM~AND (2100) CONTROL ~ou~ED IN OTPC,/BTPC CABINET REAR WALL OF CABINET ~ _ TB3 . OPTIONAL OUTPUT RELAYS ~~- LINEFAiLUR~ NC 42 42 ~ TBI ~ BTPC ~ ~ ~1 J REMOTE $TART~ ~ ~ > NO 46 46 ~ 4 ~l-- 4 -NO TRANSFER SWITCH REMOTE E-STOP~' I - 2 ~, ~ ~ LOW C' 47 4~ w ~ I J, 5 ~, ~ VOLTAGE NC' 48 48 ~ 6 ~ ~ AUXILIARY SWITCH irt-8 A(.~ AI~ '~ CON[JOURABL[ ~ I j ~ NO j 4~ ~ ~ ~ I ~-NO BYPASS SW~TCH I. WIRE SIZES ~UST BE AS FOLLOWS; CUSTO~ER/~ i j ~ u ~ ~ ~ NORHAL RUN ~t-GENSET TO TRANSFER SWlTCH-LE~D SIZE ~UST BE kll I INPUTS L ~ EMERGENCY ] 50 5o S 8 - j j4 ~ j3 i I j I ~ AUXlLIA~ SWITCH INCREASED IF A BAIIERY CHARGER IS INSIALL[D IN THE SWITCH. -~ I ] STOP DAlAi 5ii 51 = T WITH NO BAIT CHARGER-LEADS I-I, -2. -3, -4, -5 USE COL A. J Z2 ~ ~, I r' ~ i (WHEN USED, ~ '~'NO~BYPASS SWITCU ' t 32~31J I ~ I I DATA2 52l 52 ~ WITH ~ A~P CHARGER-LEADS I-I ~ l-3, USE COL = ~-~ II I~]~ AUXILIARY SWITC, WITH I0 AHP CHARGER-LEADS I-I & I-3, USE COL. C ~ ;~ ~ ~ j ~ ~OL~l ~ i ' J J 4 J I 5 ~ GND 3. FOR ~UL~IPL~ TRANSFER SWITCHES. DUPLICATE RUN ~t FOR EACH T~I-I~ ~ ~A2 J 0 J A~].~ ~ FUSED B' (IOA)~ I - I ~ ~ CONHEC~[DJ COH ~ ~ CO NOT IN ~ ~-4 32 B+~SEE NOTE 8) SIZE & DISTANCE TO THE LAST S~ITCN ~E[] THE SPECS I~ NOTE I SWITCHEDB~SA)~ ~NC ~ ~ NC~AUTO / I-i ~ R~T 4. CONNECT AN OPEN DRY CONTACT BETWEEN THE APPLICABLE GND~ ~ ~ / ~.~ ~ TERMINAL AND COMMON [TBS-8). FOR REMO}E TEST. GND~ I-3 ~ ~rNO 4 NC~ ~ REHOTE TEST IRANSFER INHibIT AND LOAD SHED CLOSE TO ACTIVATE. 6~O~ ~ CONNECTED P~[-IRAIIS~[R 6 TRANSFER INHIBIT SEE NOTE 4 · ~ J '~C~ ~ ,~"J ~ T LOAD SHED ,OPTIO,AL) 5. CONTACTS RATED: 4 AMPS AT 30 VDC '=" NE]~OR~ ,N~[R~AC~ ~ J AVA'LABL~L~ 6. REFER TO ONAN 900-0529 POWERCO~MAND NETWORK .... :"' OPIlONAL ~ ~ ~ NO~UIDRE ~SE ~ INSTALLATION & OPERATION ~ANUAL FOR WIRING '.!q;'-?..NE, DA~A ,~ j ~ ~ I~ SOURCE 2 F. NO ,0. ,0 NO~,o~S[D ~ INSTRUCTIONS. O~IIO~ALH[Ai[RCOHT~OL NIl DAIA 2~ j -~ ~ j AVAILABLEJLuu~' ;} ~ CO RESERVED FOR 7. INPUTS FOR CUSTOMER FAULTS . GROUNDED [DIDREUS[ ~ I ~ SIGNAL REQUIRED TO ACTIVATE INPUT (MAX 50 MA. ~ TEST OR FCNO .3 13 NO~'OTUSED ~ J SWITCH ~ EXERCISE O~ ~ ~ CO ~IDRER[S[~D~ORusE ~ ~ ' y (~HEN uS~D~ 8. ~NSTALL JUNRER BEIWEEN TB2-I & TB2-2. . ACTIVE LNC 15 IS NO~ 9.'USE STRANDED TWISTED PAIR WIRES (PAR?~ 334-1350 16 ~ CO~jLOADSHED OR EQUAL) WHEN CONNECTING DATAI AND DATA 2 TO - THE NETWORK, NOTE: ,. . TBS.J~ AND JI5 ARE OPTIONAL AND ARE ONLY 120 OR 240 VAC SOURCE PROVIDED WHEN NEEDED FOR INSTALLED OPTIONS I0. TRANSFER SWITCH SHOWN CLOSED TO NORNAL BYPASS SWITCH SHO~N NEUTRAL POSITION. (PLUG CONNECTION) I~. CONT'ACIS RATED: 2 ANPS AT 30 VDC OR 0.60 AMPS AT 120 VAC. 0541-0814 ANNUNCIATOR ~ 12. OPEN CONNECTION TO INITIATE ENERGENCY STOP. j THESE TERMINALS ~UST BE SHORTED TOGETHER IF B*~ ' , / BUN ~. ~,, RENOTE ENERGENCY STOP OPTION NOT USED. GND~ , SEE NOTE I/ ' · ~3. 120VAC OR 240VAC At SOW'.' · 14. CUSTOMER SUPPLIED EITHER 12 OR 240VOC RELAYS NET DAIA I~ ~ / ~ RUN ~ ~ OUTPUT StGNAL 20mo ~ 24VDC MAX. NET DATA 2 / SEE NOTE'9 · · WiRE DISTANCE ~N FEET. ONE WAY 1 S$I[ (~ULTIPLY BY 0.3 FOR ~EIERS) ~ A' (AWGI A _. ' B C j ~Exoorted on: ~eb 24 2003 and is an Un-Co~trolled Document I . .:i-':i ~0.00 ~ lg.07 : . _ , ,-X (459 ~ SOLID NEUTRAL BAR SUPP_]ED : . (254) [ ~' ~ (254} ' ~t .75 4') (639) ~ (44) NOTEB: (318) ~,~ ,0*~% (3~8) 1 UL TYPE 1 ENCLOSURE B ~ ,~ 2. APPROX. WEIGHT: 225 LBS . MASS.: 102 kg 3. D]MENS]bNS IN ( ) ARE MILL]METRES. . 4. LUG CAPACITY: 300, 400 AMP ~ ~ ~ ~ APPROX (OUANff]TY 1 W]RE) 3/0-600 (9.5-500) CENTER OF ~ MCM CU-AL GRAVITY~ (OUAN~[TY 2 WIRES).3/0-250 (25-~20) MCM CU-AL 53 .81 45 .81 LUG CAPACITY : 600 AMP (1367) (1164 (QUANTITY 2 WIRES) 250-500 (!20-240) MCM CU-AL, 5. USE SEPARATE CONDUIIS FOR CONTROL · WIRING AND POWER WIRING. DO NOT COMB]NE. 6'. SHADED AREA INDICATES WIRING AND CABLE ENTRANCE AREA DO NOT ~NS~ALL OUZS[DE OF SHADED AREA [~ [~] :~ 26.00 J 7. WIRE BEND]NO SPACE CONFORMS TO NEC (660) TABLE 573-6 (B). t ' c . / ' '' ~ J 8. REFER TO NATIONAL ELECTRIC CODE, ~~ ARTICLE ~10-16 WHICH STATES THE ' REOU]REMEN~ FOR THE MINIMUM CLEAR (318) _ 9 4 POLE SWITCHED NEU}RAL TRANSFER SWITCH SHOWN. A SOL~D NEUTRAL BAR t. · !,.RD ' I : 1) SWITCHES. · ) ~ ~2.50 .' (318) ~ (441 ~- 17 ~ ~- ~ 4.00 8 .o8 ~ (205 .23) ~ 10 .00 > (44) / (254) ~4X ~ .438 ~0.00~~ (~) " " ' (254) !5 AND 4 POLE t 4. .¢ ~/H /~ ~ //7~ Z ~////~ · ' ~ I FI',~$ .......... (76 i ' j ~ 8~8 ...... ' ...... %",=,'~%% '~'L~'="I ..... ,- UOl U- ! 3U/ , 'CU~TO~E~ CONNECT IONS SIRNB~RD CONNECTIONS 0PTION~L: RELAY MODULE RELAY MODULE I I BN TRANSFER ~ SOURCE 1 4 (OH ~'~'~ ~ C09 . N0~L ~ NC ~ CONNECI[D I ~UXIL[~RY J ~ NC x~-~, N0 F~IL[D TO I ' SNITCH EGO O~ CLOSE J FO~ CUS~UH[~ USE ~o ~ I ~IEB: 10 A~S. 250 VAC CONN[CIED COH ~ .,~ ~ J ~S tl~-I I NOl USED. ~ LNC C RESEDYED FO~ TRANSFER FNO J og.J N~ 5G FUIURE uSE. SNITCH / J ; J NO AUXILI~B~ J I ~ J SOURCE J n4-1 - SNITCH [CO,~ AVAILABLE CON ~ NC NOl USED. ~ LNC ~,-s ~ CO~ F RESERVED FOR ~o FUl~E USE, ~EDED, JU~R LOCATION, BET~EN 1~ ~ AVAILABLE COH .~ ~NS[1 CONTR~5 ~0 IRANSFER SHILOH. ez-s ))J~-S KBC .J ~ 'L NC d~l~ ~ CON ELEVAT~PRE. TRANSFER ~CTIVE .TRANSFER CN]l~. 133 15 HOU~E~ ON THE LEFT 6INSET ~ ~ 5HONN NITH 50U~CE NOT ..'.'"',.,"i;--' RHT ' e~-io))J~-t~ ' [ ~ ~ITERY DURING TEST OR EXERCISE PERIOD. OPTIONAL: C~R nLn~S ~ SHOWN WITH CONTROL IN ~UTOHATIC MODE. CONTACT5 OUAL S~N~BY CONNEC~ IONS ~ J0 AMP BATTERY [COH ~ CHANGE STATE ~EN CONTROL IS ~l IN nulo. T~SE AOOITIONAL CO~CT]~S NEED TO BE GENSET I ~27-S GEN-A ~A~ CHARGER ALARMS AC LINE ~Elf THIS GENSEI TO GENSE1 CONTROL ]S flLflRH ~Nr 5HOHN NOT ACTIVE. CONTACTS CHANGE STATE FOR DIAGRAM FOR ~ETA1LS. ALARM GEN-B iA~ 4 A~ AT 30 4~C OR I~0VAC MAX N SHOWN NOT ACl]V[. CONIACTS' CHANGE 51ALE · J OSZJ OURJNG LOAD s~g. START SIGNAL .127-19 SlUDgY SIA~I J2-5 F~O~ LEflD~IS FC~ ~ 5HO~UNOERNORHAL SATTERYVOLTAGE COND]TION. ~ I O5~) )27'21 B+ (12-24 VOLT' VOLTAGE ~ NC CONgIT[0N. EXIERNAL B+ HI BATTERY C~lACiS 1RAN~ER UNDE~ A HIGH ~All[BY VOLTAGE . GND ' MO~UL[ 2 SHONN UN~ER A LOW BATTERY VOLTAGE COND]TI~. I NO GENSET lO GENSEI L--~ JO. SEE SHEEI 2. LEVEL 2 CONIROL ~COH DISPLAY MODULE LO ~ATT~RT~I II~ SEE SHEEI 2~ ]ANO 4 POLE VOLIAGE 2~ NC 40-GO0 ~P ~ NO J ) 13J SEE S~[T 4. 190 'VOLT 3 PHASE L--. -J ' 2og VOLI 3 PHASE 14. SEE 5~ET 4. ~20 VOLI 3 PHASE . 240 VOLI 3 PHASE 3B0 VOLT 3 PHASE OPT[0NAL: iS. SEE SHEET 5, NETNORK HODULE x 415 VOL1 3 PHASE ' U~ TWISTED PAIR NETWORK JgnTn I 440 VOLl 3 PHASE IG. SEE S~ET 5. 480 VOLT 3 PHASE DAIA LDATA ~ 17. SEE SHEET 5. OPTIONS:' .----~ ~IWORK MODULE .... A RELAY NODULE SHO~N NOT ACTIVE. CONTACTS CHARGE BAR GRAPH OPTIONAL: F RETRANSFER STATE DURING A FAILED lO TRARSFER OR RETRANSFER INHIBIT RET~ANSFER l~IBll FAILED lO RETRANSFER EVENT. LOAD CURBENT MODULE C0l~ECl A JUMPER OR A CLOSED INHIBIT ~ ~ITERY CHA~GER BATIERY CHARGER ALARMS CONIACT BETNEEN TB3-53 AND REIR~NSFER ]NHIBIl 1~]-54 lO ]NH]BIT REI~ANSFER. DiGIIAL ~O~L~ B' s I '~ ~- 3 I 2 on: ~Feb 25 2003 a~d is an Un..Co~trolled Document 4 I ...... , ....... !~. . ~,0.1,. ....... ~ .... ~,~ ' ' 4 )SEE S~[El 3 - m;~ tHs [~s co. Hodule ~ 1{~-~ ~)y-4 )2-1 K3 SNITCHES 0NLr. KBC { . J ~BC JBAITERY CHARGER { TBS-3 K) TRANSFER T0 NORMAL K) K3 JI-8<(P{-8 $0 SS .H~ "~ LB I ~ CUSTOMER { x) x? CT3 ~LOAD C) ' HOI0R RUN CAPACITOR ~K' ~' ~S) ] 1.7<(Pi.7 ~~~-- C' -- LN LC'II ~' ~ x~ Cl~ ]CABLES CBI C1RCU]I BREAK[~ . ~. ~ I ~ SI LINEAR HOTOR O]5ABL[ { x) X2 K? K3 I ~B I~ & & & K~ TRANSFER TO ~, ~ ~ ~ ~ ~ ~ [HE~CENCY RETRY J I ,oPu~ I I KBC { ~ j j ~L~ j I J ' . INPUT CONTROL RELAY I m Not In ~uto IJIY-ll lO, ~LL DE'~lCf5 ~RE SHOWN UE-ENERGIZEg, WITH om T ~ 77 -- TB 5~c[ ~ Jl~-7 J.2-3(<p~-3 ~O THE IRANSFER ~ITCH CLOSED TO N~H~L. 4 TB]3 B{~ ~ POLE TRANSFER SNITCH SHOHN. ON 3 POLE HODELS THE 5WITC~D NEUIRAL POLE ~S REPLACED HSlS ~iRr comcc~[o ~a ~at~-? ~ {~ou [-~ mi!S, [THIS ~1~[ m~ ~rS[N~ 0~ 120~ L-~ UNIISJ 1~, FOR SINGL[ PHASE UNIIS: ~ ' IZO/~40, 3 WIRE - CONNECI POWER CABLES lO A AND C pu~s ~mc ~ eR[~N~ O~ S~L ]{-tS 120 L-N, ~ Nl~E - CONNECI POWER CABLES l0 R AND ~UTRAI on: ~Feb 25 2003 and is an Un-Co~tr011ed Document 4 I 1D Pro/ENGINEER I 2D ONLY DWG I I ................. I ' t "°'q"' ................ ' 0626_23~7 J 4 ~MVD HOT[ DO NO1 ADD DELLA WIrE J C2 J J~ IL"SI L"S J~l-OCT-O[J . voLL[NE t0 L]N£TRGE RONER MOBULE. 2 TRANSFORHER CONNECTIONS J ~CONNECTIONS FOR SPECIAL NYE AND DELTA APPLICAT~[ON.S L-N ,7 ~ 7 NITH GROUNDED NEUTRAL ?HIS IS THE FACIORY CONF]CuRATION 2 ~]RE 3-WIRE, 3-PHASE DELLA OR NYE l. DISCONNECT THE NEUTRAL SENSING N]RES ~ NnH NO NEUTRAL OR U"~,OU.;~; N~UT,~ r,O, ~B~-~ ~ Tm,-~ ON ~H~ ,0,~ ,O,UL~. N~ NN E~ EN 240 V~C T~]I 3 ~IRE 4 '? N~ NC ,, .... . 380-~80 V~C 3 PHASE SEE 062G-2328 FOR ~00 VOLI CONNECTIONS. DO'mt · ~-. = I '"~ 'S,,, ' ' J ~,.'~-,-.¢""1 I CuM,~ POWER OEI~ATIO~ ISCALE pRJ~tl.r.i~ * i.~ ~ r~ . J ~ J~RLEY 2a-OCJ-OZ ~ ~*~I : ,~-L,.~.~., .~..~ ..~,..,~ ........ ~,,~ , s,n, ~-oct-o~ s,t~ 'o,~ WD-TRANSFER SWITCH . I. 2 ~ f __Exported on ~Eeb 25 2003 and'is an Un-Co~trolled Document 4 ~x 3 I 2 I 1 0626_2~27 D Pro/ENGINEER 2D OM.Y DWG I ~ 15[[ RHEE~ I ~ - J J~ ~LHS~ LHD 1?4-OCT-0? 5 ~,[[ SHFFT 3 - JN )L~SI LH~ 1?4-OCT~ GTgND~D NI~ING REAR VlEN OF DOOR LEFT SIDENALL RE~ HALL OF CABINET SERVIC~ lOOL U RELAY MODULE ~ ~ J2¢-9 ~ ~ ~B3-55 - J2-5 NN 15 TB3-59~ -- TBS-SD ' · ~.~.T t3 ~S5-C ~PONER MODULE 2 ~'~$ ~ ~ TBI - ~ S3-C ~ 55-C -C ~-- ~ ON ALL SINGLE PHASE, 2 0R I-HIRE UNITS: ]i-8~ r'l'G Si-?-]7 z -oBI:2- CCABI~I) K] J~-m Ks'~ ~ ,6 ~SB-NO~ · FROM I1-I4 TO TBI4-] ~E NOT PRESENT. lgtq-~- ~l~--Eu-- THE NIRES CONNECTED FROM JI-3 TO K]-4 AND FROM ~-7- m~ )~ --~-NC~ ' Jl-)5 TO K~-4 ARE NOl PRESENl. THE WIRE ~ ~ 'K~-6- t3 I3 --EA ~ CONNECTED FROM Ki-4 lO' TBIZ-4 HILL BE '~ ~ ~'~- CONNECTED FR0~ KZ-4 TO TBM-~ NILL BE K2'7~ CONNECTED FRD~ k2-4 lO l~iq-?. ~I~(O0OR) ~ FBZ-5-- 6 5 ;~ ~ ' _Exported on: ~eb 25 2003_a~d is an Un-Co~trolled Document 4 - · REAR VIEN OF DOOR LEFT Si~EHALL REAR NALL OF C~BINE~ ~p~-~ · · r[~ny HO~[ U [ ~30-~ KN~ re4-3~ TB4-5~ -- TB3-51 -- 57 NETWORK MODULE ~ HO~L5 ~LY. C~ENT ' K~C ' ON 3 ~C ~L5 c~. ~E ~E OI~Un~ MEMB~[ ~ 520 ]~3 324 KBC-ZZ ~1 ii i~1 TBI3- 5 J2- BC-53 ' KBC-~ IZ ~'":"' :' - I~ ~ TB2 PONE~ HODULE to ~n ~ ~ 15. HIRING FOR REL~T5 KNA 9ND KEA IS IYPICAL. ~Z~tt~L ~r ~ POWER CONNECTIO~ 10 COILS M~Y V~RY 5LIGHILY ~ ~ DEPENDI~ ON T~ NUHBER OF ~ELfiYS I~TfiL~ED. 3 ~ ' i THE SHORTING BAR TO IHE CENTER OF TB4 BEING SURE TO ~ 2-- TIGHTEN EACH SCREN. ~ ~ ~ TO ACTIVATE, REMOVE THE SHORTING BAR F~OH T~ C[NTER OF K3 8 8 TB4 BY LOOSENING ALL OF THE SCREWS ~D L]FI1NG IT OU1 OF B B ' = ~ ~ m ~ ~ ~. - ~O ' THE TERMINAL BLOCK. SA~ FOR REUSE. / .... , ~.. ,'. .. .,, -. .. .~.~ ~,,~ tart ,s.t '. ~-..c-o~ ,,eco~ WD TRANSFER SWITCH I~"a ~ ~" I}?' ~'~"~l'""'m ..,, ........................ I ............. d ,~o-~o wc I I - ' 6 SUBMITTAL IDENTIFICATION FORM PROJECT: FIRE STATION #15 8, WESTSIDE POLICE STATION OWNER: CITY OF BAKERSFIE~.D -- PUBLIC WORKS DEPT. ARCHITECT: RRM DESIGN GROUP G.C. COLOMBO CONSTRUCTION CO., INC. JOB #03-016 3211 Rio Mirada Drive Bakersfield, CA 93308-4045 Attn: Priscilla Hallmark, Sr. Project Administrator Phone: 661/316-0144 SubcontractOr/ Supplier ~~_ ~ The Subcontractor will review and approve not only the Eeld dimensions, but the construction c~iteHa and has also made ~tten notations regarding any information in the shop drawings/submittals that do not conform to the project documents. This shop drawing/submittal has been coordinated n4th all other shop drawings/submittals received by this Contractor. " REVIEWED BY: (~IGNATURE OF ~UBONTRACTOR} ' ( I ypE OR PRINT NAME) TITLE: (Gc WILL INSERT) ~RCIJI.T,E.C~T/,EN G INEER~.REVIEW= SHOP D~WINGS: ~ A~F~?.O'v'ED LT()T ~ ?~'":" '-'V'-'v''~ SAMPLES: .- c~," ": ...... v¥'~' ....... /,,-,.~,,.,>,;~ ~ ~ cm]v fo~ conformance wi. th the OTHER: .... ~:"~ ........... - c~. ~. ' ~vt~a. ~ O:t me project and comotkance ,,¥:2:~ kLe h':o?Tnat~on given in the GENE~L CONT~CTOR TO REVIEW' : c~.,.::~<.,t.~. Cc~tz'actor is respenMble for ' o~:~.'~.en~3~,z:f?.~ ~''' 5~ :, conf~rmed a/Id cor)t-c~a~ed, at REVIEWED BY ~ the jo::. r:~e; fo: :b.-d:o~'¢2~a~ion tt~at pe;:ta~ns COLOMmm CONSTRUCTION Co. IN~ to [L,'~ f >b:~c~t[o ~'cm,:ess a~ tb.~ tecbmeues ~] ~ - .......... ' ......,'~ for coordination of the work ____ ~ ~I~{O~>~A ELECTRIC, !NC. Date: K:~03-01~ ~ak. Police-Fifo Station~submi~als~Submittal ID.DOC ...... ),-~. ',~/~,n~ 2:35 mvl ~(a~ /~ ~ ~ /~, Cummins West, Inc. 4601 E. Brundage Lane Bakersfield, CA 93307-2311 (661) 325-9404 · Fax (661) 861-8719 Standby Power System PROJECT: City of Bakersfield West Side POlice Station Cummins West Inc. 603-037 Submittal Emergency Generator Section 16612 Submitted to: Submitted by: Contra Costa Electric, Inc.. Cummins West Inc. 3208 Landco Drive 4601 East Brundage Lane Bakersfield, Ca 93308 Bakersfield, Ca 93307 March 14, 2003 Customer Assistance San Leandro, CA Arcata, CA Bakersfield, CA Redding, CA Fresno, CA W. Sacramento, (800) 595-5050 (510) 351-6101 (800) 595-5050 (661) 325-9404 (800) 595-5050 (800) 595-5050 (916) 371-0630 · www. west.cummins.com JOB NAME: West Side Police Station CUSTOMER: Contra Costa Electric, Inc. CWI REFERENCE: 603-037 INDEX FOR THE SUBMI'I-FAL Warranty Bulletin AB2001/AB-2003 Prototype Test Certification PTS-105B SECTION I ONAN Generator Set Bulletin S-1122g Generator Control S-1409a Housing Data Sheet S-1012a Dual Wall Sub-Base Tank S-1391 b Sound Performance MSP-109e Alternator Data Sheet ADS-208D Automatic Voltage Regulator AC-142a Battery Data Sheet AC-150A Racor Crankcase Filter CCV4500 PCC Remote Annunciator Panel S-1343b PCC2100 Communication Module S-1432 ATS Communication Module S-1434 OTPC Automatic Transfer Switch S-1270b SECTION II Generator Housing Outline 500-3281 Generator Set Outline Drawings 500-3176 Subbase· Fuel Tank 500-3172 Generator Set Options 500-3178 Outline Circuit Breaker 500-3278. WD - Genset Control 612-6764 WD - Genset Reconnect 630-2404 WD-Interconnection Drawings 630-1974 Automatic Switch. Drawing 310-1307 WD-Transfer switCh 626-2327 BILL OF ·MATERIAL Model/Order Qty. Description desiqnation SUpplier 1 100 DGDB Generator Set, Cummins/Onan Diesel fueled standby power rated at 100 kW, 120/208 volt, 4 wire, 60 HZ at 1800 RPM, with standard equiPment per bulletin # S-1122g and the following accessories: · Jacket water heater 1'20 volt, I ~ · 12 volt starting system · PowerCommand 2100 Control · PMG alternator with regulator · 350 Amp, 3 pole, mainline circuit breaker · 12 lead / 105 deg rise alternator · Group 31 battery & rack inside of housing · Weather protective housing and mounted muffler · Double Wall (12 hour) Fuel Tank UL listed · Cooling system 50 degree C. · Oil·and coolant drains extensions · EPA certified engine · Vibration isolatorsl Pad type · Model/Order Qty. Description desi,qnation Supplier 1 OTPC-400 Automatic Transfer Switch Cummins/Onan 400 Amp, 208 volts, 3 O, 4 pole with standard equipment per bulletin# S-1270b plus the following optional equipment: · Nema 1 Enclosure · · Level two control' with meters · Battery charger, 2 amp 12 volt · Exerciser clock 1 Factory 0.8 PF full load test with report Year Comprehensive Warranty 2 Copies operation, parts, and maintenance manuals START- UP AND TESTING On completion of installation by others, Cummins West Inc. service personnel will perform a standard installation inspection to include the following: · Check all contractor termination's on generator.set and transfer switch · Check all mounting hardware and anchors associated with the generator set and transfer switch · Check phase rotation (three phase motor loads). · Inspect. soundness of all parts, .proper installation, correct settings, proper alignments, make any necessary adjustment for proper operation -· Test safety devices Service personnel will then fill the engine generator with oil. and antifreeze and install the batteries as recommended by the manufacturer. After initial start-up service personnel will pedorm the following connected load tests. Cold Start test · ' Operate for 2 hours @ 100% load concurrently with inspection and training, resistive load bank provided. · Operate and test with connected load. All pertinent data will be recorded, i.e., voltage, frequency, kilowatts, power factor, load current, oil pressure, water temperature and ambient temperature. Recordings. will be made every fifteen minutes the duration Of the field tests. Service personnel will demonstrate all alarms and 'safety shutdowns. Battery charger and jacket water heaters will be demonstrated at this time. No fuel is provided for testing. Two copies of test reports will be' forwarded within ten (10) days.. Testing during normal hours of operation 8am -4pm M-F. Other times available upon request as quoted by the service department. TRAINING Cummins West Inc. certified technician will instruct the operating and maintenance personnel in procedures for starting, testing and operating of the standby diesel driven generator set, automatic transfer switCh and accessories concurrently with load testing of' system. Onan Worldwide Warranty and Extended Coverage Program Options Base Warranty 1-Year Base Warranty L028 The complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of one year from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's standard published limited warranty. Standby Applications 2-Year Comprehensive Extended Coverage L029 For standby power applications only, the complete electrical power system (generator set, controls, and associated Switches, switchgear and accessories), as provided by the single-source manufacturer, shall· be warranted by said manufacturer against defects in materials and workmanship for a period of two years or 1500 hours, whichever occurs first from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's standard published limited warranty. There shall be no deductibles applied to said warranty. 5-Year Basic Extended Coverage L030 For standby power applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 1500 hours, whichever occurs first from the date of system start-up. Said coverage shall include replacement parts for the entire coverage period as well as the labor to replace warrantable parts, through the second year of coverage, per the manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty period except as described above. There shall be no deductibles applied to said warranty. ~ 5-Year ComPrehensive Extended Coverage L031 For standby power applications only, the complete electrical power system (generator sit, controls and associated switches, switchgear and accessories), as prqvided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 1500 hours, whichever occurs first from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's. standard published limited warranty. There shall be no deductibles applied to said warranty. 10-Year Major Components Extended Coverage L041' For standby power applications only, the complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of ten years or 3000 hours, whichever occurs first from the date of sYstem start-up. Said coverage shall include replacement parts, as specified, for the entire coverage period, as well as the labor to replace warrantable parts, through the second year of coverage, per the manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty period, except as described above. There shall be no deductibles applied to said warranty. ©2000 Onan Corporation. Onan is a registered trademark of Onan Corporation. Cummins is a registered bademark of Cummins Engine Company. AB2003 2/2000 Utility Load Management Applications** 2-Year Utility Load Management cOmprehensive Extended Coverage L053' For Utility Load Management ** applications only; the complete electrical power system (generator set, controls and associated 'switches, switchgear and accessories), as provided by the single'source Manufacturer, shall be warranted by said.manufacturer against defects in materials and workmanship for a period of two years or 1500 hours, whichever occurs first from the date of system start-up. Said coverage will include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per manufacturer's standard published limited warranty. There shall be no deductible applied to this warranty. 5-Year Utility Load Management Basic Extended Coverage L054' For Utility Load Management ** applications only, the complete electrical power system (generator set, controls and associated switches, switchgear and accessories),, as provided by the single-source Manufacturer shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 4000 hours, whichever occurs first from. the date of system start-up. Said coverage will include replacement parts for the entire coverage period, as well as the labor to replace warrantable parts through the second year of coverage, per manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty except as described above. There shall be no deductible applied to this warranty. 5-Year Utility Load Management Comprehensive Extended Coverage L055' For Utility Load Management ~* applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 4000 hours, whichever occurs first from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per manufacturer's standard published limited warranty. There shall be no deductible applied to this warranty. Prime Power Applications 2-Year Prime Power Extended Coverage L040' For prime power applications only, the complete electrical power, system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and' workmanship for a pedod of two years or 6000 hours, whichever occurs first from the date of system start-up. Said coverage shall include replacement parts and the labor to replace warrantable parts, per the manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty Period, except as described above. There shall be no deductibles applied to said warranty. Rental Power Applications 3-Year Prime Power, Rental Application Coverage L093 For prime Power rental applications only, the complete electrical system (generator set, controls, and associated switches, switchgear and aCCessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of three years or'6,000.hours, whichever occurs first from the date of system start-up. Said coverage shall include replacement parts and the labor to replace warrantable parts, per the manufacturer's standard published. limited warranty. The owner is responsible for all expenses beyond the base warranty period except as described above. There shall be no deductibles applied to said warranty. *These programs are available only in the United States and Canada. **Utility Load Management extended coverage warranties are available only for equipment operating under a contract through an approved electrical utility load management program. Prime power applications are not eligible for Utility Load Management extended coverage warranties. Product must be applied and operated in accordance with Power Ratings set out in the Commercial Worldwide Limited Warranty AB2001. ©2000 Onan Corporation. Onan is a registered trademark of Onan Corporation. Cummins is a registered trademark of Cummins Engine Company. AB2003 2/2000 Commercial Worldwide Warranty Commercial Generator Set Transfer Switch Switchgear Power Limited Warranty Copyright~2002. Cummins Power Generation is a registered trademark of Cummins Inc. All Rights Reserved. AB2001-01 12/2002 1 Base Coverage '- .-' Coverage Period Commercial Generator Set and Transfer Switch This is a limited warranty which applies to all Cummins Power Generation® brand Commercial Generator Sets and assOciated Accessories (hereinafter referred to as "Product"). Product will be free from defects in material and workmanship for a period of one (1) year from the date of "in service" or 18 months from shipment (24 months for permanently installed equipment) to the first end user, whichever Comes first. (Permanently installed is defined as Product installed and .-~ intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of construction.' This. does not include applications such as a generator set mounted on a concrete slab and hooked up to a building.) Commercial Switchgear This is a limited warranty, which applies to all Cummins Power Generation® brands Switchgear and associated Accessories (hereinafter referred to as "Product"). Product will be free from defects in material and workmanship for a period of one year from the date of "in service" or 18 months from shipment to the first end user, whichever comes first. All Commercial Product Repair or replacement parts are warranted for ninety (90) days from the date of purchase, excluding labor and tra~/el expenses except in those cases where the end user has paid these expenses for a previous repair. Non-Cummins Power Generation accessories are not covered under this warranty. In the case of Product used for rental or demonstration purposes, the base coverage period begins on the date the Product is first used for such rental or demonstration purposes. This Warranty is extended to all subsequent owners of the Product during the coverage period. Said. coverage shall include parts, labor, travel expenses and labor to remove/reinstall said Product. See your Distributor for details: Cummins Power Generation Responsibilities Cummins poWer Generation's liability and owner's sole remedy are limited to the repair or replacement, at Cummins Power Generation's option, of the Product or parts that do not conform to this warranty. In accordance with Cummins Power Generation's Warranty Administration policies, Cummins Power Generation will pay for the parts and labor required to repair the Product and, when necessary, reasonable labor expenses associated with the removal and reinstallation of the Product if such work is done by an authorized Cummins Power Generation/Onan Distributor or designated service representative. In accordance with Cummins Power Generation's Warranty Administration policies., .Cummins Power Generation will pay limited travel expenses (excludes mobile applications) for generator sets 20 kW and above, transfer switches and switchgear total round trip is limited to 500 miles (800km) and 11 hours travel time and for generator sets below 20 kW total round trip is limited to 100 miles (160 km) and 2.5 hours travel time when necessary to make on-site repairs. The cost of maintenance items such as oil, filter elements, belts, hoses starting batteries and light' bulbs will be paid for by Cummins Power Generation when such items are not reusable because of the warrantable failure. Copyright©200'2. Cummins Power Generation is a registered trademark of Cummins Inc. All Rights Reserved. AB2001-01 12/2002 2 Owner's Responsibilities The owner is obligated to install, operate and maintain the Product in accordance with the recommendations published by Cummins Power Generation, including, without limitation, operating within power rating designation set out in Power Rating section for generator sets, below.* The owner is responsible for the costs associated with such maintenance. The owner is responsible for any adjustments which may be required beyond 90 days from the in service date. Prior to expiration of the applicable warranty and within 30 days after discovery of the warrantable failure, the owner must notify an authorized Cummins Power Generation/Onan Distributor or designated repair facility of any warrantable failure and have the repair or replacement made by such facility. Installation inspection and initial start-up of Commercial Product must be conducted by an authorized Cummins Power Generation/Onan distributor or designated representative. The owner is responsible for payment of any of the folloWing expenses that might be incurred as a result of a failure under the terms of this warranty: 1. Rental equipment used to replace the Product being repaired, other downtime expenses, and all business costs and losses. 2. Telephone, communication, living and travel expenses incurred by the owner. 3. The premium costs for overtime labor requested by the owner. 4. The cost of airfreight or other extraordinary expenses for shipment of parts over and above premium surface transportation. 5. Any other consequential or incidental amounts. *Power Ratings Cummins Power Generation generator sets must be applied Within the following rating designations: Standby Power Rating The standby power rating is applicable for supplYing emergency power for the duration of normal power interruption. No sustained overload capability is available for thi's .rating. This rating is ·applicable to installations served by a reliable normal utility source. This rating is only applicable to variable loads with an average load factor of 80% of the standby, rating for a maximum of 200 hours of operation per year: In installations served by·unreliable ·utility sources (where outages.last longer or occur more ·frequently), ·where operation is ·likely to exceed 200 hours per year, the prime power rating should be applied. The standby rating is only applicable for emergency and standby applications where the generator set serves as the back:up to the normal utility source. No sustained utility parallel operation is permitted with this rating. For applications requiring sustained utility parallel operation, the prime power or base load rating must be utilized. Prime Power Rating The prime power rating is applicable for supplying electric power in lieu of commercially purchased power as set out below. The number of allowable operating hours per year is unlimited for variable load applications but is limited for constant load applications as described below: Cop~'right~2002. Cummias ?owcr Ocacration is a z'cl~istcrcd t~adcmar~: of Cummins ]ac. All P, iShts P, cscrve& A]B200]-0] ]2/2002 3 Unlimited Running Time Power Prime power is available for an unlimited number of annual operating hours in variable load applications. Applications requiring any utility parallel operation at constant load are subject to running time limitations. In variable load applications, the average load factor should not exceed 70% of the prime power rating. A 10% overload capability is available for a period of one hour within a twelve hour period of oPeration, but not to exceed 25 hours per year. The operating time at or above the Prime Power Rating must not exceed 500 hours per year. Limited Running Time Prime Power Prime power is available for a limited number of annual operating hours in constant load applications such as interruptible, load curtailment, peak shaving and other applications that normally involve utility parallel operation. Generator sets may operate in parallel with the utility source up to 750 hours per year at power levels not to exceed the Prime Power Rating. Any application, requiring more than 750 hours of operation per year at the Prime Power Rating should use the Base Load Power Rating. . Base Load Power Rating The base load power rating is applicable for supplying power continuously to a load up to 100% of the base rating for unlimited h°urs. No sustained overload capability is available at this rating. This rating is applicable for utility base load operation. In these applications, generator sets are operated in parallel with a utility source and run under constant loads for extended periods of time. Note: In determining average load factor, loads of less than 30% are considered as 30% and time at standstill is not counted. Limitations Cummins power Generation is not responsible for the repair or replacement of Product required because of normal wear, accident, misuse, abuse, improper installation (such as installing a generator set designed for stationery use in a mobile application), lack of maintenance, unauthorized modifications, improper storage, negligence, impropei' or contaminated fuel, or use of pads that do not meet Cummins Power Generation specifications. NORMAL WEAR: This warranty will not cover repair where normal use has exhausted the life of a part or Product. All mechanical devices· need periodic parts replacement and service to perform well. It should be remembered that the service life of any product is dependent on the care it receives and the conditions under which it has to operate. Coolant heaters will be covered for .a period'of one year from date of start-up. This warranty shall not apply to starting batteries. THERE IS NO OTHER EXPRESS WARRANTY, AND NO PERSON IS AUTHORIZED TO GIVE ANY OTHER WARRANTIES OR TO ASSUME ANY OTHER LIABILITIES ON CUMMINS POWER GENERATION'S BEHALF UNLESS MADE OR ASSUMED IN WRITING BY AN OFFICER OF CUMMINS POWER GENERATION. IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE PERIODS OF COVERAGE SET FORTH ABOVE. TO THE EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. IN NO EVENT IS · CUMMINS POWER GENERATION LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Copyright©2002. Cummins Power Generation is a registered tradcmark of Cummins Inc. All Rights Reserved. AB2001-01 12/2002 4 · This warrantY gives the owner specific legal rights. The owner may also have other rights which vary depending on local laws. In some areas, local laws do not allow limitations on how long an implied warranty lasts or do not allow the exclusion of incidental or consequential damages, so the above limitations may not apply to you. Extended Coverage** Features Several levels of Extended Coverage are available on Commercial Products. Basic. Comprehensive, Major Components***. Prime Power and Utility Load Management. Extended Coverage programs are aVailable only in the United States and Canada. Cummins Power ,d and associated Accessories. 'Generation provides total system .coverage for all Commercial uct There are NO deductibles applied to these programs. **See AB2003-01. Coverage Period - Generator Set or Transfer Switc~ sWitchgear Cummins Power Generation Responsibilities '-~-arran~y- - ' ' ~l-as; -- -~2-omprehei~sive Basic Comprehensive Prime Power Major Utility Load Program Warrant~ Extended Extended Extended Extended Component Management Coverage Coverage Coverage Coverage Extended Comprehensive Coverage** Extended Coverage Generator Set L028 L029 L030 L031 . L040 L041 L053 Sales Feature Transfer G002-7 G006-7 G004-7 G007-7 N/A G008-7 N/A Switch Sales Feature Switch RFQ RFQ RFQ RFQ RFQ RFQ RFQ Gear Sales Feature Years From 1 2 5 5 2 10 2 Date In Service Hours Unlimited 1500 1500 1500 6000 3000 1500 Covered Months From 18/24**** 30/36**** 60/66**** 60/66**** 30/36**** 120/126'*** 30/36**** Shipment to First End User Unit Remove/ Preapproved Preapproved Year I Only Preapproved Year I Only Year 1 Only Preapproved Reinstall Regions Worldwide U.S. and U.S. and U.S. and U.S. and U.S. and U.S. and Covered Canada Canada Canada Canada Canada Canada Only Only Only Only Only Only Product Generator Generator Generator Generator Generator Diesel 200+ KW Diesel Covered Set or .. Set or Set or Set or Set or Generator Set Generator Set or Transfer Transfer Switch Tmnsfer Transfer Switch Transfei' or Transfer Transfer S~¢itch or Switch or or Switch or or Switch or Switch or Switchgear Switchgear Switchgear Switchgear Switehgear Switohgear Switohgear Labor Standard Standard Through Standard Standard 'Through Standard Year 2 Year 2 Only one/ **Major Components Extended Coverage provides only replacement parts for the following major components: Engines - Cylinder block, camshaft,' crankshaft, connecting rods and flywheel; Alternator - main rotor, main stator and drive disc; Transfer Switch - actuator motor and main contacts; Switchgear - buswork and main circuit breaker. ***See AB2003-01 for details regarding' extended coverage options. ****Warranty coverage is extended an additional 6 months for all permanently installed generator set or transfer switch. Permanently installed is defined as Product installed and intended m remain in place for its lifetime, for example, where a generator set must be installed in a building during the ear~ stages of construction. This does not include applications such as a generator set mounted on a concrete slab and hooked up to a building. This does not apply to switchgcar. Copyright~2002, Cummins Power Generation is a registewxl trademark ofCummins lnc. All Rights Reserved. AB2001-01 12/2002 5 Coverage Period - Generator Set or Transfer Switch or Switchgear Cummins Power Generation Responsibilities (Continued) Warranty Utility Load Utility Load RS 12000 Intentionally Intentionally Intentionally Intentionally Program Management Management Residential Blank Blank Blank Blank Extended Comprehensive Standby Coverage Extended Coverage Generator Set L054 L055 Standard Sales Feature Transfer Not Available Not Available Standard Switch Sales F~n,re Switch RFQ RFQ Not Available Gear Sales Feature Years From 5 5 2 Date In Service Hours 4000 4000 Maximum 200 Covered Hours Per Year Months From 60/66**** 60/66**** 18/24'*** Shipment to First End User Unit Remove/ Year I Only Preapproved Year 1 Only Reinstall Regions U.S. and U.S. and Worldwide Covered Canada Canada Only Only Product Generator Generator Generator Covered Set or Set or Set and Switchgear Switchgear Transfer Switch RST60/100/20 Labor Through Standard Through Year 2 Year 1 ****Warranty coverage is extended an additional 6 months for all permanently installed generator set or transfer switch. Permanently installed is defined as Product installed and intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of construction. This does not include applications such as a generator set mounted on a ~oncrete slab and hooked up to a building *****Year 2 coverage is parts only. Owner's ResponSibilities Under Comprehensive Extended Coverage,. owner responsibilities are identical to those noted under the Base 'Warranty. Under Basic Extended Coverage, the oWner is responsible· for all expenses beyond the Base Warranty period except the cost of the failed warrantable part and the labor to remove/replace such failed part through the second year, as specified in the Base Warranty. Under Major Components Extended Coverage, the owner responsibilities are identical to those listed'under Basic Extended Coverage up to year 5 or 1500 hours, whichever occurs first. In years 6 through 10 or hours exceeding 1500, up to 3000, the owner is responsible for all. exPenses except the cost of the failed warrantable major component as specified under Cummins Power Generation's Responsibilities. Copyright©2002. Cummins Power'Generation is ~ registered trademark of Cummins Inc. All Rights Reserved. AB200 I-01 12/2002 Under Prime Power Extended Coverage, the owner is responsible for all expenses beyond 'the Base Warranty period except the cost of the failed warrantable part and the labor to remove/replace such failed part as specified in the Base Warranty. For all Extended Coverage programs, the owner is resPonsible for providing written documentation showing that the product has been maintained in accordance with Cummins Power Generation's published recommendations. Limitations Extended Coverage options for Standby Applications apply only to Cummins Power Generation brand Generator Sets, Transfer Switches, Switchgear .and associated Accessories used exclusively in emergency standby power applications. 10 year Extended Coverage applies only to Cummins .Power Generation brand diesel gensets rated 200 kW/60 Hz and above. Extended Coverage options for Utility LOad Management Applications apply only to Cummins Power Generation brand diesel Generator Sets, Transfer Switches, Switchgear and associated Accessories rated at 200 kW/60 Hz and above used exclusively in Utility Load Management Applications.. 2 year'Prime POwer Extended Coverage applies only to Cummins Power Generation brand diesel Generator Sets, Transfer Switches, Switchgear and associated Accessories, including set mounted controls. All Commercial Product must be registered within the Base Warranty period. If this requirement is not followed, a penalty charge will apply. See your CUmmins Power Generation Distributor for details. If you have any questions regarding your warranty rights and responsibilities, you should contact your Cummins Power Generation/Onan distributor by calling 1-800-888-6626. Copyright~2002. Cummins Power Generation is a ~gistcrcd trademark of Cummins Inc. All Rights Reserved. AB2001-01 12/2002 7 Prototype Test Supported -' Emergency/Standby Generator Sets Certification Onan Corporation certifies that induStrial Cummins®/Onan® brand generator sets bearing the Prototype Test Supported (PTS) seal have been subjected to a design and development process that includes extensive prototype testing and evaluation. A PTS production model is engineered and manufactured according to documentation developed through comprehensive research, design and design verification. Design verification is based on tests of pm-production prototype models manufactured .specifically for prototype test purPoses and not sold as new equipment. To be certified as a PTS model, the generator set must satisfy these prerequisites: DESIGN: The PTS certified generator set must be designed specifically for emergency/standby applications that require high reliability and rapid response. PROTOTYPE TESTING: Design suitability of the PTS certified generator set must be proven by tests on pre-production prototype models. The prototype test program is intended to: 1. Confirm the engine and generator have reserve capacity beyond rating to minimize the potential of damage or shutdown during steady state or transient loading conditions, including momentary overloads. 2. Demonstrate generator set, controls and accessories capability to perform reliably and compatibly in service during disturbances common in actual load circuits. 3. Verity the integrity of the generator and excitation system insulation systems and electrical components to withstand heating under rated load and transient overcurrent conditions. 4. Evaluate generator set mechanical and elect~cal strength to perform without damage during abnormal operating conditions, such as short circuits or out-of -phase paralleling. While operating at rated load, the generator set must be subjected to several 3-phase short circuits of 20 second duration. After the tests, the generator set is inspected to verify that no electrical or mechanical damage was incurred by any components. 5. Determine by endurance testing that no resonance conditions exist in the generator set or accessories that will cause premature failure of components on production units. 6. Investigate and identify failure modes to minimi~,e the risk of any single component failure or human error that could lead to lack of essential electrical supply. 7. Provide a margin of safety, by actual trials, between the generator set component design and protection systems so that the components are not damaged before the protective devices activate a shutdown. DOCUMENTATION AND SOFTWARE: The PTS certified generator set must be documented in a Single drawing package with all components identified with Onan part numbers. A PTS test certificate must be crated for each PTS generator set certifying the PTS testing performed. QUALITY ASSURANCE: Engineering drawings, specifications and test requirements for a ·PTS certified generator set must be classified by components ·and assembly quality characteristics. A component and process inspection and test plan must be developed and maintained to measure product conformance to documentation requirements. PRODUCTION MODEL TESTING: PTS certified generator sets must be subjected to complete production tests that demonstrate conformance to specifications at all rated conditions, including start-up, full load pick-up and a performance run at tull rated load and power factor. 'lt96 Bulletin F-927 PROTOTYPE TEST SUPPORT (PTS) . HZ TEST SUMMARY ~~ 6O 80DGDA Model: .100DGDB 100DGDB Engine: 6BT5.9-G6 '~ Alternator: UC3D The following summariZes prototype testing conducted on the designated representative prototype of the specified models. This testing is conducted to verify the complete generator set electrical and mechanical design integrity. Prototype testing is conducted only on generator sets not sold as new equipment. Maximum Surge Power: 106 kW Steady state Performance: The generator set was evaluated to determine the stated The generator set Was tested to verify steady state operating maximum Surge power. ~erformance was within the specified maximum limits. · Voltage Regulation: + 1% Random Voltage Variation: ~+ 1% Maximum Motor Starting: 360 'kVA Frequency Regulation: 5 % The generator set was tested to simulate motor starting by . Random Frequency Variation: + 0.50 % applying the specified kVA load at Iow lagging power factor ~ Transient Performance: (0.4 or lower). With' this I°ad applied, the generator set recovered to a minimum of 90% rated voltage. The generator set was tested to verify single step loading capability as required by NFPA 110 and verify acceptable voltage and frequency response on load addition or Alternator Temp.erature Rise: rejection. The following results were recorded: The highest rated temperature rise ( 125 °C) test results are reported as follows to verify that worst case temperature rises Full Load Acceptance: do not exceed allowable NEMA MG1 limits for class H insulation. Tests were conducted per IEEE 115, rise by Voltage Dip: 22 % resistance and embedded detector, with the rated voltages. Recovery Time: 2.5 seCOnd Only the highest temperatures are reported.. Frequency Dip: ' 11.5 % Location Maximum Rise ~°C ) Recovery Time: 1.5 Second Full Load Reiection: ' Alternator Stator 105 Voltage Rise: 30 % Alternator Rotor 105 Recovery Time: 1.6 Second Exciter Stator 23 Frequency Rise: 3.5 % Exciter Rotor 30 Recovery Time: 1 Second Torsional Analysis and Testing: Harmonic Analysis: The generator set was tested to verify that the design is not (per MIL-STD-705B, Method 601.4) subjected to harmful torsional stresses in excess of 5000 ps/. Line to Line Line to Neutral Aspectrum analysis of the transducer output was conducted Harmonic No Load Full LOad No Load Full Load over the speed range of 1200 to 2000 RPM. 3. 0.056 0.184 0 0.14 5 0.74 ' 0.79 0.72 0.76 Cooling System: 50 °C Ambient '7 0.72 2.05 0.72 2 0.5 in. H20 restriction 9 0 0.03, 0 0 The cooling system was tested t° determine ambient 11 0.375 0.64 0.37 0.62 temperature and static restriction capabilities. The test was 13 0.12 0.53 . 0.115 0.53 . performed at full rated load in elevated ambient temperature 15 0 0 0 0 : under static restriction conditions. Durability: Electrical and Mechanical Strength: The generator set was subjected to a minimum 500 hour The generator set was tested to several single phase and endurance test operating at varialbe load up to the standby three phase faults to verify that the generator can safely rating based upon MIL-STD-705 to verify structural soundness withstand the forces associated with short circuit conditions. and durability of the design. The generator set was capable of producing full rated output at the concl.usion of the testing. Cummins Power Generation Specifications May Chan: ,e Without Notice. PTS~ 105B power. Diesel Generator Set Model DGDB 60 Hz 100 kW, 125 kVA Standby 90 kW, 113 kVA Prime Description " Features · · The Cummins Power Generation DG-series commercial ' UL Listed Generator Set - The complete generator set generator set is a fully integrated power generation system. assembly is available Listed to UL2200. providing optimum performance, reliability, and versatility for Low Exhaust Emissions - Optional engine complies with stationary standby or prime power applications. U.S. EPA Nonroad Source Emission Standards, CFR 40. A primary feature of the DG GenSet is strong motor-starting Cummins Heavy-Duty Engine - Rugged 4-cycle industrial capability and fast recovery from transient load changes. The diesel engine delivers reliable power, Iow emissions, and · torque-matched system includes a heavy-duty Cummins 4- fast response to load changes. cycle diesel engine, 'an AC alternator with high motor-starting kVA capacity, and an electronic voltage regulator with three Alternator - Several alternator sizes offer selectable motor- phase sensing for precise regulation under steady-state or starting capability with Iow reactance 2/3 pitch windings, Iow transient loads. The DG GenSet accepts 100% of the waveform distortion with non-linear loads, fault-clearing nameplate standby rating in one step, in compliance with short-circuit capability, and class H insulation. The alternator electrical insulation system is UL1446 NFPA 110 requirements. Recognized. The standard PowerCommand® digital electronic control is an integrated system that combines engine and alternator Control Systems - The PowerCommand electronic control · controls.for high reliability and optimum GenSet performance, is standard equipment and provides total genset system "'-~.-~' integration, including automatic remote starting/stopping, Optional weather-protective housings and coolant heaters precise frequency and voltage regulation, alarm and status shield the generator set from extreme operating conditions, message display, AmpSentryTM protection, output metering, Environmental concerns are addressed by Iow exhaust auto-shutdown at fault detection, and NFPA 110 emission engines, sound-attenuated housings, exhaust compliance. PowerCommand control is Listed to UL508. silencers, and dual-wall fuel tanks. A wide range of options, accessories, and services are available, allowing configuration Cooling System - Standard cooling package provides to your specific power generation needs, reliable running at the rated power level, at up to 50°C ambient temperature. Every Production unit is factory tested at rated load and power factor. This testing includes demonstration of rated power and Integral Vibration Isolation - Robust skid base supports single-step rated load pickup. Cummins Power Generation the engine, alternator, and radiator on isolators, minimizing manufacturing facilities are registered to ISO9001 quality transmitted vibration. standards, emphasizing our commitment to high quality in the E-Coat Finish - Dual electro-deposition paint system design, manufacture, and support of our products. The provides high resistance to scratching, corrosion, and.. generator set is CSA certified and is available as UL2200 fading. . Listed. The PowerCommand control is UL508 Listed. . Housings - Optional weather-prOtective housings are All Cummins Power Generation systems are backed bY a available. comprehensive warranty program and supported by a Fuel Tanks - Dual wall sub-base fuel tanks and in-skid day .worldwide network of i70 distributors and service branches to assist with warranty, service, pads, and planned maintenance tanks are also offered. support. Certifications - Generator sets are designed, manufactured, tested, and certified to relevant UL, NFPA, ISO, IEC, and CSA standards. Warranty and Service - Backed by a comprehensive warranty and worldwide distributor service network. © 2002 Cummins poWer Generation Specifications subject to change without notice S-1122g (12/02) Generator Set The general specifications provide representative configuration details. Consult the outline drawing for installation design. Specifications - General See outline drawing 500-3176 for installation design specifications. Unit Width, in (mm) 40.0 (1016) Unit Height, in (mm) 49.3 (1252) Unit Length, in (mm) 104.8 (2662) Unit Dry Weight, lb (kg) 2565 (1163) Unit Wet Weight, lb (kg) 2650 (1202) Rated Speed, rpm 1800 Voltage Regulation, No Load to Full Load +_1.0% Random Voltage Variation +_1.0% Frequency Regulation 5% Random Frequency Variation +_0.5% (Isochronous optional +_0.25%) Radio Frequency Interference Optional PMG excitation operates in compliance with BSS00 and VDE level G and N. Addition of RFI protection kit allows operation per MIL-STD-461 and VDE level K. Cooling Standby Prime Fan Load, HP (kW) 8.5 (6.3) 8.5 (6.3) Coolant Capacity with radiator, US Gal (L) 6.5 (24.6) 6.5 (24.6) Coolant Flow Rate, Gal/min (L/min) 38.0 (143.8) 38.0 (143.8) Heat Rejection To Coolant, Btu/rain (MJ/min) 4315.0 (4.6) 3900.0 (4.1) Heat Radiated To Room, Btu/min (MJ/min) 1646.0 (1.7) 1455.0 (1.5) Maximum Coolant Friction Head, psi (kPa) 5.0 (34.5) 5.0 (34.5) Maximum Coolant Static Head, ft (m) 46.0 (14.0) 46.0 (14.0) Air Combustion Air, scfm (m~/min) 270.0 (7.6) · 260.0 (7.4) Alternator Cooling Air, scfm (m~/min) 1308.0 (37.0) 1308.0 (37.0) Radiator Cooling Air, scfrn (m~/min) 5300.0 (150.0) 5300.0 (150.0) Max. Static Restriction, in H20 (Pa) , 0.5 (124.5) 0.5 (124.5) Rating Definitions standby Rating based on: Applicable for supplying emergency power for the duration of normal power interruption. No sustained ovedoad capability is available for this rating. (Equivalent to Fuel Stop Power in accordance with ISO3046, AS2789, DIN6271 and BS5514). Nominally rated. Prime (Unlimited Running Time) Rating based on: Applicable for supplying power in lieu of commemially pumhased power. Prime power is the maximum power available at a variable load for an unlimited number of hours. A 10% overload capability is available for limited time. (Equivalent to Prime Power in accordance with ISO8528 and Ovedoad Power in accordance with ISO3046, AS2789, DIN6271, and BS5514). This rating is not applicable to all generator set models. Base Load (Continuous) Rating based on: Applicable for supplying power continuously to a constant load up to the full output rating for unlimited hours. No sustained ·overload capability is available for this rating. Consult authorized distributor for rating. (Equivalent'to Continuous Power in aCCordance with ISO8528, ISO3046, AS2789, DIN6271, and BS5514).·This rating · is not applicable to all generator set models. Site Derating Factors Engine power available up to 8460 ft (2580 m) at ambient temperatures up to 104°F (40°C). Above 8460 ft (2580 m) derate at 4% per 1000 ft (305 m), and 1% per 10°F (2% per 11°C) above 104°F (40°C). ©2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02) Engine Cummins heavy-duty diesel engines use advanced combustion technology for reliable and stable power, Iow emissions, and fast response to sudden load changes. Mechanical governing is standard. Electronic governing is available for applications requiring constant (isochronous) . frequency regulation such as Uninterruptible Power Supply (UPS) systems, non-linear loadS, or sensitive electronic loads. Optional coolant heaters are recommended for all emergency standby installations or for any application requiring fast load acceptance after start-up. Specifications - Engine Base Engine Cummins Model 6BT5.9-G6, Turbocharged, diesel-fueled Displacement in3 (L) 359.0 (5.9) Overspeed Limit, rpm 2100 +50 Regenerative Power, kW 16.40 Cylinder Block Configuration' Cast Iron, In-line 6 cylinder Cranking Current 460 amps at ambient temperature of 32°F (0°C) Battery Charging Alternator 37 amps Starting Voltage 12-volt, negative ground Lube Oil Filter Types Single spin-on canister, full flow Standard Cooling System 104°F (40°C)ambient radiator Power Output Standby Prime Gross Engine Power Output, bhp (kWm) 170.0 (126.8) 155.0 (115.6) BMEP at Rated Load, psi (kPa) 191.0 (1316.9) 173.0 (1192.8) Bore, in. (mm) 4.02 (102.1) 4.02 (102.1) Stroke, in. (mm) 4.72 (119.9) 4.72 (119.9) Piston Speed, ft/min (m/s) 1416.0 (7.2) '1416.0 (7.2) Compression Ratio 16.5:1 16.5:1 Lube Oil Capacity, qt. (L) 17.3 (16.4) 17.3 (16.4) : Fuel Flow I . Fuel Flow at Rated Load, US Gal/hr (L/hr) 15.9 (60.2) 15.9 (60.2) Maximum Inlet Restriction, in. Hg (mm Hg) 4.0'(101.6) 4.0 (101.6) Maximum Return Restriction, in. Hg (mm Hg) 20.0 (508.0) 20.0 (508.0) Air Cleaner Maximum Air Cleaner Restriction, in. H20 (kPa) 25.0 (6.2) 25.0 (6.2) I Exhaust. Exhaust Flow at Rated Load, cfm (m~/min) 800.0 (22.6) 745.0 (21.1) Exhaust Temperature,°F (°C) 1060.0 (571.1)' 1010.0 (543.3) Max Back Pressure, in. H20 (kPa) 41.0 (10.2) 41.0 (10.2) i Fuel System Direct injection, number 2 diesel fuel, fuel filter; waterseparator;.automatic electric fuel shutoff Fuel Consumption Standby Prime 60 Hz Ratings, kW (kVA) 100 (125) ' 90 (113) · Load ' 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full US ~.6 4.1' 5.8 7.5 2.4 3.8 5.3 6.8. Gal/hr. L/hr 10 16 22 28 ,9 14 20 26 © 2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02) Alternator Several alternators ara available for application flexibility based on the required motor-starting kVA and other requiraments. Larger alternator sizes have lower temperature rise for longer life of the alternator insulation system. In addition, larger . alternator sizes can provide a cost-effective use of engine power in across-the-line motor-starting applications and can be used to minimize voltage waveform distortion caused by non-linear loads. Single-bearing altemators couple directly to the engine flywheel with flexible discs for drivetrain reliability and durability. No gear raducers or speed changers ara used. Two-thirds pitch windings eliminate third-order harmonic content of the AC voltage waveform and provide the standardization desirad for paralleling of generator sets. The standard excitation system is a self (shunt) excited system with the voltage regulator powerad directly from the generator set output. Alternator Application. Notes .' Separately Excited Permanent Magnet Generator (PMG) System - ;l'his option uses an integral PMG to supplY power to the voltage regulatorl A PMG system generally has better motor-starting performance, lower voltage dip upon load application, and better immunity from problems with harmonics in the main altemator output induced by non-linear loads. This option is recommended for use in applications that have large transient loads, sensitive eleCtronic loads (especially UPS applications), harmonic content, or that requira sustained short-circuit current (sustained 3-phase short circuit current at approximately 3 times rated for 10 seconds). Alternator Sizes - On any given model, various alternator sizes are available to meet individual application needs. Alternator sizes are differantiated by maximum winding temperature rise, at the generator set Standby or prime rating, when operated in a 40°C ambient environment. Available temperature rises range from 80°C to 150°C. Not all temperature rise selections are available on all models. Lower temperature rise is accomplished using larger altemators at lower current density. LoWer temperature rise alternators have higher motor-starting kVA, lower voltage dip upon load application, and they are generally recommended to limit voltage distortion and heating due to harmonics induced by non-linear loads. Alternator Space Heater - is recommended to inhibit condensation. Available Output Voltages Three Phase Reconnectable Sin,qle Phase Non-Reconnectable Thrae Phase Non-Reconnectable [~' 120/208 [ ] 120/240 [ ] 220/380 .[] 127/220 [] 347/600 [] 139/240 [] 120/240 [] 240/416 [] 254/440 [] 277/480 ©2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02) Specifications.- Alternator .. Design Brushless, 4 pole, ddp proof revolving field Stator 2/3 pitch Rotor Direct coupled by flexible disc Insulation System Class H per NEMA MGI-1.65 Standard Temperature Rise 150°C Standby Exciter Type ~ Shunt Phase Rotation~ A (U), B (V), C ON) Alternator Cooling Direct drive centrifugal blower AC Waveform Total Harmonic Distortion <5% total no load to full linear load <3% for any single harmonic Telephon® Influence Factor (TIF) <50 per NEMA MG1-22.43 Telephone Harmonic Factor (THF) <3 Three Phase Table~ 105° C 105° C 105° C 105° C 125° C 125° C 125° C 125° C 150° C ~150° C 150° C Feature Code B418 B415 B268 B304 B417 B414 B267 B303 B416 B413 B419 Alternator Data 208 208 210 207 207 207 209 207 206 207 206 Sheet Number JoltageRanges 110/190 120/208 120/208 347~600 110/190 120/208 120/208 347/600 110/190 120/208 '347/600 Thru Thru Thru Thru Thru Thru Thru Thru 120/208~ 139/240 139/240 120/208 139/240 139/240 120/208 139/240 220/380 240/416 240/416 220/380 240/416 240/416 220/380 240/416 Thru Thru Thru Thru Thru Thru Thru Thru 240/416 2771480 277/480 240/416 277~480 277/480 240/416 277~480 Surge kW 108 108 110 108 106 106 109 108 106 106' 107 Motor Starting kVA Shunt 4,22 422 563 360 360 360 516 360 313 360 313 at90% sustained voltage) PMG 497 497 663 423 423 423 607 423 368 423 368 Full LoadCurrent- 120/208 127/220 139/240 240/416 254/440 277/480 347/600 Amps at Standby 347 328 301 . 173 164 150 ' 120 Rating Notes: ....... 1. Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor. Also see Note 2 below. Single Phase Table !105° C 105° C 105° C 105° C 125° C 125° C 125° C 125° C Feature Code B418 B415 B274 B268 8417 B414 B273 B267 Altemator Data 208 208 209 210 ~ 207 207 208 209 Sheet Number Voltage Ranges 120/240~ '120/240~ 120/240z 120/240z 120/240~ 120/240~ 120/24°z 120124°z ,Surge kW 107 107 109 107 105 105 107 106 (at Motor 90%StartingsustainedkVA Shunt 250 250 305 330 215 215. ~ 250 305 ~o~e) PMG 290 290 360 385 250 250 290 360 · ' :ull Load Current - .12Q/240~ 120/2402 ~mps at Standby 278 417 ~ating Notes: 1. The broad range alternators Can supply single phase output up to 2/3 set rated 3-phase kW at 1.0 power factor. 2. The extended stack (full single phase output) and 4 lead alternators can supply single phase output up to full set rated 3-phase kW at 1.0 power factor. © 2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02) Control System PowerCommand C~ntrol with AmpSentryTM Protection · The PowerCommand Control is an integrated generator set control system providing governing, voltage regulation, engine protection, and operator interface functions. · PowerCommand Controls include integral AmpSentry protection. AmpSentry provides a full range of alternator protection functions that are matched to the alternator provided. · Controls provided include Battery monitoring and testing features, and Smart-Starting control system. · InPower PC-based service tool available for de{ailed diagnostics. · Available with Echelon LonWorksTM network interface. · NEMA 3R enclosure. · Suitable for operation in ambient temperatures from -40C to +70C, and altitudes to 13,000 feet (5000 meters). · Prototype tested; UL, CSA, and CE com 3liant. AmpSentry AC Protection Engine prOtection Operator Interface · OverCurrent and short circuit shutdown · Overspeed shutdown . · OFF/MANUAL/AUTO mode switch · Overcurrent warning · Low oil pressure warning and shutdown · MANUAL RUN/STOP switch · Single & 3-phase fault regulation · High coolant temperature warning and · Panel lamp test switch · Over and under voltage shutdown shutdown · Emergency Stop switch · Over and under frequency shutdown · · High oil temperature warning (optional) · Alpha-numeric display with pushbutton · Overload warning with alarm contact · Low coolant level warning or shutdown access, for viewing engine and alternator ~ Reverse power and reverse Var · Low coolant temperature warning data and providing setup, controls, and shutdown · High and Iow battery voltage warning adjustments · Excitation fault · Weak battery warning · LED lamps indicating genset running, not in · Dead battery shutdown auto, common waming, common shutdown · Fail to start (overcrank) shutdown · (5) configurable LED lamps · Fail to crank shutdown · LED Bargraph AC data display (Optional) · Redundant start disconnect · Cranking lockout · Sensor failure indication Alternator Data Engine Data Other Data · Line-to-line,and ne-to-neutral AC volts · DC voltage · Genset model data · 3-phase AC current · Lube oil pressure · Start attempts, starts, running h~)urs · Frequency · Coolant temperature · KVV hours (total and since reset) · Total and individual phase kW and kVA · Lube oil temperature (optional) · Fault history · Load profile (hours less than 30% and hours more than 90% load) · System data display (optional with network and other PowerCommand gensets or. transfer switches Governing Voltage Regulation Control Functions · Integrated digital electronic isochronous · Integrated digital electronic voltage · Data logging on faults governor regulator · Fault simulation (requires InPower) · Temperature dynamic governing '. · 3-phase line to neutral sensing · Time delay start and cooldown · Smart idle speed mode · PMG (Optional) , Cycle cranking · Glow plug control (some models) · Single and three.phase fault regulation ·. (4) Configurable 'customer inputs · Configurable torque matching · (4) Configurable customer outputs · · (8) Configurable network inputs and (16) outputs (with optional network) Options ~ Power Transfer Control [ ] Key-type mode switch [,~ Echelon LonWorks interface Analog AC Meter Display [ ] Ground fault module Digital input and output module(s) (loose) [ ] Thermostatically Controlled Space [ ] Engine oil temperature ~ Remote annunciator (loose) Heater [ ] Auxiliary Relays (3) .© 2002 Cummins Power Generation Specifications Subject to change without notice S-1122g (12/02) Generator Set Options Engine Exhaust sYStem Generator Set [~] 1201240 V, 1000 W coolant heaters [~] GenSet mounted muffler [[~ AC entrance box · '" 120/240 V, 150 W lube oil heater Heavy duty exhaust elbow Batteries [~ Electronic governor [ ] Slip on exhaust connection Battery charger Export box packaging Cooling System UL2200 Listed [~] 125°F (50°C) ambient cooling Main line circuit breaker Remote radiator cooling PowerCommand Network Communication Module (NCM) Fuel System [ ] QuietSite Stage 1 housing w/silencer [',j,. 12 hour dual wall sub-base tank [ ] QuietSite Stage II housing w/silencer 24 hour dual wall sub-base tank ' J~ Remote annunciator panel [ ] Single wall sub-base fuel tank, 125 ~)~ Spring isolators gal Weather protective enclosure with silencer Alternator [ ] 2 year. prime power warranty '~ 105°C rise alternator [] 2 year standby warranty [ ] 125~C rise alternator [~1, 5 year basic power warranty [ ] 120/240 V, 100 W anti-condensation heater '~ PMG excitation [ ] Single phase Available Products and Services A wide range of products and services is available to match your power generation system requirements. Cummins Power Generation products and services include: · Diesel and Spark-Ignited Generator Sets · Transfer Switches · Bypass Switches : · Parallel Load Transfer Equipment · Digital Paralleling Switchgear · PowerCommand Network and Software · Distributor Application Support · Planned Maintenance Agreements © 2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02) Warranty . All components and subsystems are covered by an express limited one-year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available. Contact your distributor/dealer for more information. Certifications ~ ISO9001 - This generator set was designed and manufactured in facilities certified to ISO9001. ~® CSA - This generator set is CSA certified to product class 4215-01. O PTS - The Prototype Test Support (PTS) program verifies the performance integrity of'the generator set design. Products bearing the PTS symbol have been subjected to demanding tests in accordance to NFPA 110 to verify the design integrity and performance under both normal and abnormal operating conditions including short circuit, endurance, temperature dse, torsional vibration, and transient response, including full load pickup. (~ UL The set is available Listed to UL2200, Stationary Engine Generator Assemblies. The generator PowerCommand control is Listed to UL508 - Category NITW7 for U.S. and Canadian usage. See your distributor for more information Power Generation Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 763.574.5000 Fax: 763.574.5298 www.cumminspower.com Cummins and PowerCommand are registered trademarks of Cummins Inc. AmpSentry is a trademark of Cummins Inc. · LonWorks is a registered trademark of Echelon Important: ~. Backfeed to a utility system can cause electrOcution and/or property damage, Do not connect generator sets to any building electrical system except through an approved device or after building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice S-1122g (12/02) PowerCommand Digital GeneratOr Set Control Description Features The PowerCommandTM ContrOl (2100) is a Major Control Features Include: microprocessor-based generator set monitoring, metering, and control system. The control provides an · Digital Engine Speed Governing Controls to operator interface to the genset, digital voltage provide isochronous frequency regulation, regulation, digital governing, and generator set · Digital Voltage Regulation, 3-phase sensing protective functions. The integration of all the functions into a single control system provides enhanced · AmpSentryTM Protection for true alternator reliability and performance compared to conventional overcurrent protection. control systems. · ' Analog and Digital AC OutpUt Metering. · PowerCommand generator set controls are suitable for · Battery Monitoring System to sense and warn use on a wide range of generator sets in non-paralleling against a weak battery condition. applications. The PowerCommand Control will directly read AC voltages up to 600VAC, and can be configured · Digital Alarm and Status Message DiSplay for any frequency, voltage, and power connection · Generator set Monitoring: Displays status of all configuration from 120-600VAC. ' critical engine and alternator generator set The PowerCommand control is designed for mounting functions. on the generator set. · Smart Starting Control System: Integrated fuel Control power for PowerCommand is usually derived ramping to limit black smoke and frequency · from the generator set starting batteries. The control overshoot, in addition to optimized cold weather functions over a voltage range from 8VDC to 35VDC. starting. The Control offers a wide range of standard control and · Advanced Serviceability using InPowerTM, a PC- digital display features so custom control configurations based software service tool. are not needed to meet application specifications. · PowerCommand Network (optiOnal) Provides System reliability is not compromised by use of LonMark interface to external devices through a untested special components, twisted Pair wire.. · Integrated Power Transfer Control (oPtional) Provides automatic Power transfer control funcfion~ integrated into genset control · Certifications - Suitable for use on generator sets that are designed, manufactured, tested, and certified to relevant UL, NFPA, ISO, IEC, and CSA standards. · Warranty and Service - BaCked by a comprehensive warranty and worldwide distributor service network. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 · (5) Lamps that are configurable for.cOlor and operator Panel " function. These lamps are configured with InPower · for any condition monitored by the control. Default t' The operator panel provides the user with a complete Configuration for these lamps include the following' .. :, package of easy to view and use information, functions: Connections to the operator panel are locking plug interfaces, for reliable, vibration-resistant Low Oil Pressure Warning interconnection to the generator set widng harness. High Engine Temperature Warning Low Oil Pressure Shutdown Control Switches and Functions Overspeed Shutdown · OFF/MANUAL/AUTO Mode Control Switch - Fail To Start The NOT IN AUTO lamp will flash when the control is in the MANUAL or OFF mode. In the Analog AC Metering Panel (optional) ~.UTO mode, the generator set can be started with a start signal from a remote device, such as an automatic transfer switch. · MANUAL RUN/STOP Control Switch -When the mode control switch is in the MANUAL position and the MANUAL RUN/STOP switch is pressed, the Generator set will start, bypassing time delay start. The control is configurable to include an idle period on manual start.' If the generator set is running in the MANUAL mode, pressing the RUN/STOP switch will cause the generator set to shut down after a cooldown at idle period. · PANEL LAMP/LAMP TEST Control Switch - The PowerCommand control can be equipped with an Depressing the panel lamp switch will cause the analog AC metering panel that simultaneously displays panel illumination to operate for approx!mately 10 3-phase line to line AC volts and current, kW, power minutes. Pressing. and holding the switch will factor, and frequency. sequentially.illuminate all LED lamps on the panel to confirm proper Operation of these components. The meter panel is composed of a series of LED's configured in bar graphs for each function. The LED's · EMERGENCY STOP Control Switch - Pressing are color coded, with green indicating normal range the emergency stop switch will cause the values, amber for warning levels, and red for shutdown generator set to immediately shut down. The' conditions. Scales for each function are in % of generator set is prevented from running or nominal rated values. Resolution is 1% for values' cranking with the switch pressed in. close to nominal, and increases at values far from · OPerator Adjustments, The control includes nominal. provisions for many set up and adjustment functions via raise/lower switches on the operator panel. Functions that can be adjusted by the operator include: .. .Time delay start (0-300 seconds) Time delay stop (0-600 seconds). . Alternator vOltage (plus or minus 5%) Alternator frequency (plus or minus 5%) Indicating Lamps The 'operator panel includes a series of LED indicating lamps to allow the operator to view the general status of the generator set. Functions displayed include: · ' Green lamps to indicate generator set running · (operating at rated voltage and frequency); remote start signal received. · Red (flashing) lamp to indicate Not, in-Auto mode; and a red lamp to indicate common shutdown. ~??.~ .... · Amber lamp for common warning. © 2002 Cummins Power Generation · Specifications subject to change without notice S-1409a (10/02 Alphanumeric Display Panel increments. The.data is presented onthe operator · panel based on total operating hours on the generator set, based on number of hours under 30% load, and number of hours at more than 90% of rated. InPower canbe used to read data in detail (10% increments). Generator Set Output Voltage - all phases, line to line and line to neutral, accuracy 1%. Data for all phases is displayed simultaneously to allow viewing of voltage ' balance. Generator Set Output Current - all phases, accuracy 1%. Data for all phases is displayed simultaneously to_ allow viewing of load balance. Generator Set OutpUt Frequency The PowerCommand control is provided with an alphanumeric display capable of displaying 2 lines .of Generator Set Power Output.- PowerCommand data with approximately 20 characters per line. The displays generator set kW and kVA output (average display is accompanied by a set of six tactile feel and individual phase, and direction of flow), and power membrane switches that are used by the operator to factor with leading/lagging indication..Accuracy 5%. navigate through control menus, and to make control Generator Set kWh Power Output - Displays total adjUstments. (There are no rotary potentiometers, in kilowatt-hours produced by the generator set, and total the control. All adjustmentS are made via the display produced since last reset, with time stamp of time of panel or InPower.) Display is configurable for multiple last reset. languages. It is cOnfigurable for units of measurement. Engine 'Starting Battery Voltage All data. on the control can be viewed by scrolling through screens with the navigation keys. Engine Lube Oil PressUre The control displays all active fault conditions with the Engine CoOlant Temperature latest'displaYed first: Active and inactive faults are Engine Lube Oil TemPerature (option), displayed. System Data Display ' The generator set will The display panel includes a screen-saver timer that exchange data with Cummins transfer switches utilizing will tum off the display after 30 minutes of inactivity. PowerCommand transfer controls and other generator TouChing any key will turn the screen back on. sets using the PowerCommand 2100 control that are Generator Set Hardware. Data - Generator set rating located on the same site and interconnected using a in kVA, complete generator set model number and PowerCommand network, information displayed from provisions for generator set serial number, engine each transfer switch in the system includes: transfer . model and Serial number, and alternator model and switch name (assigned by customer at site), kW load serial number. The control stores the part number of (when fitted with load monitoring equipment), sources the control and the software version present in the available, source' connected, and if any alarm control. This information is read using InPower. conditions are present on the switch. Genset data includes genset name, kW load, status, and name of Data Logs - Number of start attempts and number of · any alarm conditions that are present. start attempts since reset. Number of times generator set has run, and duration of generator set running time. Service Adjustments - The operator panel includes Generator Set kWh .produced. The control also stores.' provisions, for adjustment'and set up of all control · number of start attempts, operating hours, and kW fUnctions in the generator Set. The operator panel hours since each has been reset. This data is read includes an access code thatis used to protect the ~ control from unauthorized service level adjustments, with InPower. AdjUstment History - Provides a record of adjustment . and setting changes made on the control, and identifies whether adjustment was. made via the operator panel or with a service tool. If a service tool is used, the control provides a record of the Serial number of the tool used. This information is read with InPower. Fault History - Provides a record of the most recent fault conditions with time stamp, along with the number of times each fault has occurred. Up to 20 events are stored in the control non-volatile memory. --~-? ' Load Profile Data - Control logs data indicating the operating hours at percent of rated kW load, in 10% © 2002 Cummins Power Generation Specifications subject to change without notice ' S-1409a (10/02 Internal Control, Functions Engine Control Engine Governing .... Remote Start Mode ~ PowerCommand accepts a The PowerCommand control includes integrated digital ground signal from remote devices or a network signal to automatically start the generator set and immediately governing capability, to directly drive an engine fuel .~ control valve. Features of the governing system (when accelerate to rated speed and voltage, enabled) include: PowerCommand includes a Smart StartingTM system, Isochronous Governing - Controls engine speed that is designed to quickly start the engine, minimize black smoke, and minimize voltage and frequency within plus or minus 0.25% for any steady state load from no load to full load. Frequency drift will not overshoot and oscillations on starting. The control ' system does this by careful control of the engine fuel exCeed plus or minus 0.5% for a 60F (33C) change in system and alternator excitation system, ambient temperature over an 8 hour period. ' The control can incorporate a time delay start and a Temperature Dynamics - Modifies the engine' fuel warm-up period at idle speed. See Engine Governing system (governing) control parameters as a function of engine temperature. Allows e. ngine to be more for details, responsive when warm, and more Stable when Sleep Mode- PowerCommand can be .configured to operating at lower' temperature levels. include, a sleep mode. When enabled, and when the mode select switch is in the OFF positioh, the control Smart Idle Mode. Engine governing can be regulated will revert to a iow power consumption mOde until a at an idle speed for a programmed period on automatic stop of the engine or in manual mode. In an automatic control'switch on the operator panel is operated mode, the control will bypass the idle period if the (RESET, PANEL LAMP, MANUAL RUN, or engine at a Iow load level for sufficient duration for EMERGENCY STOP). cooldown. During idle mode engine protective functions Data Logging - The control maintains a record of are adjusted for the lower engine speed, and alternator manual control operations, warning and Shutdown ~ function and protections are disabled. conditiOns, and other events. The control also stores critical engine and alternator data before and after a Idle speed can be initiated' by the operator when the fault occurs, for use by InPower and the technician in generato[ set is running in the manual mode. evaluating the root causes for the fault condition. Glow Plug Control (optional) - Modifies the engine "~ ....... Fault Simulation Mode - PowerCommand, in start cycle to include a programmed time period for conjunction with InPower software, will accept operation of glow plugs. This feature is available on . commands to allow a technician to verify the proper generator sets that require glow plug control only. operation of all protective functions of the control, by simulating failure, modes or by forcing the control to operate outside of its normal operating ranges. Engine Starting - The control system automatically controls the engine starter, and provides proper engine fueling and alternator control to provide fast and efficient starting. . ~ Cycle Cranking -Configurable for number of starting cycles (1 to .7) and duration of crank and rest periods. Control includes starter protection algorithms to prevent the operator from specifying a starting sequence that. · might be damaging. Time Delay Start and Stop (Cooldown) - Configurable for time delaYof 0-300 seconds prior to starting after receiving a remote start signal, and for time delay of 0-600 'seconds prior to ramp to idle Or shut down after signal to stop in normal operation modes. Default for both time delay periods is 0 seconds. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 data. Adjustments to most set points are made using the InPowerTM service tool. Alternator Control The control system includes a "fault bypass" mode that poWerCommand includes an integrated 3-phase line- may be enabled by a service technician. The fault to~neutral sensing voltage regulation system thatis bypass mode forces the system to function regardless compatible with either shunt or PMG type excitation of the status of protective functions. (Each function systems. The voltage regulation system is ful'l wave must be individually bypassed.) In this mode the only rectified and has a PWM output for good motor starting protective functions that are operational are overspeed, capability and stability when powering non-linear loads, loss of speed sensor, or moving the control switch to Major system features include: the off position, or pressing the EMERGENCY STOP Digital Output Voltage Regulation - PowerCommand switch. The control maintains a record of the time that will regulate output voltage toWithin 0.5% for any loads the mode is enabled, and all warning or shutdown between no load and full load. Voltage drift will not conditions that have occurred .while in the "fault bypass" exceed plus or minus 0.5% for a 60F (33C) change in mode. temperature in an 8 hour period. On engine starting, or The control system automatically logs the condition of sudden load acceptance, voltage is controlled to a the generator set'logged parameters on a fault maximum of 5% overshoot over nominal level, condition, Torque-Matched Volts/Hz Overload Control - The Many protective functions within the control system are voltage roll-off set point and rate of decay (i.e., the configurable for warning, shutdown, or both (2 levels). slope of the volts/hertz curve) is adjustable in the Exceptions to this include functions such as overspeed control, conditions, and loSs of speed sensing. In addition,'. " Fault Current Regulation - poWerCommand will some warning functions can incorporate control regulate the output current on any phase to a maximum functions as a consequence of a fault. of 3 times rated current under fault conditions for both · PowerCommand provides the following system single phase and three phase faults. The regulation protective functions: system will drive a permanent magnet generator (PMG) ., Ground Fault Warning (option- 600VAC class to provide 3 times rated current on all phases for motor generator sets with solid ground)- Ground ~[ault starting and short circuit coordination purposes, sensing is adjustable over a range of 100-1200 Protective Functions amps, with time delays of 0-1 second. May be configured for shutdown rather than alarm. On a warning condition the'control will indicate a fault by lighting the warning LED On the control panel, and · Configurable Alarm and 'Status Inputs -" displaying the fault name andcode on the operator PowerCommand will accept up to four alarm or display panel. The nature of the fault and time of status inputs (configurable contact closed to Occurrence are logged in the control. The service ground or open) toindicate customer-specified manual and InPower service tool provide service keys conditions. The control is programmable for and procedures based on the service codes provided., warning, shutdown or status indication, and for labeling the input. Eight additional faults can be On a shutdown condition, the control will light the input to the control via the network. shutdown LED on the control panel, display the fault name and'code, and initiate shut down and lock out the · Emergen,cy Stop - Annunciated whenever the generator set. The control maintains a data log of all local or remote emergency stop signal is received. fault conditions as they-occur, and time stamps them Alarm panel distinguishes between local or remote with the controller run time and engine operating hours operation. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Engine Protection AmpSentryTM · ' Overspeed Shutdown - Default setting is 115% AmpSentry is a comprehensive monitoring and Control. of nominal, system integral to the PowerCommand control that guards the electrical integrity of the alternator and ' r .... ' Low Lube Oil Pressure Shutdown - Level is preset to match the capabilities of each engine, power system by providing protection against a wide array of fault conditions in the generator set or in .the Control includes time delays to prevent nuisance Icad. It also provides single.and 3-phase fault current shutdown signals, regulation, so that downstream protective devices have · Low Lube Oil Pressure Warning - Level is preset the maximum current available t6 quickly clear fault to match the capabilities of each engine. Control Conditions, without subjecting the alternator to includes time delays to prevent nuisance potentially catastrophic failure Conditions. See shutdown signals, document R1053 for a full size time overcurrent curve. · High Coolant Temperature Shutdown- Level is preset to match the capabilities of each engine. Control includes time delays to prevent nuisance shutdown signals.. · High Coolant TemperatUre Warning - Level is · ~ AL~rERNATOR preset to match the capabilities of each engine. THERMAL Control includes time delays to prevent nuisance DAMAGE shutdown signals. CU!VE · High Oil.Temperature warning (option)- Level is preset to match the capabilities of each engine. · Control includes time delays to prevent nuisance i AMPSENTRY. shutdown signals. 10 · Low Coolant Level Warning/Shutdown I PROTECTION · Low Coolant Temperature Warning Indicates Seconds ~ " cURVE ' that engine temperature may not be high enough 1 for a lO-second start or proper load pickup. · Low and High Battery Voltage Warning - .... Indicates battery charging system failure by · Weak Battery Warning -.The control system will 'i test the battery bank each time the generator set is signaled to start, and indicate a warning if the 0.03 ........ generator set battery indicates impending failure.· · ' Dead Battery Sh'utdown - Indicates that generator set failed to start due to failed starting 1 10 Amps ( x rated) · battery. ' ' · Fail to Start (OverCrank) Shutdown Functions included: · 'Fail to Crank shutdown - Control has signaled · Over Current Warning - Output current.on any starter to crank engine'but engine does nOt rotate, phase at more than 110% of rating for more than · Redundant Starter Disconnect ' 60 seconds, Or more that 400% for more than '1 · Cranking LOckout - The control will .not allow the second. starter to attempt to engage or to crank the engine · Over Current Shutdown (51) - Output current on when the engine is rotating, any phase is more than 110%, less than 175% of · Sensor Failure Indication - All 'analog sensors rating, and approaching thermal damage point.of. are provided With sensor failure logic to indicate if alternator. Control includes algorithms to protect alternator from repeated over current conditions the sensor or interconnecting wiring has failed. over a short period of time. Separate indication is provided for fail high or iow. · Short Circuit Shutdown - Output current on any phase is more than 110%, more than 175% of rating, and approaching thermal damage point of alternator. Control includes algorithms to protect alternator from repeated over current conditions over a short period of time. © 2002 Cummins Power Generation Specifications subject to change without notice . S-1409a (10/02 · High AC Voltage Shutdown (59) - Output voltage Power Transfer Control (optional) onany phase exceeds Preset values. Time to trip · ' is inversely proportional to amount above' The Power Transfer Control feature allows threshold. Values adjustable from 105-125% of PowerCommand to provide integrated automatic power ..... nominal voltage, with time delay adjustable from transfer functions include source availability sensing 0.25-10 seconds. Default value is 110% for 10 and transfer device monitoring and control. Standard seconds, functions include: · Low AC Voltage Shutdown (27) - Voltage on any · Single or 3-phase (line to line or line to neutral) phase has dropped below a preset value, close differential under voltage sensing for utility Adjustable Over a range of 50-95% of reference (mains) service: Sensing for pickup in an voltage, time delay 2-10 seconds. Default value is adjustable range from 85-100% of nominal, with 85%' for 10 seconds. Function tracks reference default at 95% of dropout setting. Dropout is voltage, configurable 75-98% of pickup, with default at 85%. · Under Frequency Shutdown (81u) - Generator · 3-phase over voltage sensing for normal utility. set output frequency cannot be maintained, service adjustable for pickup at 95-105% of Settings are adjustable from 0-10 hertz below dropout, and dropout configurable for 105-135% of nominal governor set point, for a 0-2.0 Second time nominal. Time delay is adjustable in a range of delay. Default: 6Hz, 10 seconds. 0.5-120 seconds. DefaUlt is disabled, and is enabled using InPower. · Over Frequency Shutdown/Warning (81o) - Adjustable for operation in a range .of 0-10 hertz · Under frequency sensing for normal utility service. . above nominal frequency, with a time delay of 0- Adjustment range is 80-95% of nominal. Default is 20 seconds. Defaults: Disabled. disabled, and is enabled using InPower. · Over Load (kW) Warning - Provides a warning · Configurable sequence of operation with or without indication when engine is operating at a load level · adjustable program-transition capability. over a set point, or due to underfrequency. Adjustment range is 0-60 seconds. Adjustment range: 50-140% of rated kW, 0-120 · Remote Exercise feature. Accepts a remote signal second delay. Defaults: 105%, 60 seconds, to initiate with or without load testing; or testing can · Reverse Power Shutdown (32) - Adjustment be initiated by the operator. Test sequence may range: 5-20% of standby kW rating, delay 1-15 include a programmed idle period prior to seconds. Defaults: 10%, 3 seconds, acceleration to rated v,oltage and frequency and ..... ~' · Reverse Var Shutdown - ShUtdown level is after cooldown. Test may be configured to with adjustable: threshold 0.15-0.50 per unit, delay 10- load or without, load. · 60 seconds. Defaults: 0.20, 10 seconds. · Time delays: time delay start and stop as described · Excitation Fault - Shutdown of generator set will in this document; time delay transfer adjustable in a occur on loss of voltage sensing inputs to control. ' range of 0-120 seconds, and retransfer in a range of 0-1800 seconds; all in 1-second increments. Environment · Fail to open and fail to close protection. Control The control is designed for proper operation without system monitors condition of switching devices on recalibration in ambient temperatures from -40C to command to operate, and will initiate alarm'on +70C, and for storage from -55C to' +80C. Control .will improper operation. Control system logically operate with humidity up to 95%, non-condensing, and controls the generator set on this condition. at altitudes up to 13,000 feet'(5000 meters).. The control system is housed in a NEMA 3R/IP53 enclosure. The operator control panel has a single membrane surface, which is impervious to the effects of dust, moisture, oill and exhaust fumes. The panel uses sealed membrane or oil-tight switches to provide long reliable service life in harsh environments. The control system is specifically designed and tested for resistance to nFl/EMI, and to resist the effects of vibration to provide a long reliable life when mounted on a generator set. The control includes'transient voltage surge suppression to provide compliance to referenced standards. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Certifications configured to operate on any condition monitored by the cOntrol, Default conditions for these relays include · P0werCommand meets or exceeds the requirements of' · Generator Set Common Warning signal, the following codes and standards: Operates to. indicate generator set is running' · NFPA110 for level 1 systems, under alarm conditions, · UL508 Listed, Category NIWT7 for US and · Generator set Common Shutdown signal. Canada'. · Load Shed signal. Operation is configurable for · CSA C282-M1999 Compliance under frequency or over kW load, or both. Default · CSA 22.2 No. 14 M91 Industrial Controls. settings are: overload: 1.05%, 60 sec; under frequency: 3 Hz below governor reference for 3 · ISO 8528-4:1993 Compliance, Controls and seconds. Switchgear · Ready to Load (generator set running) signal. · NFPA99: Standard for Health Care Facilities Operates when the generators set has reach'ed · EC Marking 90% of rated speed and voltage and latches until · EN 50081-2 Industrial emissions generator set is switched to off or idle mode. Control power for auxiliary devices is available from the · EN 50082'2 Industrial susceptibility, controller. · ISO 7637, pulses #2b, 4; DC supply surge . Network conneCtions include:. voltage test. · ' · Serial Interfacel This communication port is to · Mil Std 202C, Method 101 Salt Fog test allow the control to communicate with a Personal · ANSI C62.41 Surge Withstand computer running InPower software. '. IEC 801.2, 3, 4, 5 · Echelon LonWorks InterfaCe (optiOnal) PowerCommand generator sets incorporating this P°werCommand control systems and generator sets option are LonMarkTM compliant. ' ' are designed and manufactured in ISO9001 certified facilities. The control is suitable for use on generator · Customer Fault Inputs. Allows input of 8 sets that are UL2200 listed, additional customer-selected fault conditions into the control, with customized displays and Software indications on the generator set control. InPower · Customer Fault Outputs. The control to issue up ' InPower is a PC-based software service tool that is to 16 customizable fault conditions out of the designed to directly communicate to PowerCommand generator Set control. generator sets and transfer switches, to facilitate service and monitoring of these products. Options and Accessories PowerCommand for Windows PowerCommand for Windows is a software t°ol that is '~ Analog AC Metering Display - PrOvides a . used to remotely monitor and control generator sets, bargraph display of 3-phase AC volts and Amps, transfer switches, and other on-site power system kW, Power factor, and frequency. devices, I-'1 Key-type Mode Select Switch Control Interface gl Ground Fault Alarm Module Input signals to the PowerCommand control include: · I~1 Exhaust Temperature MOnitoring · Remote Start signal. May be connected via ~, Digital Remote Annunciator either discrete signal or Lon network, or both for premium reliability. · I-I Digital Output Relay Module - · Remote Emergency Stop. I-I Power Transfer control · · Configurable Customer Inputs. Control includes '[~1,. LON Interface (4) input signals from customer discrete devices I~ Engine Oil Temperature Indication .- Some that are configurable for warning, shutdown, or genset models incorporate this feature as standard. status indication, as well as message displayed. On all models, thee control may be configured to · Remote Alarm ReSet include an oil temperature warning or shutdown Output signals from the control include four when oil temperature sensing is provided. configurable output relay drivers. These relays can be © 2002 Cummins Power Generation Specifications subject to change without notice ' S-1409a (10/02 Warranty All COmponents and subsystems are COvered by an express limited one-year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available. Contact your distributor/dealer for more information. Certifications ~ ISO9001 - This product set.was designed and manufactured in facilities certified to ISO9001. ~® CSA - This product is CSA certified. ' O PTS - The Prototype Test Support (PTS) program verifies the performance integrity of a generator set design. Products bearing the PTS symbol have been subjected to demanding tests in.accordance to NFPA 110 to verify the design integrity and performance under both normal and abnormal operating conditions. (- UL - The generator set is UL508 listed and suitable for use on generator sets that are listed to uL2200, Stationary Engine Generator Assemblies. The PowerCommand control is Listed to UL508 ~ Category NITVV7 for U.S. and Canadian uSage. CE - This product is suitable for use on generator sets that are CE marked. See your distributor for more information GPower Giene 'af:ion Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 763,574.5000 Fax: 763.574.5298 www.cumminspowergeneration.com Cummins and PowerCommand are registered trademarks of Cummins Inc, InPower and AmpSentry are trademarks of Cummins Inc. .. · Important: Backfeed to a utility sYStem can cause electrocution and/or property damage. Do not connect generator sets to any. building electrical system except through an'approved device or after building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (i0/02 Power. Gener~fio~ Dual Wall Sub-Base Tanks Descdption Features Cummins Power Generation dual wall diesel'fuel tanks are · UL142 Listed - Secondary containment generator sub rectangular steel tanks with a sealed, separately vented, base tank meets UL requirements · integral fuel containment basin. · Designed to meet requirements of NFPA - NFPA 30, They are UL Listed as Secondary Containment Generator NFPA 37 and NFPA 110 Base Tanks and meet the requirements of UL142. Inner and outer tanks are pressurized at 3 psi and leak checked · Emergency pressure relief vent cap - Meets or to ensure integrity of weld seams per UL142 standards exceeds UL requirements -- insures adequate venting and pressure relief for inner and outer tank under prior to shipment, extreme temperature and emergency conditions Tanks are constructed of heavy gauge Steel and include a reinforced steel box channel for generator support. Full · Atmospheric vent cap - Accommodates normal' height gussets are provided at generator set mounting venting (oversized 2" vent i.s raised above the fuel fill) - holes. Tanks are load rated at 5,000 pounds per generator · 'Raised fuel fill - Includes Iockable flip top to prevent set mounting point. The design has been tested tampering and/or fuel contamination extensively under conditions far in excess of normal use to ensure that it can safely support the full weight of the - · Fuel level gauge - Provides direct reading, top generator set. . mounted All tanks are pressure washed with an iron phosphate · . Low Fuel level switch - Annunciates a 50% Iow fuel solution and then finished with an acrylic pdmer and level condition at generator set control panel enamel paint. The interior is coated with a solvent-based rust preventative. · * Leak detection switch - Side mounted, annunciates a contained pdmary tank fuel leak at generator set 'Tanks with local code approvals share the same control construction features of standard sub-base tanks and are configured with additional options necessary to meet . · Modular tank design - Genset support and mounting requirements of the City of Chicago Department of design accepts.muliiple CUmmins Power Generation Inspectional Services, the Flodda Department of generator sets within designated genset groupings Environmental Protection (FDEP) and DePartment of · Enclosure Compatible - Accepts drop-over weather Environmental Resource Management (DERM), or the City protective and sound attenuated enclosures of Los Angeles Bureau of Fire Prevehtion. · . Pre-drilled mounting pads - Accepts Cummins Power Generation Accessories (402-xxxx series) spring vibration isolators between tank and genset. · , · Tank to foundation groUnd clearance - Allows for visual Secondary containment leak detection. · Tank top mounting bracket - Provides mounting for (optional) pump and control for day tank operation · Removable panel/channel - Provides access to a full width; electrical stub-up area © 2002 Cummins Power Generation Specifications subject to change without notice S-1391 b (9/02) Power Sound Data ~'~'~~~ 100DGDB 60 Hz Sound PreSSure Levels @ 7 meters dB(A) Position (Note 1) .8 Position Configuration . 1 2 ' 3 4 5 6 7 8 Average Standard - Unhoused Infinite (Note 3) Exhaust 82.1 86.4 85.5 F182 - Weather Infinite (Note 3) Exhaust ' 84.1 86.8 85.2 85.3 · 79.5 83.8 84.8 85.8 84.4 F182 - Weather Mounted 85.3 87.9 85.9 85.6 80,8 85.3 86.1 87.5 85.6 Muffler F172 - Quiet Site II Mounted 85.2 83.1 74.6 ' 72~.8 68,8 70.7 73.5 83.9 76.6' First Stage . Muffler F173 - Quiet Site II Mounted 67.8 71.1 71.9 71.6 67.3 68.8 68.2 70.9 69.6 Second. Stage Muffler Note: 1. Position 1 faces the engine front at 23 feet (7 m) from the center of the generator set. The positions proceed around the generator set in a counter-clockwise direction in 45° increments. 2, Data based on full rated load with standard radiator-fan package. 3. Sound data for generator set with infinite exhaust do not include exhaust noise. 4. Sound pressure levels per ANSI S1.13-1971 as applicable. 5. Reference sound pressure is 20 pPa. 6. Sound pressure levels are subject to instrumentation, measurement, installation and generator set variability., Sound pOwer Levels dB(A) Sound Octave Band Center Frequency (Hz) ' Power Configuration Level 63 125 [' 250 500 1000 2000 4000 8000 Standard ~ Unho,used, Infinite 71.2 85.3 96.4 ' 99.9 105.1 105.o 101.5 96.5 109.9 (Note 3) Exhaust · F182 - Weather Mounted Muffler 87.7 9915 99.7 103.9 106.9 106.7 102.3 97.9 112.1 F172 - Quiet Site II Mounted · · First Stage Muffler 76.5 90.7 93.5 99.8 102.6 102.8 99.0 91.5 107.8 [. F173 - Quiet Site II Mounted Second Stage Muffler 75.1 90.4 89.8 90.2 92.0 .90.3 87.3' 87.3 98.2 Note': 1. Data based On full rated load with standard radiator-fan package. 2. Sound power per ANSi S12.34-1988 and ISO 3744 as applicable. 3. Sound data for generator set with infinite exhaust do not include exhaust noise, 4. Reference sound power' is lpW=l x 1~2 W. 5. Sound power levels are subject to instrumentaUon, measurement, installaUon and generator set variability. Cummins Power Generation Data and specifications subject to change without notice. Bulletin MSP - 109e ALTERNATOR DATA SHEET Frame Size: UCSE CHARACTERISTICS WEIGHTS: Wound Stator Assembly 320 lb 145 kg Rotor Assembly 373 lb 169 kg CompleteAIternator 1041 lb 472 kg EXCITATION CURRENT: Full Load 2 Amps No Load 0.5 Amps INSULATION SYSTEM: Class H Throughout MAXIMUM SPEED: 2250 rpm 1 1~1 RATINGS (4.0 power factor) 60 HZ 50 Hz (Based on specified temperature rise Double Delta ~ Lead Double Delta at 40°C ambient temperature) 110-120 120/24{) 120/240 220-240 125°C Rise Ratings kW/kVA 96 / 96 105 / 105 85/85 105°C Rise Ratings kW/kVA 84 / 84 95 / 95 75/75 3 121. RATINGS. (o.8. power factor) Upper Broad Range LBR* 347/600 Broad Range {Based on specified temperature rise 1201208 1391240 190-208 . 110/190 1201208 127/220 at 40°C ambient temperature) . I 240/416 277[480 380-416 347/600 220/380 240/415 234/440 150°C Rise Ratings 'kW~ 136 150 136 150 116 116' 108 kVA 170 188 170 188 145 145 135 125°C Rise Ratings kW 128 143 128 143 112 112 104 kVA 160 179 160 179 140 140 130 105°C Rise Ratings kW 112 128 112 128 100 100 94 ' kVA 140 160 140 160 125 125' 118 80°C Rise Ratings kW 96 110 96 110 90 90 84 kVA 120 138 120 138 113 113 lO5 3 O REACTANCES (per unit, ±10%) (Based on full load at-105°C Rise Rating) · Synchronous 2.34 2.01 1.77 1.85 2.08 1.74 1.46 Transient 0.21 0.18 0.16 0.16 0.19 0.16 0.14 Subtransient 0.14 0.12 0.11 0.11 0.14 0.12 0,10 I Negative Sequence 0.16 : 0.14 0.12 0.12 0.~4 0.12 0.10 Zero Sequence 0.10 0.08 0.07 0.08 0.09 0,07 , 0.06 3 O MOTOR STARTING Maximum kVA (Shunt) 422 422 .422~ ... 311 (90% Sustained Voltage) (PUG) 497 497 497 389 TIME CONSTANTS (Sec) Transient 0.032 ~ 0,032 0.032 '0.032 Subtransient . 0.010 ' 0,010 0.010 0.010 Open circuit 0.850 0.850 0.850 0~850 'DC 0.007 0.007 0.007 0.007 WINDINGS (@ 20°c ), Stator Resistance (Lineto Line, Ohms) 0.0620 0.0460 0.0900 0.0620 Rotor Resistance (Ohms) 1.3100 . 1.3100 1.3100 1.3100. · ' Number of Leads 12 12 6 1.2 - * Lower broadrange 1101190 thru 1201208, 2201380 thru 2401416. Onan Corporation Specification May change Without Notice. ADS - 208D OPERATING CHARACTERISTICS 60 Hz I. % Voltage Dip vs Locked Rotor kVA '% Efficiency vs kVA ,,, , ,,,~:.~:.,'HII It , ~.0I:~ ~ ~ · ~ m 94 .................................. 416V~ ' ...................... ' ' ' ' · 208V: .................... I =,,,,,, ............... 240V: ' THREE PHASE CURVE: ~oo 2oo 3o0 40o soo ooe 'o ~oo 2oo 3~ ,~o 500 soo ?oo · 2 3 4 b · 6 ,' 8 9156.3KVA~ ~' rOCKED RO~OR KVA t, ,, ~ ~ z,~ ~ ~., t ~, ~ ~' . VOL IA~;E DIP CURVES ' I t't I .................. ! 1.o. ~'"- - '-'~-- ' ..................... 600V C~, _ .............. ' ' ' 240V ~ 89 ................ : i P~e . EFJ:ICIENCY I,~'111,,,, .... ;|I'[, I 277V~ ,, THREE PHASE CURVE o o 200 3oo 4oo soo ~oo o mo ~oo 300 4o0 ~ coo 7oo 2 3 4 5 6 7 8 916B.BKVA~ . LOCKED RO?OR KVA % Voltage Dip vs Locked Rotor kVA % Efficiency vs kVA . Molot _~,,,d,,~ LO~t .... 3BCU'190V Slat [Wye), ,, ! ................ ttt,,,,~ ......................... H+ 96 93 9O ...... r'- ......... ....................... 380¥ It ! ! I I i ............. ii I'HRE,E EFFICIENC,Y CURVE! ee .....'~;', |[II! :;|~ '=''"""ffi.ll.~l~l~: ,' ,SHUNT ." q I .... |, ,, ..... ...... ;220V,2, PHASE, ..... : 0 ~oo 2oo. 3oo 4oo soo 6oo 0 ~oo 2oo 300 400 r~o ooo Tm:, ;, 3 4 .~ 6 ;' 8 u~,~.u~.v,~4 LOCKED ROTOR KVA rF'"'~UI~VES , ,, ,, ,, ,, ,, ,, ,, ,,,,, ' 415/208v Stm' (W~ ~,~,~[~T,~ ' 24ov De~ |l |111~ IH|I " 9~ I ......... ; .......... L: 95 ,'', ',', :',M:|,';,'] ~ |:'~I "~-'~":- ' i i i Id~l I Ii / i i i il i i i1 i 91 ~llll|l:ll|l[ 415V - .. .................... . 208V . ... ................ FFIc ENC¥ .................. 240V ; THR PHASE o ~,oo ~ ~ 4o0 soo ,soo o '~oo ~ ~ ,mo r~o soo 7oo 2 3 4 ..5. 6 ,' 8 9140,OKVAt. ~ LO~ED ROTOR KVA. Onan Corporation specifications May Change. Without Notice. 4/93 ADS-.208B Automatic Voltage Regulator P~O Excitation 12-Volt, Trickle, 2 AmP, 10 Amp 24-Volt,' 6 Amp, 10-Amp (pictured) Description Features The PMG (Permanent Magnet Generator) , Three phase full wave bridge design for operation provides more Power for motor starting. It on permanent magnet.generator sustains main field excitation for short circuit · Fully encapsulated fault discrimination and coordination, and . · Precise regulation provides increased immbnity from non-linear .. Torque.matching under-frequency compensation loads, · Over-voltage protection L · Over-excitation protection · Three phase RMSsensing · 60 Hz or 50 Hz operation · Remote voltage adjustment · Standard on generator sets from 200 kW-1500 kW Optional on generator sets from 50kW-175kW Specifications Sensing Input ,' Under-Frequency Compensation Voltage:~ 170-250 MAC max. Set Point: 95% Hz Frequency: 50-60 Hz nominal Slope: 100-300% down to 30 Hz Phase: 1 or 3 Unit Power Dissipation Wire: 2 or 3 18 watts maximum '. Power Input (PMG) Accessory Input Voltage: 140-220 VAC +1 volt input = +5% change in output volts Current: 3 amps/phase Quadrature Droop Frequency: 100-120 Hz nominal Maximum sensitivity (27~ Burden):. 0.08A for Phase: 3 5% droop ~ 0 p.f. Wire: 3 Current Limit Output Sensitivity range (27~ Burden): 0.i66A-0.370A Voltage: Max 120V dc Over-Voltage Protection Current: Continuous 2.7A Transient 6A for 10 sec Set point: 300V Field: Time Delay (fixed): I second Resistance: 150~ minimum Circuit breaker:, trip coil voltage 40-60V dc Regulation Circuit breaker: trip coil resistance 50-100 ohms With 4% engine governing: ±0.5% RMS Over-excitation Protection Thermal Drift (after 10 min Set point: 75V dc 0.5% to 40 C. Change in AVR ambient Time Delay (fixed): 10 seconds Soft Start Ramp Time Environmental 3 seconds ' Vibration~ 20-100 Hz, 3.1 in/s, Typical System Response 80minis 100-2k Hz,.5g Field current to 90%: 80ms Relative Humidity: 32° to 140° Fl0° to 60° C ' Machine volts to 97%: 3.00ms · Operating Temperature: -40° to 140° Fl-40° to 60° C External Voltage Adjustment Storage Temperature: -130° to 175" F/-55° to 80° C · 6% with 4.7Q trimmer:. ±0.5% RMS © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (11102) General DesCription Power Control Devices: Solid state, three phase, Over'Excitation Protection full wave bridge designed for permanent magnet Excitation level is continuously monitored. If generator (PMG) excitation and appl!cation on excitation level exceeds preset level for 10 seconds, brushless generators, .PMG excitation results in Iow the regular is shutdown. The generator must be radio frequency interference (RFI) and immunity to shutdown to reset. non-linear loads. .. Over-Voltage Protection Un. der-Frequency ComPensation Continuously monitors generator output voltage and A frequency measuring circuit monitors generator shuts down the regulator for sustained over-voltages output and provides underspeed protection by caused by open circuited sensing or power control reducing the generator, output voltage proportionally device failure. Breaker trip signal is provided if when generator set speed is below an adjustable, circuit isolation is required..The generator must be · frequency threshold, shutdown to reset. soft Start Circuitry Current Limiting' ~ InCluded to provide a smooth, controlled generator When used with separate current transformers on the voltage buildup from IOW residual voltage, generator output, allowS control over the level of three phase and single-phase fault current. Remote Voltage Adjust Provision for connection of a remote voltage trimmer allowing fine control of generator voltage. Paralleling Provisions Droop adjustment for generators equipped with Quadrature droop current transformers to allow up to 5% voltage droop at full load. Voltage Dip AdjUstment Provides for an adjustment of the under frequency compensation volts/hertz characteristic to .... :"~ compensate for different engine block load capabilities (torque matching). AVR Control Functions COntrol Function · VOLTS To adjust generator output voltage. Stability 1 To.prevent voltage hunting .. Stability 2 To prevent voltage hunting UFRO To set under-frequency roll off knee point DROOP To set.generator droop to 5% at full load 0 PF V/Trim To match AVR input, to accessory output EXC To set the over-excitation cut off level DIP To set the initial-frequency related voltage, dip Over/V To set the over-voltage protection cut off level I/Limit To set the maximum short circuit current © 2002 Cummins Powe~ Generation Specifications subject to change without notice AC-142a (11/02) Field Installation Kits .' Models Description Kit Number DG Series (24V) 0300-3618 DG sedes (12V) with Detector Control 0300-5182 DG series (12V) with Sentinel Control 0300-4908 MCGIMDG sedes 0300-4676 FITTING AND OPERATING · RAUP' VOLTS .... _ ..... ¥: ---I/LIMIT O~-"'INDICATORLED ....... . '"..~ UFRORM$ r~l ,.~ .DIP OVER/V EXC TRI DROOP STABILITY ACCESSORY SELECTION INPUTS © 2002 Cummins Power Generation '" SPe'cificafions subject to change without notice AC-142a (11/02) IS0900t - This product was designed and manufactured in facilities certified to ISO9001. See your distributor for more information Power Generation Cummins Power Generation 1400 73rd Avenue N.E. ~ For Professional Use Only. r~ust be Installed by a Minneapolis, M N 55432 qualified service technician, Improper installation presents hazards of 763.574.5000 eloctricaf shock and improper operation, resulting in severe personal Fax: 763.574.5298 injuq/ and/or property damage. www.cumminspower, com |~AR~i Back feed to a UtJtity system can cause electrocution and/or properly damage. Do not connect generator sets to any I~utiding elec~-ical system except through an approved device or after Cummins Power Generation is a subsidiary'of Cummins Inc. building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (~, 1/02) Power* Generation Batteries Cold * Ship Cranking Weight QTS. Part Number Battery Amps Voltage Amps Length Width Height SAE lbs. Electrolyte 0416-0439 Dry 1400 12 225 20.75 10.75 9.5 8D 110 16 0416~0457 Dry 300 6 105 · 8.875 6.875 8,75 1H 24 · 4.~ 0416-0579 Dry 420 '12 74 1'0.25 6.8 9 24 28 5.9 0416-0579-01 Wet 420 12 74 10.25 6.8 9 24 28 5.9 ., .. 0416-0774 . Dry 325 12 90 13 5.56 9 29F 30 5.1 04~6-0848 ,Dry '700 12 180 20.8 8.8 9.5 4D 85 . 13 '~ 0416-0965 Wet 800 i2 55 10.26 6.83 8.9 N/A 39 N/A . 0416-0980 Wet '725 12 NA 13 · 7 9,625 30H/31 65 4.2 .. 0416-1038 . Wet 525 12 NA 10.25 6.8 9 24 28 5.9 0416-1039-01" wet 255 12 40 8.38 2.75 5.5 N/A 11 N/A 0416-1040 Dry 800 12 NA 13 6,8 9.44 .31 · 65 4.2 0416-1051 Wet 530 12 80 8.2 6.8 8 26 31 3.69 EleCtrolyte: 6-quart (5.7 liter) single plastic container with a convenient filter tube. Part Number Description 416,0534 1.265 specific gravity · Battery Racks: (not recommended for mounting onskids) Part Number DescriPtion 416-0527 Holds one,~416-0439 (SD) BatterY. (Includes h01d down bracketsi 416-0475 Holds two f~416-0457 (1H) Batteries. (Loose'rack, not intended for anchoring.) Battery Heater " Part Number Description. . 333-0469 Increases battery starting caPability in lower than optimum ambient temperatures. Heater is a 6" x 9" pad inStalled in the battery rack directly under the battery case. Comes complete with an 8' cord and standard duplex plUg. 200 watts @ 120 VAC © 2002 Cummins Power Generation Specifications subject to change without notice AC-150b (12/02) Application:Listed below, by set model, is the specific battery designed to fit the skid mounted battery rack. (Larger batteries, if required, may not r~ the standard skid mounted rack.) Begin Current Begin Cui'rent MOdel Spec Spec Battery PIN Quantity Model Spec Spec Battery PIN Quantity DFAA F H 0416-0439 2 DQAE A A&B 0416-0439 2 D'FAB G K&L 0416-0439 2 - DQAF A A&B 0416-0439 2 DFAC F K&L 0416-0439 2 DQBA B G ' 0416-0439 2. DFBF M' W 0416-0439 2 DQBB B G 0416-0439 2 DFCB M W 0416-0439 · 2 DQKB A C&D 0416-0439 4 DFCC M W 0416-0439 2 DQKC A C&D 0416-0439, 4 DFCC M W 0416'0439 ' 2 DQKC A C&D 0416-0439 4 DFCE B . G 0416-0439 2 GGDB A C 0416-0774 1 DFEB M S 0416-0439 2 ;GGFB A B 0416-0796 1 DFEC E K 0416-0439 2 GGFC A B 0416-0796 1 DFED B G 0416-0439 2 GGFD A B ' 0416-0796 1 DFEG A A&B 0416-0439 2 ' GGFE A B' 0416-0796 1 DFEH A A&B '0416-0439 2 GGHB A B 0416-0796 1 DFEJ A A&B 0416-0439 2. GGHC A B 0416-0796 1 DFEK A 'A&B 0416-0439 2 GGHD A B 0416-0796 1 DFGA .F H 0416-0439 4 GGHE A B&C" 0416-0796 1 i DFGB F G&H 0416-0439 4 GGHF A B&C 0416-0796 1 DFGE A A 0416-0439 .4 GGHG A B 0416-0796 1 DFHA A F 0416-0439 4 GGHH ' A B 0416-0796 1 DFHB A F 0416-0439 4 GGKB A A 0416-0848 1 DFHC A . E 0416-0439 4 GGKC A ' A 0416-0848 1 DFHD A A&C ' 0416-0439 4 GGKD A A 0416-0848 1 DFJC N R .0416-0439 4 GNAA A C 0416-1040 1 DFJD F ' H 0416-0439 4 GNAB A C 0416-1040. 1 DFLB M R 0416-0439 4 GNAC A C 0416-1040 1 DFLC N ~&U 0416-0439 4 MCGBA A . D 0416-0796 * DFLE A C 0416-0439 4 MCGCA A D 0416-0796 * DFMB N T 0416-0439 4 MCGDA A D 0416-0796 * DGBB. · E J 0416-0848 I MCGDB A D 0416-0796 * DGBC D. H 0416-0848 1 MCGGA A D 0416-0796 * DGCA M S 0416-0848 1 MDGDA A D 0416-0796 * DGCB M , S 0416-0848 1 MDGDB A D 0416-0796 * DGCC A B 0416-0848 I MDGDC A A 0416-0796 * DGDA L P 0416-0848 1 MDGDD A A 0416-0796 * DGDB L P 0416-0848 1 MDKAA A A 0416-0796 * DGDK A A 0416-0848 1 MDKAB A A 0416-0796 * 'DGEA K N 0416-0848 1 MDKAD A. C 0416-0796 * DGFA K N 04 16-0848 I MDKAE A C 0416-0796 * DGFB K N 0416-0848 1 vlDKAF A B 0416-0796 * DGFC . A E I' 0416-0848 I MDKAL A · B 0416-0796 DGGD A A 0416-0848 1" MDKAU A A. 0416-0796 1 DGHD A A 0416-0848 1 MDKAV A A 0416-0796 * DGHE A A' 0416'_0848 I VlDKAW A A 0416-0796 * DNAA A B. 0416-1040' .1 MDKAZ A A 0416-0796 * DNAB A B 0416-1040 I MDKBD A A 0416-0796 * DNAC A B 0416-1040 - 1 MDKBE A A 0416-0796 * DNAD A B 0416-1040 1 MDKBF A A 0416-0796 * DNAE A B 0416-1040 1 MDKBG A A 0416-0796 *- DNAF A B ' 0416-1040 I MDKUB ' A F 0416-0796 1 DQAA ' A A,E&F 0416-0439 2 rvlDKWB A F 0416-0796 · 1 DC)AB A E&F 0416-0439 2 DQAD A A&B 0416-0439 2 * 1 for 12V systems or 2 for 24V systems © 2002 CUmmins Power Generation Specifications subject to change without notice AC-i50b (12/02) See your distributOr for more information · ' Power Generatior~ Cummins Power Generation [~JIJJ.GJ For Professional Use Only. Must be Installed by a 1400 7~3rd Avenue N:E. qualified service technician. Improper installation presents hazards of Minneapolis, M N 55432 electrical shock and improper operation, resulting in severe personal 763.574.5000 · injury and/or property damage. Fax: 763.574.5298 . . · ~k~/ARNING~ Back feed*to a utility system can cause electrocution www.cumminspowergeneration.com and/or property damag~ Do not connect generator sets to any building electrical system except through an approved device or after "~* building main switch Is open. Cummins Power Generation is a subsidiary of"Cummins Inc. © 2002 Cummins Power Generation Specifications subject to change without notice · AC-150b (12/02) Crankcase Ventilation' Filter ~t's~*ms Global Filtration' Technology Filtration " "1; need '; :': ,; :,:"..- ~'..: ~. ~ L' '..; ~';. ':'-.': '::!'~* ':' ~..?..!.'~:..":.h; ~'"~ ;L:..'~:.~ .. · ""' · In closed environments like generator set and · '.:.:..-,. :..::.....: marine engine rooms, damage to surrounding ,~ ~..::~:..:: ::!?.~ ~:.:i::-:i~ : ::~ ::...:..: "" "~':~.:.~ equipment such as radiators and electronic control · ::':;~: panels can cause hazardous conditions, down ~me ":' :.: '.~ ::.-:'."- .... and expensive maintenance. · ". '?:.'i~: ~ec ":'..'.'-.::',:'.'.!:.~..' · ?!.:.i.'.i :.,:: :..;... :.~ .: :,.,. ~ '.'~ :. :..., ii:; .:' ??:;!..' ~.'. '?'i;!.::?~: · Oil mist wilt coat and contaminate the aftercooler '.: .:""":~' and other engine components. This coating reduces , :!.::~.:; .'~..-.:: ~ "':': .... ":': '":'~:"'~";' engine cooling capacity, causes a degradation of engine i . f..'f' :.~.:.~:~.~ :,. :~. .... .,."' ':..~" :~':' ::" "":" ':' '::':;i. performance and reliability over time, and shortens ' '; :..'.. · '.- ;h." .: ~.' '.":': .":'i:'~':~ :;'? .;' -:'. the useful'service life of the engine components. .':.::.'~ :. ? '..? ~:':. ,:.'; .~.....: .' .' .. '... ;i ' '( '.. '..';: i'.i .'~ ':":'" !~ "'"' '"' '::':''~' :'""' '"' '"' · The engine intake inhales contaminated gasses, clogcng i'"' "':"¥i .... ,. i' . .': :' air fi~ter ~stems and damaging turbocharger components. - '... ~ :'..'~ :i.!'~.. ~. :.:...'.i; ."' '" "" "'.'":' ..... It is imperative that oil mist be removed ffom the .;..'.'[ :~'.~'.:. :.~.,.:.:.~ .:': introduction into the ~.:. :.,..,..'.....-:,.~..:?'~..'.:, .';~:.::~ ,.:;.::' engine air intake in closed breather systems. ~.!'~'.::-~.~ :' :~. :,' i'; ::':',.:' ".'i¥ : i.--: [ ...... ;- . ..: :, ,..: ..: :, ....,, ... .. ,. .-.. . :-. ~ '.. . : .. I. : ::.:*( .... :. i' '.'f.'"':":;:: ".-'. .".",': ".::.., -";., (".;." '' '-:. ," ' · .....'...':..:.- pressure that can. be generated. An indicator, located in the top .... ":" cover of the assembly registers when the unit is operating in ::~ ' :i :' by-pass mode and the filter, element must be replaced. :, ~ ~..~:.:-~ . .: ~ .~'..::..~ '.: .-...~ .~'...~ .~ ........ ~ · ~ .'... ~.. '~ :..: "i i:'.'::"'.:' The replaceable filter is a high- performance, microglass fiber, '(i'.i':,ii~.::'i i'.. depth-loading coalescing '"" ;"~ ~:'":' ':'media. Oil mist is removed ':~ ~'": ~::"'":' :: from the crankcase ~:::...: ...... .. : .... "'?!:. emissions and flows down to ... .::. ?. ~.i~.~.!.'. the sump area of the filter "~"' :'~ :;iii' housing. A drain in the sump · '..'~..:-::.'~. allows the Collected oil to be re~rn6d.to '" :~!/::::'~:" the engine crankcase. A cheek valve provided at the :.::: connection to the crankcase prevents gas flow.or oil from . .. -: :. ':.:-.. :'. ~. .:,.i...~ ::? bYPassing the' filter through the drai~'Xine. Oil drain is ':' ~'~':' ':'"!i?iii:i'i::i:!i.'!.!'' accomplished when the column of oil in the drain line ' :!!i!,i:i~:i.:i? overcomes the differential pressure between the filter ::"~: housing and crankcase - or when the engine is shutdown. :,:.:'~';~':.. · ..'.:'~. '... % ':,: CCV-'" SystemS- Specifications " ,g Flow Rates' "CCV units are dasi/ned to handle crankcase flow ratee of up to 40 CFM. TradltionaUy, the · crankcase flow rate can be calculated as follows: Rated horsepower + 40 = cubic feet~' ~ l~r minute (CFM). This fomula can only be used as a guide since recent improvements in piston design have produced enl~inds with l~,her horsepower and lower blOW-by flow rates. The blow-by flow rate of a worn · en~,ine, at time of overhaul, is generally double the flow rate when the enCne is new. The flow rate of a worn eh/ina should be considered when spe~ the correct cranlwent filter ~um Opening br~et) ,~ ~l,,nta( & Outlet Thread Size /~DmONAL DETAILS ARE AVAILABLE IN TECHNICAL MANUAL ¢55021. GPower Generation PowerCommand® Alarm Remote Annunciator panel (FT-1O) LON Input/Output Description Features The PowerCommand Network Annunciator is a networl~ component that provides remote · VisUal Indication of 20 Network Conditions and system status indication for emergency and Network Status. other power systems in compliance to the · Audible Indication of Any Network Condition. requirements of NFPA 110. The Network Annunciator also includes pushbutton switch to Annunciator may also be used for remote silence the audible alarm. Alarm horn sound level indication of any condition that is monitored by is approximately 90dBA at 30 cm. a PowerCommand network.. · Standard NFPA110 Label, field configurable for other alarm and status conditions. The Network Annunciator reduces installation · Sealed Membrane Panel Design provides costs and improves design flexibility by use of environmental protection for internal components a PowerCommand Network to transmit all the and is easy to clean, genset and transfer switch, system signals. · Warranty. PowerCommand Controls are rather than using relay contacts for this supPorted by a worldwide network of independent purpose, distributors who provide parts, service and warranty support. · Control power for PowerCommand network · UL Listed and .Labeled; CSA certified; CE Marked. products is usually derived fromthe generator ° Wall MoUnt NEMA 1 Enclosure or Flush Mount set starting batteries. The control functions configurations available over a VOltage' range from 8VDC to 35VDC, ~2002 Cummins Power Generation. Specifications May Change Without Notice S-1343b (11/02) .Specifications Signal Requirements Alarm Horn Network Connections; Echelon® Sound Level: 90 dB @ 30cm. LONWORKS®, tWisted-pair 78 kbps, FT-10 Physical' Control Power: 8-30VDC, 3.5W (maximum) Weight: 3.2 lbs. (1.45 kg) (board plus 0.8W typical, enclosure) Wiring materials for netWork signals are UL- Power listed 4. tWisted pair Wiring. Terminations for control power accept wire up to 16ga. Maximum Consumption: 5 watts Standby Consumption: 0.4 watt or less Network Length: Maximum 4600 Feet (1400M) Environment . . The annunciator is designed for proper Self-binding Configurations: operation in ambient temperatures from -40C Supports use of up to four annunciators with to +700, and for. storage from -40C to +800. up to one generator set and one transfer ContrOl will operate with humidity up to 95%, switch. non-condensing, and at altitudes up to 13,000 feet (5000 meters). .. Maximum Wire Lengths Wire Size 12VDC. 24VDC 22 ga 330ff. (100U 20 ga 520 ft. (158M) 1760 ft. (537M) 18 ga 820 ft. (250M) 2790 Ft. (852M) 16 ga 1300 ft. (398M) 4430 Ft. (1352M) 14 ga 2070 ft. (631M) 4600 Ft. (1400M) Dimensions Cut-Out..~Detail(108mm)4.25.(without__,.!enclosure) 2.75"' 1(7imm) 5,25' . _ l It( [ '" (88,9mm~-"' [ ' 5.50. 140mm) 6.25" (159mm) ~ 4.95" ~ ' 4.! 0'~ (126mm) o e (11z 'nm) 0.219' (5.6mm) MOUNTING HOLES '~2002 Cummins Power Generation. Specifications May Change Without Notice S-1343b (11/02) 4 el Configurations'& Standard Bindings [] NFPA110 GenSet Alarm and Status Annunciator The following conditions are previded as standard on the annunciator: · High Battery Voltage (A) · · Pre-High Coolant Tempereture (A) · Battery Charger Malfunction (A) · Low Battery Voltage (A) · High Coolant Temperature (R). · Low Fuel (A) · Generetor Running (G) . Low Engine Temperature (A) · Low Coolant Level (R.) · Genset Supplying Load (G) · · Overspeed (R) · Spare (4) (G) · · · Pre-Low Oil Pressure (A) · Fail to Start (overcrank) (R) · Common Alarm · Low Oil Pressure (R) · Not in Auto (R) · (A) = Amber, (R) = Red; (G) = Green E] Extended GenSet Alarm and Status Annunciator The following conditions are provided as standard on the annunciator: · Check Censer (R) · Over current (R) · Load Demand (G) · Ground Fault (A) · Short circuit. (R) · Censer CB tdpped (R) · High AC Voltage (R) · Reverse ~ (R) · Utility CB tripped (R) · ' Low AC Voltage (R) · Reverse kVAR (R) . EmergencY Stop (R) . · Under Frequency (R) ~ · Fail to Sync (A) · Spare (4) (G) · Overload (R) · Fail to Close (R) (A) = Amber; (R) = Red; (G) = Green [] 8-Point The following Conditions are pr·vialed as standard on the annunciator: · Check Genset (A) . · Not in Auto (G) · Low Coolant Level (R) · Censer Supplying Load (A) . High/Low Engine Temp.(G) · Low Fuel Level (A) · Genset Running (G) · Low Oil Pressure (A) ~' · Spare (8)(G) · (A) = Amber;' (R) = Red; (G) = Green [] 4-Point The following Conditions are previded as standard on the annunciator: · 'Check Genset (A) · Not in Auto (G) · .· Censer Supplying Load (A) · Spare (16) (G) · Genset Running (G) ........ , A) ='Amber; (R) = Red; (G) = Green '[] ATS.Extended This annunciation set is often used with PLT-sedes equipment. The following conditions are provided as standard on the annunciator:. . · Source 1 Available (G) · ATS Not in Auto · Fail to Close · Source 2 Available (G) · Test/Exercise · Fail to Disconnect · Source 1 Connected (G) · Transfer Pending · Fail to Synchronize · Source 2 Connected (G) · · Load Shed · Low Battery-Controller · Check ATS (R) · Transfer Inhibit · Low Battery-Network (A) = Amber; (R) = Red; (G) = Green [] ATS 8-Point The following conditions are provided as standard on the annunciator: · Check Censer (A) · Not in Auto (G) · Low Coolant Level (R) · Censer Supplying Load (A) · · High/Low Engine Temp (G) · Low Fuel Level (A) · · - Censer'Running (G) · Low Oil Pressure (A) · Spare (8) (G) (A) = Amber; (R) = Red; (G) = Green [] ATS 4-Point The following' conditions are previded as standard on the annunciator: · Check Genset (A) · Not in Auto (G) · Genset Supplying Load '(A) · Spare (16) (G) · Genset Running (G) (A) = Amber; (R) = Red; (G)= Green e2002 Cummins Power Generation. Spec~cations May Change Without Notice . S-1343b (11/02) Custom Alarm Configuration # Color 'Label Horn # Color Label Horn (R/NC) (Y/N) (R/Y/G) (Y/N)~. 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 1'0 20 Orderin~l Information ,,, Part Number Description 0541-0814-01 Network annunciator, open construction, for panel mounting. _.v 0541-0814-02 Network annunciator.including Control box for surface wall mounting ~~;~1 See Your distributor for more information Cummins Power Generation · 1400 73rd Avenue N.E. IAWARNINGI For ProfesSional Use Only. Must be installed by a qualified service technician. Improper lnstallation presents hazards of Minneapolis, MN 55432 electrical shock and improper operation, resulting in severe personal 763.574.5000 injury and/or properly damage. Fax: 763.574.5298 · www.cumminspower.com . I~,W'AR~IN~BackfeedtoautllltysYStamcancauseelectrocutlon ancO/or property damage. Do not connect generator sets to any Cummins Power Generation is a subsidiary of Cummins Inc. building electrical system except through an approved device or after PowerCommand is a registered trademark of Cummins inc. building main switch is open. Echelon and LONWORKS are registered trademarks of Echelon. ~2002 Cummins Power Generation. Specificafions May Change Without Notice S-1343b (11102) Generation PowerCommand® Network Communications Module for PCC 2100 Controls (FT-10) Description Features The PCC 2100 Network Communications · Provides simple real-time access.to all necessary Module (NCM) provides an interface for a PowerCommand PCC 2100 genset data. PowerCommand Genset to the . PowerCommand Network. The NCM is easily · Automatic indication of genset warning and installed inside the generator control box shutdown conditions to a user-defined location. without additional wiring, conduit or external · May be connected at any point in the enclosures. PowerCommand Network The NCM allows local or remote monitoring · Module firmware can be upgraded in the field, and control of the PowerCommand GenSet. · · May be remotely monitored and controlled with The NCM allows a user to start, stop, and PowerCommand Software for Windows® v 2.01 emergency stop, or reset a fault of the genset. The NCM may be configured tot automatic. · plugs easily into genset control requiring, no alarm dial-out of genset fault conditions, additional wiring, conduit or external enclosures. · Less wiring makes installation and system upgrades quick and easy Specifications' Network . Temperature Echelon® LonWorks®, Twisted-pair 78 KBPS, FT-10 Operating -25to +70 °C (-13 to +'158 °F) .Protocol Storage -25 to +80 °C (-13 to +176 °F) Echelon LonWorks, GOAL' Humidity Power Relative 25 ~ 90% (non-condensing) Provided by PowerCommand Generator Control e2002 Cummins Power Generation Specifications May Change Without Notice S-14.32 (1/03) Monitoring Information Available Generator Engine Status Voltage (3-Phase) Engine Speed SWitch Position Current (3-Phase) Engine Temperature (L & R) CenSer Status Percent Current Exhaust Temperature (L & R) Number of Starts Percent Load Oil Pressure Model Power Factor Oil Temperature Rating Frequency . Low/High Battery Voltage Fault Status· Real Power Run Time Load Demand Setting Energy Pre-Low Oil Pressure Load Ramp Setting Ground Fault Pre-High Engine Temperature Load Tracking · High/L°w AC Voltage Overspeed Reverse kW Low Coolant Level Reverse kVAR ·Low Fuel Level Overload AC Charg. er Failure ~,nnunciation Available* NFPA 110 AC Alarms Paralleling High Battery Voltage Customer Fault 2 Emergency Stop Low Battery Voltage Customer Fault 4 Pre-Low Oil Pressure Genset Running High AC Voltage Low Oil Pressure Pre-Low Oil Pressure Low AC Voltage Pre-High Engine Temp Low Oil Pressure Under Frequency High Engine Temp Pre-High Engine Tamp Overcurrent Low Engine Temp High Engine Temp Short Circuit Overspeed Low Engine Temp Reverse Power · Fail to Start Overspeed Loss of Field Not in Automatic Fail to Start Loss of AC Input Low Coolant Level Not in Automatic Fail to .Synchronize Fail to Synchronize Low Fuel Fail to ClOse Fail to Close Low Coolant Level Overload Reverse Power. Emergency Stop Loss of Field Communications. Failure Overload Common Alarm Under Fre§uency , Variations are not available. Ordering Information Part Number Description .... 0541-0770 PCC2100 Network Communications Module (NCM), FTc10 (KP60-2) See your distributor for more information Power Generation Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 IAWARNIN~;! For Professional Use Only, Must be Insta{led by a 763.574.'5000 qualified service technician, Improper installation presents hazards · Fax: 763.574.5298 · of electrical shock and improper operation, resulting in severe www.cumminspower.com personal Inju~ and/or property damage, · ~i,~/ARNII~iGI Back feed to a utility system can cause Cummins Power Generation is a subsidiary of Cummins Inc. electrocution andJor property damage. Do not connect generator PowerCommand is a registered trademark of Cummins Inc. sets to any building electrical system excepl: through an approved Echelon and LONWORKS are registered trademarks of Echelon. device or after building main switch is open. Windows is a registered trademark of Microsoft. ~2002 Cummins Power Generation Specifications May Change Withou~ Notice S-1432 (1/03) Power PowerCommand® Network Network Communications Module for OTPCIBTPC Transfer Switches . (ET-10) DeScription · Features The OTPC/BTPC Ne{work Communications · Provides simple real-time access to all necessary Module (NCM) provides an interface for a 'PowerCommand Transfer Switch data.' PowerCommand Transfer Switch to the poWerCommand Network. The NCM is easily · Automatic indication of Transfer Switch conditions installedinside the generator control box to a user-defined location. without additional widng, conduit or external · May be connected at any point in the enclosures~ PowerCommand Network ....... The NCM allows local.or remote monit°dng . Module firmware can be upgraded in the field. and. control of the PowerCommand Transfer · May be remotely monitored and controlled with Switch. The NCM allows a user to start, stop, PowerCommand Software for Windows® v 2.01 and emergency stop or reset a fault of the genset. The NCM may be configured for · Plugs easily into genset contrOl requiring no automatic alarm dial-out of genset fault additional wiring, conduit, or external enclosures. conditions. ,' Less wiring makes installation and system upgrades quick and easy Specifications Network · · Temperature · · Echelon® LonWorks®, Twisted-pair 78 KBPS, FT-10 ' Operating -25 to +70 °C (-13 to +158 °F) Protocol Storage -25 to +80 °C (-13 to +176 °F) Echelon LonWorks, GOAL Humidity Power Relative 25 - 90% (non-condensing) Provided by PowerC~°mmand Generator Control °2002 Cummins Power Generation Specifications May Change W'rthout Notice S-1434 (~1/03) Monitoring informatiOn Available Source l/Souce 2 Load ' Status Voltage (3-Phase) Voltage (3-Phase) Switch Position Current (3-Phase) Current (3-Phase) Exercise in Progress .... Percent Load (3-Phase) percent Current Common alarm Percent Amps (3-Phase) Percent Load Battery Charger Malfunction Frequency Power Factor Time Delay Status Power Factor Frequency Load Sequence (1 through 8) Total kW Real Power ATS Fail Total kVAR Energy ATS Test in Progress Total kVA Ground Fault Transfer Pending Source Available Load Shed Source Connected, Network Battery Low Under/Over Voltage Failure Synch Enable Loss of Phase Failure Speed Adjust Command ,Under/Over Frequency Failure Phase Rotation Failure i Neutral Current Warning Annunciation Available* NFPA 110 AC Alarms Paralleling Source 1 and 2 Available Fault Code Fault Reset Source 1 and 2 Connected Fault Status Load Shed (0=Restorel 1=Shed Common Alarm Override Not in Automatic Retransfer Inhibit Test/Exercise in Progress Transfer Inhibit Low ATS Battery . Remote Test Load Shed Transfer Inhibit Fail to Close Retransfer Inhibit ':'~"~' Fail to Disconnect Fail to Sync BypasS to Source 1 I Bypass to Source 2 Charger AC Fail i' * Variations are not available. Orderin~ Information .... Part Number Description 054!-0812' Network Communications Module (NCM) for OTPC/BTPC, <!000A, FT-10 {'M031-7), 0541-0868 Network Communications Module (NCM) for OTPC/BTPC, >1000A, FT-10 (M031-7), See yOUr distributor for more information C Power ' Generation Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 ~AWARNING I For Pmfeseional Use Only. Must be installed by a 763.574.5000 qualified service technician. Improper installation presents hazards Fax: ~63.574.5298 of electrical shock and improper operation, resulting in severe www.cumminspower, com personal injury and/or property damage. I~WARNIN'GI Back feedto a utility system can cause Cummins Power Generation is a subsidiary of Cummins Inc. · electrocution and/or property damage. Do not connect generator PowerCommand is a registered trademark of Cummins Inc. sets to any building electrical system except through an approved Echelon and LONWORKS ara registered trademarks of Echelon. device or after building main switch is open. Windows is a registered trademark of Microsoft. e2002 Cummins Power Generation Specifications May Change Without Notice S-1434 (1103) .Power . Genera~m Transfer Switches OTPC PowerCommand® 40 - 3000 Amp 3 Pole and 4 Pole Optional =eatures Shown Description Features Designed for continuous current operation and · Advanced Transfer Switch Mechanism - Unique switching of electrical loads between primary power bi-directiOnal linear actuator provides virtually and standby generator sets, Cummins Power friction-free, constant force, straight-line transfer Generation Series OTPC PowerCommand automatic switch action during automatic operation. transfer switches monitor the primary power source, · PowerCommand Microprocessor ContrOl - A signal generator set startup, automatically transfer standard, fully featured microprocessor control with power, and return the load to the primary power a choice of options. All features, settings, and source once the utility returns and is stabilized, adjustments are software-enabled for ease of setup High-pressure silver alloy contacts can withstand and accuracy. Optically isolated logic inputs and thousands of switching cycles without burning, pitting, high isolation transformers for AC pOwer inputs or welding. They require- no routine contact provide high-voltage surge protection. maintenance and provide 100% continuous current · Manual Operation- Manual operating handles, ratings, shielded termination, and over-center type contact In utility-to 'genset applications, the control system mechanisms allow effective, manual operation (40- monitors utility and genset power. When utility power 1000A switches). fails or is unsatisfactory, the switch starts the genset and transfers'critical loads to the genset. The switch · Positive Interlocking - Mechanical and electrical interlocking prevent source-to-source.connection automatically transfers loads back to the utility when through the power or control ~Niring. utility power returns. In utility-to-utility applications, the control system · Main Contacts - Heavy-duty silver alloy contacts monitors the primary utility source and transfers the with separate arcing surfaces and multileaf arc critical load to a secondary utility source when primary chutes are rated for total system transfer including power fails or is unsatisfactory. The switch · overload interruption. automatically transfers loads back to the primary · Easy Service/Access - Plug connections, door- source when power is restored, mounted controls, ample access space, and ' In genset-to-genset aPplications, the transfer switch compatible terminal markings. The control is field automatically controls multiple gensets, allowing one programmable. genset to power the load with another genset as ·' Product lines, Accessories and Services standby. The running (lead) unit can be selected Cummins Power Generation offers a wide range of manually or may be changed automatically with a accessories and services to suit your requirements. built-in changeover timer. ~' · certifications - cummins Power Generation OTPC Transfer Switches are certified to a wide range of Standards. · Warranty - Cummins Power Generation offers single-source responsibility at both the factory and distributor levels for warranty, service, and parts support. © 2002 Cummins Power Generation Specifications sul~ect to change without notice S-1270b (11!02) Transfer Switch MeChanism . · A bi-directional linear actuator powers OTPC Transfer Switches. This design provides virtually friction-free, constant force, straight-line transfer switch action. No complex gears or linkages. · Independent break-before-make action is used for both 3-· pole and 4-pole/switched neutral switches. On 3- pole/switched neutral switches, this action also prevents the objectionable ground currents-and nuisance ground fault tripping that can result from overlapping designs. · · A mechanical interlock prevents simultaneous closing of normal and emergency contacts. The action positively prevents dangerous source-to-source connections. · Electrical interlocks prevent simultaneous closing signals to normal and emergency contacts and interconnection of normal and emergency sources through the control wiring. · Long-life, high pressure, silver alloy contacts resist burning and pitting. Separate arcing surfaces further protect the main contacts. Contacts are mechanically.held . in both normal and emergency positions for reliable, quiet operation. Specifications-Transfer Switch Mechanism ' Transfer switches rated from 40 A through 3000 A ara rated up to Voltage Rating 600 VAC, 50 or 60 Hz. Arc Interruption Multiple leaf am chutes cool and quench the arcs. Covers prevent · interphase flashover and are transparent for Visual inspection. Neutral Bar A full current-rated neutra! bar with lugs is standard on enclosed 3- pole transfer switches. . Auxiliary Contacts Two contacts (one. for-each source) are provided for customer use. Wired to terminal block for easy access. Rated at 10A continuous and 250 VAC maximum. Operating Temperature -40°F (-40°C) to 140°F (60°C) Storage Temperature -40°F (-40°C) to 140°F (60°C) HUmidity Up to 95% relative, noncondensing · Altitude . Up to 10,000 ff (3,000 m) without derating Surge Withstand Ratings Surge-tested for location category B3, per IEEE C 62.41. Testing per guidelines in IEEE 62.45. Control tested to European Surge Test EN 61000-4-5 Total Transfer Time (source-to-source) Will no{ exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed transition installed. Manual Operation Handles Transfer switches rated through 1000 A are equipped with permanently attached operating handles and quick-break, quick- make contact mechanisms suitable for .manual operation. Transfer 'switches over 1000 A are equipped with manual operators for service use only under de-energized conditions. © 2002 Cummins Powe.r*Generation * Specifications subject to change without notice S-1270b (11/02) PowerCommand Microprocessor COntrol Control Packages C A choice of two control packages allows flexibility for determining the most suitable level of ontrol a given application: Level 1 Control Level 2 Control Utility~to-Genset Applications Utility-to-Genset Applications Utility-to-Utility Applications Genset-to-Genset Applications Software Adjustable Time Delays: Software Adjustable Time Delays: Engine Start: 0 - 15 sec Engine Start: 0 - 120 sec Transfer Normal to Emergency: 0 - 120 sec Transfer Normal to Emergency: 0 - 120 sec Retransfer Emergency to Normal: 0 - 30 min Retranafer Emergency to Normal: 0 - 30 rain Engine Stop: 0 - 30 rain Engine Stop: 0 - 30 min Programmed Transition: 0 - 60 sec Programmed Transition: 0 - 60 sec Undervoltage Sensing - 3-phase normal. 1-phase emergency OverfUndervoltage Sensing - 3-phase normal and emergency Pickup: 85% to 98% of nominal voltage Pickup: 85% to 98% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout: 75% to 98% of pickup setting Dropout Time Delay:. 0.1 to 1.0 sec Dropout Time Delay: 0.1 to 1.0 sec Overvoltage Sensing - 3-phase normal, 1-phase emergency Overvoltage Sensing - 3-phase normal and emergency Dropout: 105% to 135% of nominal voltage Dropout: 105% to 135% of nominal voltage Pickup: 95% to 99% of dropout setting Pickup: 95% to 99% of dropout setting Dropout Time Delay: 0.5 to 120 sec' Dropout Time Delay: 0.5 to 120 sec Frequency Sensing Frequency Sensing Pickup: +5% to ±20% of nominal frequency . Pickup: +5% to +~0% of nominal frequency Dropout: +1% beyond pickup Dropout: ±1% beyond pickup Dropout Time Delay: 0.1 to 15.0 sec Dropout T~me Delay: O. 1 to 15,0 sec Voltage Imbalance Sensing Dropout: 2% to 10% Pickup: 90% of dropout Time Delay: 2.0 to 20.0 sec Phase Rotation Sensing Time Delay: 100 msec · ~ Loss of Single Phase Detection Time Delay;, 100 msec Standard Open Transition Transfer Mode Standard Open Transition Transfer Mode Programmed Transition Transfer Mode Programmed Transition Transfer Mode Programmable Genset Exerciser - One eventJschedule with or Programmable Genset Exerciser - Eight events/schedules with or w/o load w/o load Basic Indicator Panel Basic Indicator Panel Source Available/Connected LED Indicators Source ^vailable/Connected LED Indicators Test/Exercise/Bypass Buttons TesfJExercise/Bypass Buffons Digital Display Date/Time-Stamped Event Recording Date/Time-Stamped Event Recording Load Sequencing (optional with Network Communications Load Sequencing (optional with Network Communications Module) Module) Time-Delay Functions Engine Start: Prevents nuisance genset starts in the event of momentary power system variation or loss. Not included in utility-to-utility systems. Transfer Normal to Emergency: Allows genset to stabilize before application of load. Prevents power interruption if normal soume variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. Retransfer Emergency to Normal: Allows the utility to stabilize before retransfer of load. Prevents needless power interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch systems. Engine Stop: Maintains availability of the genset for immediate reconnecti0n in the event that the normal source fails shortly after transfer. Allows gradual genset c_,~o. I down by running unloaded, Not included in Utility-to-utility systems. Programmed Transition: Transfers load to neutral position, disconnected from sources, to allow inductive load voltages to .~ decay. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Control Options Relay Module Provides an adjustable transfer, pending time delay of 0 to 60 seconds and Normal and Emergency status signals, to prevent interruption of power during elevator operation. Relay outputs include: Source 1 Connected and Available, Source 2 Connected and Available, Not in Auto, Test/Exercise Active, and Pending Transfer (elevator signal). L°adshed Removes the load from the emergency power source by driving the transfer switch to the neutral position when signaled remotely. Transfers load back to the emergency source when the signal contacts open. Immediate retransfer to the preferred source when it is re-established. PowerCommand Network Interface Provides connection to the PowerCommand network. LonWorks® compatible for integration into customer monitoring strategy. Load Power and Load Current Monitoring Measures load phase and neutral, current, power factor,-real power (kW) and apParent power (kVA). Wams of excessive neutral current resulting from unbalanced or nonlinear loads. .. User Interfaces BasiC Interface Panel indicators provide at-j~glan~ source and transfer switch status for quick summary of system conditions. LED 'and Override b lays to be bypassed for rapid, system checkout. Digital Display The digital display provides a convenient method for monitoring load power Conditions, adjusting transfer switch parameters, monitoring PowerCommand Network status, or reviewing transfer switch events. Password protection limits access to adjustments to authorized personnel. The digital display comes standard with the Level 2 PowerCommand microprocessor co. ntrol, and is optional with the Level I Control. User Interface OPtions Front Panel Security Key Front panel access can be locked out using this option. Prevents unauthoriZed transfers or testing. PreVents unauthorized adjustments via the dig~l d~i~y. Analog Bargraph Meter An LED bar graph display provides easy to read indication for Normal and Emergency voltages and frequencies, load currents, power factor, and Kilowatts. Green, amber, and red LED's provide at-a-glance indication of system acceptability. Available as an option with the Level 2 PowerCommand microprocessor control. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Enclosures The transfer switch and PowerCommand control are mounted in a single-door enclosure. · Key locking cabinet, UL listed · Interface panels · Wire bend space complies with 1999 NEC, Enclosure Dimensions - Transfer Switch in U.L. Type 1 Enclosure Amp Rating Height Width I Door Closed ' Door Open ' Weight ' Outline Drawing J in I.mm I in I mm I in Imm .J lEI I mm J lb' J kg. I ' ': ..... ' i ... 82 '37 3i0-0544 40, 70~ 125 ' 27.0 686 20.5 521 , 12.0 305 31.5 800 150, 225 35.5 902 26.0 660 16.0 406 41.0 1042 165 .. 75 310-0414 260 43.5 1105 28.5 724 16.0 406 43.0 1093 170 77 310-0540 300, 400, 600 54.0 1372 25.5 648 18.0 457 42.0 1067 225 102 310-1307 800, 1000 68.0 1727 30.0 762 19.5 495 48.5 1232 360 163 310-0417 1200 75.0 1905 36.0 915 ';;)1.5 546 54.0 1372 625 283 310-0482 ... 1600~ 2000(!) 90.0 2286 36.0. 915 48.0 1219 84.0 2134 11'~0 499 310-0483 · 3000(1) 90:0 2286 36.0 915 48.0 1219 84.0 2134 1250 567 I 310-0484 -'nclosure Dimensions - Transfer Switch in U.L. Type3R, 4 or t2 Enclosure Outline Amp Rating Height Width Door Closed Door Open weight Cabinet Type Drawing in I mm in I mm. in .I .'mm in I mm lb I kg. 40, 70, 125 34.0 864 26.5 673 12.5 318 36.5 927 125 · 57 3R, 12, 310-0453 . 40, 70, 125 34.0 854 26.5 673 12.5 318 36.5 ' 927 125 57 4 310-0445 · 150, 225 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97' 3R, 12 3100454 150~ 22.5 '42.5 1080 30.5 775. 1670 406 44.0 1118 215 97 4 31'0~0446 260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 3R~ 12 310-0455 260 46.0 1168' '32.0 813 16.0 406 46.0 1168 255 102 4 310-0447 300 400, 600 59.0 1499 27.5 699 16.5 419 41.5 1054 275 125 3R, 12 310-13t5 300, 400~ 600 59.0 1499 27.5 ' 699 16.5 419 41.5 1054 275 125 4 310-1316 "~' 800, 1000 73.5 1867 32.5 826 19.5 495 ' 49.5 1257 410 186 3R, 12 310-0457 .8.00~ 1000 73.5 1867 32.5 826 19.5 495 49.5 I 1257' 410 186 4 310-43449 1200 . 75.0. 1905. 36.0 915 19.5 495 55.0 1397 450 204 3R~ 12~ 4 310-0482 1600, 2000 (1) 90.0 2286 32.5 826 51.0 ;1295 79.0 2007 1100 499 3R, 12, 4 310-0744 3000 (1) 90.0 2286 38.0 965 51.0 1295 84.5 2146 1250 567 3R, 12, 4 310-0745 Note 1' Rear'or side access is required to complete power wiring installations. Transfer Switch Lug Capacities All lugs accept copper or aluminum wire unless indicated otherwise; r Amp Rating r Cables Per Phase , Size .. 40, 70, 125 1 #12 AWG-2/0 . . '" ' 150, 225 I ~6 AWG - 300 MCM ' ' 260 ',' I #6 AWG - 400 MCM 300, 400 I 3/0 - 600 MCM .... .. 300, 400 2 3/0.?.250 MCM 600 2 250 - 500 MCM .. ..... 80(~- 1000 4 250 - 500 M(~M .... 1200 4 #2 AWG to 600 MCM 1600, 2000 8 '#2 AWG to 600 MCM (lUgs optional) 3000 8 #2 AWG 600 MCM (I.u~ls optional) Caution: Do not run control wiring through Power cable conduit or raceway. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) UL Withstand and Closing Ratings The transfer switches listed below must be protected by circuit breakers or fuses. Reference drawings include detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your Distributor/Dealer to obtain the necessary drawings. Withstand and Closing Ratings (WCR) are stated in symmetrical RMS amperes. · MccB PROTECTION CLB PROTECTION Transfer WCR@Volts Max With Specific Switch with Specific Max MCCB Drawing Max CLB Current Limiting Drawing Reference' Ampere Manufacturers Rating Reference Breakers (CLB) Rating MCBBs 40: 125. 14,000 @ 48'd" 225 A 098-8885 200,000 ~ 480 225 A 098-6918 40 - 125 14,00,0 (~ 60~ . 225 A · 098-6885 100,00O @ 600 225 A 098-6918 150 - 260. 30,000 ~ 480 400 A 098-6886 .200,000 ~ 480 400 A ... 098-6919 150-260 30,000 ~ 600 4O0 A 098-6886 100,000 ~ 6O0 400 A 098-6919 . ' 300 - 600 65,000 ~ ~480 1200 A b98-6887 200,000 (~ 480 1200 A 098-692O 300 - 600 65,000 ~ 600 1200 A · 098-6887 . . 100,00.0 ~ 600 1200 A 098-69~0 800 - 1000 65,000 @ 481) 1400 A 098-6888 150,00O ~ 480 1400 A 098~6921 800 - 1000 NA NA 098-6888 .100,0 .0~). ~ .600 1400 A. 098-6921 1200 85,0O0 ~ 480 1600 A 098-7312 ' 85 00O @ 48O 1600 A 098-7312 1200 65,000 (~ 6,00, :1600 A 09877,312 65~00O (~ 600 1600 A ' 098-7312 1600 - 2000 100,000 ~ 480 ' 4000 A 098-7311 100,00O @ 480,. 40O0 A 098-7311 1600 - 2000 . 85,000 (~ 600 4000 A 098-7311 85,000 ~;~ 600 40O0 A " 098-7311 3000 100,000 (~ 480 4000 A 098-7313 100,000 (~ 480 4000 A 098-7313 3000 8..5,0,00 (~ 600 4000 A 098-7313 85,000 @ 600 4oqo A. 098-7313 FUSE PROTECTION Transfer WCR @ Volts I Drawing Switch Max. with Current Max Fuse, Size and Type Limiting FusesI Reference .Ampere. , 40 - 125 200 000 @ 48,0. :~(~0 A'Cias~, J, RK'~, RK5 098-6885 ' ' '40 - 125 200,000 .{~ 600 200 A Class, J, RK1, RK5 098-6885 . 150 - 260 200,000 (~ 480 600 A Class J RK1, RK5 098-6886 150-260 · 200 000 ~ 600 1200 A Class L 098-68§6 300 - 600 200 00O (~ 480 1200 A Class L 098-6887 :~.~.. 300 - 600 200 00O ~j~ 600 1200 A Cia.ss L 098-6887 800 - 1000 20O, 0,O.O (~ 480 2000 A Class L 098-6888 800 - 100O 200,000 ~ 600 2000 A Class L 098-6888 . 1200 200,000 (~ 480 3000 A Class L 098-7312 i200 150 0O0 ~ 60O. 3000A Class L . 098-7312 1600 - 2000 200,000 (~ 480 . 2500 A ClaSs L' ' 098-7311 1600 - 2000 150,000 ~ 600 2500 A Class L . .. 098-7311 3000 200.000 (~ 480 4000 A Class L . 098-,731'3 3000 150~000 ~ 600 4000 A Class L 098-7313 3 Cycle Ratings' Transfer WCR~Volts Max 3 Cycle raflrigMax MCCB Switch RatingDrawing Reference Ampere .1200 50,00O ~ 480'" 1600 A 0098-7312 1200 42,00O' ~ 600 1600 A 0098-7312 1600-2000 100,000 ~ 480. 4000 A 0098-7311 1600-2000 85,000 (~ 600 4000 A 0098-7311 3000 100,000 (~ 480 4000 A 0098-7313 3000 85,000 ~ 600 4000 A 0098-7313 © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Submittal Detail Automatic Transfer Switch Options Options and Accessories Current Ratings Controls [ ] S04640 Amps [3 C023 Switch Control - Level 1 [ ] S04770 Amps ~(~ C024 Switch Control - Level 2 [ ] S048125 Amps 'Control Options [ ] S049150 Amps J~ MOl7 Security Key - Front Panel {~ M018 Display- Digital' ' ' [[ ]] S051S050260225 AmpSAmps ~ M020 Communications - LonWorks Network Communications [ ] S052300 Amps Module ~] S053 400 Amps [~ M022 Monitoring - Load S054 600 Amps M023 Module- Relay [] S055800Amps .l~[etars [ ] S0561000 Amps ~, D009 Digital Bar Graph Meters [ ] S0571200 Amps -. Battery Chargers [ ] S0581600 Amps ~ K001 Battery Charger- 2 Amps, 12/24 Volts [ ] S0592000 Amps · []' K002 Battery Charger- 10 Amps, 12 Volts [ ] S0603000 Amps [ ] K003 Battery Charger -'10 Amps, 24 Volts Voltage (Line-Line) Ratings Auxiliary Relays - Relays are UL-Usted and factory installed. All [ ] R020120 Volts(*) relays provide (2) normall¥open and (2) normally closed isolated [ ] R038190 Volts contacts rated 10A @ 600 VAC Relay terminals accept (1) 18 Ga. to { R021208 Volts (2) 12 Ga. wires per terminal. R022220 Volts ] L101 Aux, Relay - 24 VDC Coil'- Installed, not wired (for customer [ ] R023240 Volts use). [ ] R024380 Volts [ ] L103 Aux. Relay - Normal Position - Relay energized when OTPC [ ] R025416 Volts in Source I (Normal) position [ ] R035440 Volts [ ] L201 Aux. Relay - 12 VDC Coil Installed, not wired [ ] R026480 Volts [ ] L202 Aux. Relay - Emergency Position - Relay energized when [ ] R027600 Volts OTPC in Source 2 (Emergency) position (*): Line to Neutral Voltage (not available on 1200 - 3000 amp [ ] !_203 Aux. Relay - Normal Position - Relay energized when OTPC switches) in Source 1 (Normal) position Pole Configuration [ ] L204 Aux. Relay - GenSet Start Contacts [ ] A028 Poles - 3 (Solid Neutral) Applications Modules r A029 Poles - 4 (Switched Neutral - not available 40 - 125 amps) [ ] M003 Terminal Block - 30 points (not wired) equencY [ ] M007 Load Shed - From Emergency - Drives OTPC in neutral A04460 Hertz position when remote signal contact closes A04550 Hertz [ ] N002 Terminal Block - Battery Charger Alarms 3] plication [ ] N008 Terminal Lugs - Cable (1600 - 3000 amps only) A035 Appl - Utility to Genset [ ] N009 Power Connect - Bus Stabs (150 - 1200 'amp oPen A036 Appl - Utility to Util!ty construction only) [ ] A037 Appl - Genset to Genset Shipping Option System Options [ ] A051 Packing - Export Box [ ] A041 Single Phase, 2-wire Or 3-wire (not available 1200-3000 [ ] N013 Extension Harness amps) ~)~ A042 Three Phase, 3-wira or 4-wire Enclosure [~] B001 Type 1: General purpose indoor (similar to IEC type IP30) B002 Type 3R: Intended for outdoor use (dustproof and rainproof) (Similar_to IEC type IP34) [ ] B003 Type 4: Indoor or outdoor use (Watertight) (Similar to IEC type IP65) [ ] B004 Open Construction: No enclosure - ncludes Automatic Transfer Switch and Controls. [ ] B010 Type 12: Indoor use, dust-tight and drip-tight (similar to IEC type IP61) A046 Listing - UL 1008/CSA Certification A064 Listing - NFPA 20 (not available 1200-3000 amps) © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Available Products and Services A wide range of products and services is available to match your power generation System requirements. Cummins Power Generation prodUcts and services include: . Diesel and Spark-Ignited Generator Sets · Transfer Switches · Bypass Switches · Parallel Load Transfer Equipment · Digital Paralleling Switchgear · PowerCommand Network and Software · Distributor Application Support · Planned Maintenance Agreements Warranty' All components and subsystems are covered by an express, limited one-yearwarranty; Extended factory warranties and local distributor maintenance agreements are also available. Certifications · Transfer switches meet Or exceed leading code requirements: NEMA - All switches comply with NEMA ICS 10 . ISO9001 - This transfer switch was designed and manufactured in facilities certified to ISO9001 CSA All switches are CSA certified to 600 'VAC up O NFPA Testing - A complete representative prototype transfer switch has been subjected to a number of. demanding tests to verify the design integrity and performance under both normal and abnormal operating COnditions per the requirements of NFPA 70, 99, and 110 () UL - All switches are UL-1008 listed, and Switch accessories are UL listed for factory or field installation; UL approved cabinets; UL listed CU-AL terminals See your distributor for more information ,, PoWer . .. ' Generation Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 763.574.5000 Fax: 763.574.5298 · cummins Power Generation is a subsidiary of Cummins Inc. PowerCommand is a registered trademark of Cummins Inc. LonWorks is a registered trademark of Echelon. Warning: Backfeed to a utility sYstem can cause electrocution and/or property damage. Do no connect to any building's electrical system · except through an approved device or after building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) ~Exported on: ~eb 24 2003 a~d is an Un-CoStrolled Document 4 .~ 3 I 2 _~ l : NoIE: .~ I' DIMENSIONS SHOWN IN [ ] ARE INCHES. i 2. HOUSING AND MUFFLER W[IGHI: 204kg (450lbs) (> TH[ C NTER OE GRAV,T, [C6)O T,E E,ER^TOR D SKID. SEE HOUSING READY SKID BASE OUTLINE DRAWING FOR C6 LOCATION OF NON-HOUSED PRODUCT. ~ABULATION ~ A 'cHp~F~ ~..:=~.T D,M A DIM B DIM C /--DGDA, DB MODEL / MUFFLER <A379) DGDA.DB WITH OR MOUNTED [XBAUST~ [73.51 [26.1] [61.21 MUFFLER (A379) ~ MUFFLER 75.7 [31 OD LOCAIION~ DGEA,FA,FB ~..~ i306 I 452 I 1520 ~,ou~ ~o~o ..... [~ MUFFLER 127 [5] OD .~ ' ' ~ ~ I 1346 I 452 I 1520 I / / / ]~ I 1306 / 452 / 1520 j .~u~o J[51,4] JilT.8] J[59.8] " ~ -- - VIEWING WINDOW (F~80) WITH LO60 " o : WITH OR · LATCHES ARE KEY LOCKING AND ~ PADLOCKABLE ~ ~ ~ (ALL DOORS) ~ ~ ~ C .... CG ~ 1421 o CONIROL ~ [55.0] ACCESS DOOR / NOTE 4 AIR INLEI o 6 SIDE DOORS ~ ~ ~ GENERAIOR m' ' ~ ~ ..... ~ ' ' ~ ~ - ~1I 0 0 . 15 ~ 655 = 179 ~ 144 ~ 646 = [0.6] 1016 [25.8] [7] [5.7] [25.4] NOTE 3 [40] ~ , 1049 ~ -912 - - 655 : ~ ~. [41.3] [35.9] [25.8] [66.1] [25.8] LIF N6 HOLES ~OPTIONAL SKID BOTTOM SOUND'BARRIER (FITO) = 2662 - SHOWN A ~,~,~,o~o~...~,~,~ W5A~H~ PROTECTIV5 HOU~NG ~ ~6 ........ , o ~.-~., ,,.,~-0...~-.~ ,.~-. ~ ........ ~.~[L~Za~ OUTL INE-HOUStNG (FOOl) ~,[~ ~,s~,,c: ,o, ~,o TOL[,*,C[, ~.~-,.. ,,.~-,., .~.,. ,.,,~*-.~ 0 500 _ 328 I .. 6 ~ 5 ~ 4 ~ 3 2 I ~Exported on: ~eb 24 2003 and is an un-Co~trolled Document 4 $ 3 I 2 '1 I ~7571'8 I § II IREV PER £R - C$£ DS NOTE FUEL STU§- 1368.57 IFRD31961 D 1 ~ IR£v£R$£D ~90 ~ ~g07 DIMENSIONS 3§ CL §G GILL£]TIlg-I3'-~ ' 150 / NOTES: 154 [5.9] [6.1] ~ AiR ~ I. ~IM[NSIONS SHOWN IN [ ] ARE INCHES. ~58 FLOW 2 ~20.7 [.81] HOLES MARKED 8Y~ ARE FOR 4 ~ POINT ISOLATmON HOUNTmNG OR SECURING TO HOUNIlNG [t0.1] SURFACE. ~ CRANK 966 [38] 3 GENSEI SUPPLIED WITH FLEXIBLE FUEL LmNES THAI CAN BE CONNECTED TO.ENGmNE INTERFACE POINTS. 258 [10. I] 3 FUEL RETURN LINE: 1520 [60] LONG WITH I/8-27 NPT 508 (MALE) IERMmNAIlON. [20] 154 340 3 FUEL SUPPLY LINE: 1020 [40] LONG WITH I/4-m8 [6.1] [13.4] (,ALE) TER~INAIlON. ~ ---~ · FUEL TANK ATTACHMENT OR SECURING TO MOUNTING 802 ~ODEL SPEC 'L"~ 25 ~2X 675 2X 504 [31.6] OR WITHOUT LOGO Eli 5 REFER TO CIRCUIT BREAKER OUTLINE DRAWING FOR [26.6] (19.8] BATTERY ~?1 WITH LOGO OR ELECTRICAL STUB-UP AREA FOR SPECmF)C' BREAKERS. AND BATTERY RACK [30.4] MODEL SPEC F065) ~8 FASTENERS FOR DUCT ATTACHMENT 5 REFER lO SUBBASE FUEL TANK OUTLINE 'DRAWING fOR OPTIONAL IMMERSION REAR FAC[ OPTIONAL DUCT ADAPTER (NOT SHOWN) ELECTRICAL STUB-UP AREA AVAILABLE ~ITH FUEL TANKS. HEATER (H504, H505) OF BLOCK AVAILABLE (FOI3) SUPPLY SAE INVERTED fLARE (FEMALE) 6. TABULATED WEIGHI AND CG IS fOR SET WI7H NO OPTIONS. FUEL RETURN ~4.76 [3/16] OD TUBE (FAR SIDE)NOTE 3. EXHAUST CONNECIOR FOR 9.5 [3/8] OD TUBE (FARSlDE) NOTE 3.2 3 INCH NPI (MALE) [28.1] ? FOR ENTRANCE BOX APPLICATIONS SEE APPLICABLE OPTIONAL COOLANI~ FiLL ENTRANCE BOX OUTLINE DRAWING. HEATER (H036. H074)) OPTIONAL ENTRANCE BOX (NOl SHOWN) ~JLL BE ~OUNT[O ELECTRICAL CONNECT ' ON THE RIGHT SIDE AS VIEWED fROM THE CONTROL. AREA (BOTH SIDES) - · OPTIONAL BREAKER BOX (NOT SHOWN) WILL BE MOUNTED " ON lHE LEFT SIDE AS VIEWED FRO~ THE CONTROL --' UNLESS OTHERWISE SPECIFIED, NOTE 8 NOTE 9 - TABULATION ~253 ~A J Dm "B" gE~ SE7 WET [49.3] 5O8 I DI~ "A" LONGES7 DIM or WEIGHT 1190 [20] SH'( J GENERATOR ON kg lb [46.9] ~ CONNECIlON BOX 1207 ~ 205 J 1200 [47.2] 2318 [91.3] 1137 (2508) -i'~' 2O6 J ml93 [47.0) 2282 [89.8) 5] GENERAIOR ~ o --' 207 J 1206 [47.5] 2282 [89.8] 1195 (2635) LOAD CONNECIIONS ' t ~ 208 m 1229 [48-4] 2397 [94.4] ,24l (27~5) ~10 IHREADED SlUDS CG' ~ o ~ CRANK J-B-J · jj 209 jm235 [48.6] 2397 [94.4] 1253 (~763) 468 210 j 1240 [48.8] 2447 [96.3] 1264 (2786) · - · o o .... ' [18.4] 487 ~ ~ [19.2] 447~ o j [17.6] 120 [12.6] 534 = LIFTING HOLES 318 DRAIN COCK OR OPTIONAL ENGINE [~1) [12.5] C~LANT DRAIN EXTENSION ([089) 634 508.1 (FARSlD[) [25] [20.004] OPTIONAL OIL DRAIN EXTENSION 1374 , [40] (H268) ACCESS BLOCK [54.1] HOLE 1553 [~"'~ HOUSI~ READY ~ID BASE 1778 6 [ S I 4 T 3 2 I m ~Exported on: ~eb 24 2003 a~d is an Un-CoStrolled Document 4 i~/ 3 I 2 ; [90,81 ] 73846 B I ADDED DRY ff[IGN] COLUMN SA SAC6AC RK[ 11-20-96 J.~ t244' = : -534 ~l 2 SEE SNEET. ' J,---nPTIONAL VENT LOC [48.976] OPTIONAL LOW FUEL--7 J [21.024] 757Jl8 c i REV PER ER - CSE DG GILLETTJlI-OT-gT (2 NPT PiPE PLUG) MO LOCATION FOR Ts2:si D t CHANGES PER ER - SACD§G GILL[]T 12-08-98 OPTIONAL LIQUID (I 1/2 NPT NALE) (I I/4 NPT FEMALE) NOT[ 3 OPTIONAL FUEL PUNP FRBI~gS E I ADD ~OD[L D6DK TO TANK TABULATION - WP BGJ HG JO4-?9-OZ RUPTURE BASIN SWITCH ICI69) ~'J, ~ OPTIONAL FUEL tNLET-'-~ / /J' AND CONIROL (CI491 F4X 25 (I 1t4 NPT FEMALE) NOTE 3 !~ ~,~, (3/8 NP~ FEMALE)NOT~ 3~ //~i [0.984] . ~. lANES ~R[ UL~4~ L~ST[D. S[CONBAR~ CO~tAifl~[NT ~ x ~ x X ~ LtLJJ) .I ~ { J ~,-~', %'- %" i GENERATOR BASE TANK. REFER TO TANR LABELS AND I ~ ~ j ~ j .~ LOCAL COg[ TO DETERMINE VENTING REOUIREUENTS STUB-UP AREA ~]~.':~.':~_~ j FOR BOTN COmPARTmENTS. 658.35 2. S~BAS[ FUEL TANK UOUNTING. [25.92] . EXCESSIVE ~WISTING OF THE FUEL TAN~. WHEN FASTENING IT TO A FOUNDATION, UAY RESULT o o 966 IN STRUCTURAL FAILURE OF THE TAN~. TO INSURE THE INSTALLATION DOES NOT EXCESSIVELY TWIST [~8.03] J THE FUEL TANK. THE FOLLOWING PR~EDUR[ MUST 1016 j BE OBSERVED: 2,1 REFER lO ONAN APPLICATION MANUAL 1030 FOR GENERAL SEl ~OUNTING GUIDELINES. 2.2 AFTER PLACING SEl ON FOUNDATION, VERIFY ALL , ,, ,, ~ FOUR ~OUNTING PADS CONTACT FOUNDATION. 2X '~ x ~ ,,. t53,9 ' ~ 2.3 1HERE ARE 8 SHI~S { 0747 INCH THK) AlTACHED TO - : EACH FUEL TANK, THESE ARE INIENDED TO FILL ANY 138.34 GAP BETWEEN THE ~OUNTING PADS AND FOUNDATION. [5.45] tF ~ORE SHI~S ARE REQUIRED OBTAIN ADDITIONAL ............................ ~!'-- ~ ' ~ P/N 15g-1378 FUEL TANK SHI~S, 2X J ~ 2,4 INSERT THE MAXI~U~ HEIGHT STACK OF SHIMS THAT 96.6 j 4x WILL SLIDE INTO IH[ GAP, [3.803] NOTE S ~20.6 1344 . [0.811] [52.91] 2.5 TIGHTEN TANK HOED DOWN ~OUNTIN6 FASTENERS. - 675 1888 ' INDICATES PIPE SIZE OF INTERFACE PORT ON FUEL TANK [26.57] [74.33] FOR FEATURE OR OPTION INDICATED. ~ 360 = 2226 [14. m7] FUEL' [87.64] DIMENSIONS IN [ ] ARE IN INCHES. (2 NPT ~ALE) S. THiS ABEA )NDJCATES ELECTB)CAL STUB-UP SPACE NOTE 3 mNE SUPPLY .' NE RETURN WllHIN lHE GENERAIOR SET S~IDBASE,AS ' 5tl6 I.D. ROSE 3/16 I.D. HOSE (GB ENGINE) IDENTIFIED ON THE GENERATOR SET OUILINE (I/4 NPT FEMALE) 5tm6 m.D. HOSE (6C ENGINE) DRAWINGS. THE PORTmON OF THIS AREA SHOWN NOTE 3 (I/4 NPT FEMALE) OVERLAPPING THE FUEL TANK BODY IS ACCESSIBLE NOTE 3 ONLY ABOVE THE TOP OF THE FUEL TANK, FEATURE OPTION USE OF TANK J IAN~ o ~ODEL 0159-1A75 0t59-1474 0159-1473 gGgA CiBI CI68 DGDB CI67 CI68 DGEA CI67 CI68 DGFA CI67 CI68 Ol~ A :. ," DGFB CI67 CI68 DGFC CI6? CI68 DGD~ Ci67 CI68 ~ . 2662.5 50~ [t04.82] [~] CLASSIFi.CATION OF CHABACT[RIS~JCS CRITICAL ~ ~'DUAL WALL SUBBASE FUEL TA~ FUEL TAN~ VENT 0159_1473 806 [3i.7 4"NPT J,385 (3~6)J ,272 (33G)J 417 (919) J~ *~EY 'NSIRUCIION (NO TOLERANCE) ..... "~ t~ I J ~ "~ / . ,HDGDA,DB,EA,[A, JCl J - lotted on: ~Feb 24 2003 amd is an Un-CoStrolled Document 4 · 3 I 2 .... i .......... ! ~ll8 C 2 ~[V PER E~ ................................................................................ -- ............................. ~gS[I O ) i )CHANGES PER ER - GAC [2.3] ROOF LINE (FOOI/FI82)~ i ~FRONT OF ENCLOSURE FOI ENCLOSURE DE*TAiLS SEE ENCLOSURE OUTLINE DRAWINGS. ~ ) (FI72) ~ ~ [74,051 ~g ~ 1420.76 ~ o~ [55.94] o z (Fill) ~ o ENCb)SURE SIDES ~ I GENSET SKiD IOP~ : o DI~ A DG[A,FA,FB,FC 3617 DGDA,DB 3137 (FI73) [142.4] [123.5] I 966 . [38.03] J= 1244 I _~Exported on: ~eb 24 2003 aqd is an Un-CoKtrolled Document 4 · 3 I 2 0500_3175 HEATERS ~ DUCT~u~r.:n {F013) L~,~ GILLETT Jl t-04-9~ · .' [49.6] / A362: 110-125V, 50 WATTS [55.5J [30.2] / CONNECTION: 1830 [6 FT] CORD WllH 5-15 PLUG ~ ENGINE ; ~ ~ 40 ~ 383 ~ / A363: 2~0-260V, 50 WATTS [I.6] [15.1] NOTE: CONNECTION: 203 [8"] LEADS WITH INSULATED ~~ I. DINENSIONS SHOWN IN [ ] ARE INCHES. .25" QUICK CONNECT~ lAB ~D RECEPIACLE. ~ REAR FACE -- OF BLOCK ~18 [28.3] ' ~ c~,~ , 65 o [~.6] -c-[ SIDE VIEW VIEW FROM RADIATOR END ~o2: ~,o-~5v~ ~oo ~TS MOUNTED EXHAUST MUFFLER 1A379) CONNECTION: COMPRESSION TERMINAL (SEE ENCLOSURE OUTLINE DRAWING FOR LOCATION OF BLOCK,' ~18 ~0 al2 AWG WIRE. 1NE OIL HEATER EXHAUST OUTLET WHEN USeD WITH AN ENCLOSURE) H487: 120V, 150 WATTS A293: 220-260V, log %ATIS CONNECliON: i830 [72"] CORD WITH CONNEcTmON: COMPRESSION TERMINAL NEMA 5-ISP [mmPi CORD END. 580 MODEL SPEC "L' BLOCK, ~18 TO ~12 AWG WIRE. [22.8] OR WITHOUT LO60 COOLANT HEATER~ H479: 208V, 113 WATTS; ~ 149 ~ NllH LO60 OR ~036: 120V. 1500 WATTS 240V, 150 WAlTS [5.9]) MODEL SPEC ~ CONNECTmON: '12?0 [48"] CORD ~'ITH CONNEClmON: 1830 [72"] CORD WmTH 1EMA 5-15P [liP] CORD END. NEMA G-raSP [21PI CORD END. (76.2)oD~~m [3]. 4o74: 2o8v, li25 WATTS; . 240V, 1500 WATTS CONNECTmON: 1220 [48"] CORD WmTH I[MA 6-ISP [21PI CORD END. ~_._._._ SLIP ON EXHAUST CONNECTOR (A298)~ ~o~ [43.61 ' 580 MO)EL SPEC "L" . ~ - ~5.95 OD ~ 168 '~ [22,8] OR WITHOUT LO60 /['2.99] [6.6] ' ~ NGINE 6il WITH LO60 / (24; MCDEL SPEC "~" / REAR FACE FRONT FACE OF BLOCK ~ [2.81~ VIEW FRO~ RADIATOR END smDE VIEW [28.5] REAR F.ACE ] ~ ENGINE OF BLOCK ~.,~,~,~,o~ o~ ~,~,~,,,~,~ G~ATOR SET OPT~NS FRONT FACE C~i~C~L ~ OF BLOCK .~Jo~ ~,o~ _~=~___ { { { } ~ i ) { I ~ {,~1 .................... Ig · ~ (:RANK VIEW FROq LINE ABOVE SY~OL~APPLIES TO LC'"[R El"il ' o t~ ~ ti Pt" ~ ,~-~) SIDE VIEW RADIAiOR END ~ ~a ....... 0 o):)~..,.., ,,:~,-,:,J:a,-:a, ,:~.:m J~,m J'7~°~ ~ 1I-I1-96 J~ ~:GEN_SEI (OPT IONS) NO LINE WlT~ SYMBOL APPLIES TO BOTR LIMITS ~g~l.~lJ.~ I(.i/-IJ) ,~-.~) L~tI-.J ~J~Jl~J~'~,J''L~"~ I~UI~5. ..... ~o~ ~ 6 J 5 i 4 T 3 2 0500_3278 NO-ES; I, DIMENSIONS SHOWN IN [ ] ARE iN NCHES. ENGINE ENGINE _ END I-cll o o 413.6 0 ~ 411.3 [16.Z8] ---- I J REAR FAC[ 1§4 ELECTRICALI DIM "A" F 154 ELECTRICAL O[ BLOCK I °' [6] STUB UP REAR FACE I [6] 'SLUR UP1 OF BLOC~ "A" STANDARD MOUNT NG qoa [19] - 488 304 APPROXIHAT[ CIRCUIT BREAKER Jg] ] i [12] - 294 APPROXIMATE CIRCUIT BREAKER ~ 199 M~NI~UM GLITTER SPACE [II.6] [7.8] J ~ = 216 MINIMUN GUTTER SPACE [8.5] STANDOFF , '~L !l~ll II 8 ~ PLACES SCREW} ~ E~ II · -~ ill jl ,..Ii ~1 GROUND BOND 'GROUND BOND 730 AWG 1,0-500 KC~IL 977 o ' o (SEE SHEEI 2) [I] (<630A) 700A .^.JORi) APPROVED T_LOEI~LEIN I I I I I .. . , .o ~,.~ .-. ~.~ ~,~= =o ~. ~,.,T~ ........ 0500 3278 ~[Y INSIRUCI ION (NO TOLeRAnCE) ~,r~ ~ 5132 I.~*L~ *.~**.* .*~.m .*~'.~ ,,, ,,,.~.,,, DG__JG~__ J - 6 I 5 I 4 ~ 3 2 I ~- RECOMMENDED LOCATIONS FOR ~"' ONE, TWO, OR THREE CONDUITS J ~~ UL / I EC LUGS ACCESSORY SPEC I F JCAT TONS - COPPER DESCRI PTI ON RAT I NG CURREN1. T~PE ~14-10 AW6 I~ VDC SHUNT TRIP IOA~ 15-60A [SOLID COND. ONLY) COMPRESSION TERMINALS TOP I EA. FORM C . 6A AT 690 VAC ~0-16 AWG OR SMALLER ENTRANCE ]O-~50A 2/O-ZSO ~C~iL AUX CON~ACT * TOROU[: lO LB-IN 400A 3 OR ~2-GO0 KCMIL 12 VDC SHUNT TRIP - ' 4 POLE COMPRESSION TERMINALS o o o 600A 3-POLE 2/0-350 KC~IL i AUX CONTACT + 2.5A Al 8 VDC, 0.3A AT 250 VDC IOROU[: I0 LB-IN 630A 4-POLE I TRIP'ALAR~ ~ ~ --~ 800A 3-POLE 12 VDC SHUNT TRIP _ COMPRESSION TERMINALS 811]~ J~ 8 Jl~l I 800A 4-POLE 3/0-500 KCMIL I EA. FOR~ C J FOR j,~ 1200A 3-POLE 5A AT 480 VAC, 3A AT 600 VAC ll~ ~l~ll I 1250A 4-POLE I AUX CONTACT + TORQUE: 2 LB-IN 0.SA ~ ~SWC, O.~5A A7 250V~C II e I~ . 250A ~3-250 KCMIL NONE AVAILABLE ~xJ~ 8 400A [I-600 KCMIL NONE AVAILABLE STANDARD ~OUNTtNG ( ' 8 LEFT SIDE AS YOU II 8 ~1~ LOOK A1 THE CONTROL ~ ~ ~ ' ~ THESE ~IR~-COND~IT CO~BlffATIO~S ~EET NEC AND CEC. TO USE OiHER COMBINATIONS, REFER ]0 APPLICABLE CODES lO ENSURE THAT ~IRE A~PACIT~. BEND SPACE ~YPICAL CONDUIT AND TYPICAL CONDUIT AND ~ "1 ' ~ ~ THESE SHUNT IRtP UNITS CAN BE OPERATED AT 75I OF IABLE 310-16 AT 2~C TABLE 310-16 AT 25~C CONTINUOUS APPLIED VOLTAGE. WIRE (COPPER) CONDUIT i_l _LYl _ ~ , [" -~--m__/~ ~ ' J A"NS" SHUNT TRIP HAS NO INTERNAL CONIACTS, IT MUST J OTY I SIZE QTY SIZE OTY I S,Z[ 0~ CONDUITsizE ' ACCEPT CONTINUOUS APPLIED VOLTAGE. IT CAN OPERAI[ IOOOA J 3 J .400 ~C~IL 3 112" jao0x J I J 500 KCMIL 3 1/2" MAJOR~ APPROVED T.LOEHLEIN J IIE~ J P~. J ,~ J D[SCRIP~IO" OR ~IERIAL 6 5 4 ~ 3 2 i o PI PCC 2500 CONTfqOL ..% ' ;' ' Dynasty control enclosure. J-- ~~ n~(. 6A_LVL_B+ ......... I ......... ~NPUTS ~ m.o~_n~s~r D ~.~ '_~/ ~ I I rpl I ~ LF~v ~ I ./ t I I ~ ~ :_ ' ~. o~_~.~_~o , t / I I 1 ~ I - ,-- - ~ ~ ~ · .......... n.~ ......... ~ I I t . ~ ,~ .... , ,~..~ .... o ..... d~ ~., ~ ~ , ~ ~'~> .~- : U ~ %> C~COM ', -i ~ ~) n~ , ~ ~> vN ~ w~m~.~ ~m<~ : PTC MODULE ~ ~N VCC ~¢ J2 I ~%E14) PTC connsct3ons " ......... (~ ,~ LONWORKS Il SERVICE CO~CTO~ m ( DB--g ) m SIAR%ER ' I I I 6 ' 5 ' .4 ¢ 3 ' 2 ' LINE--LINE APPLICATIONS (FOR ~EFE~ENCE ONLY ) LOADS I ~ .... _ ,%. SEE SHEET 4 FOR PTC LINE--NEUTRAL WIRING GEN-L(~I Il ~ TBS> ~., ,UT~L--~ PTC MODULE . L I NE-L l NE T 0~00--5~-O TB4 , I J J J I I 0612--6764 LONWORKS IqZI~ON (;ABLE C OMMU N Z C A T I ONS MODULE ~ (7 Ol2i DI~I L ~ {B 0131 ~ (5 Dial Oldl I ~ ( $3 AIOI ~101 DA3A$ ~430 ~, CUSTOMER I CONNECT~ ~ ~ ( ~2 L~S-- L~S- DA~A~ ~ 0d~ I FOR LONWORKS , -- LED ASSEMBLY BARGRAPH _ _ ~3~o-5~3~ I < D~SPLAY MODULE ~ ( ~ ~c vcc i J t I I I I I I t SC~E .~.~..~.~,.~ ~ ~ SYS OWG ~T ~' ~ . ~ ~ ,~.. ~.0~.~ =~,~ - PGA ~- ~ ~ pcc 2 ~ OD 0612--6764 - ( PTC } - POWER TRANSFER CONTROL MODULE INTERFACE "'-- ,... ,~ LINE-NEUTRAL APPLICATION% .... (FOR REFERENCE ONLY ) CUSTOMER - LOADS S2 S ¢ V~IL(~I ~VUTIL(t--3) ' GEN-L ( ~--S ) o i ~ F , I I PTC MODULE [ L [NE--NEUTRAL ) AC WIRING SEE SHEET 2 FOR PTC LINE--LINE WIRING LINE-NEUTRAL ~0~ L--~90V L% T¢OUGH r 6 5 4 ~ 3 } Exported on: ~Feb 25 2003 aqd is an Un-CoRtrolled Document 4 ~ 3 I 2 itL. UC GENERATORS 3 PHASE RECONNECTABLE, 12 LEAD I P~ASE RECONflECTABLE. 12 LEAD " P~ASE NON-RECONNECTAB~E, 4 LEAD CU~RENI TRANSFOrmER CURRENT IRANSFO~[~ I CURRENT TRANSFORMER SECONDARY CONNECTION I CUR~EN~ ~RANSFO~ER SECONDARY CONNEC' 'ON I CURRENT 7RANSFO~NER SECONDAR~ CO~[CT ~ON SECONDARY CONNECT ION SECONDARY CONNEC~ iON 'Xl X3 XI X3 XI X2 Xl X3 Xl X3 * RANGE · * RANGE ~ . RANGE ~ ' RANGE · I I0- 1201220-~40 VOLTS I I0-139/190-240VOLTS 220-277/380-480 VOLTS I I0- 120/220-240 VOLTS t I0-t20~220'240 VOLTS u,m~ LO N ) · U2(T4~ U2~4) WI [T3)cT3 VI IT2) U2 ( m 2 ~ US(TT) rS(TS) ' uz,~4~ u~,~,o, ~<~'" LOiN v~,T~ --LO N U5(73 J LOIN) c~, ' ....~.~ L3(W L3(W) win, ~ L2(W u6(}4 l.~ L 2 V ) c~ SERIES DELTA PARALLEL STAR SERIES STAR DOUBLE DELTA 3 PHASE 4 WIRE 3 PHASE 4 WIRE 3 PHASE 4 WIRE I PHASE 3 WIRE I PHASE 3 WIRE OUTPUT TERMINALS OUTPUT TERMINALS OUTPUT TERMINALS OUTPUT TERMINALS OUTPUT TERMINALS U.V.W.N, U.V,W,N U,V,W,N ' U.W, CENTER TAP N. W, V, CENTER TAP N ~__e - , __ ~W,.[.(.~g3UG(TiO) SHUNT 2--~S'ENSE N SENSE,.' N S.UNT S.UNT.. I wL.. W2(76) U2(T4)~ N H-~U6(TIO) I N H----W6(TI2) U5(TT) SENSE N U2(T2) ~~-- V2(TS)~V6(TI J ) SHUNT 2-~~V6(TII) WS(T9)~ --V6(TiSHUNTi ~2 W2(T6)~ W ~W6(TI2) ~ W ~U6iTIO) V~(T5)u2(T4) WI(T3) US(T3) SENSE N ~e -V~ WS(T9)~WI(73) W5(Tg) SENSE W SENSE W I v VS(TS)~ vI~SENSE W SENSE V SENSE U V5(TB) VI(T2) ~__ Vt(T2) W2(T6) VI(T2) V2(T5)~ i VS(T8)~VI(T2~ -SENSE V V2(T5)~ ,, ~ S"NS~ V UG(T4) SENSE V ( U {' SENSE V t U2(T4)~U5(T?) I~ Ui UI(TI)W6(Ti2) U5iTT) ~~ UI(TI) U5(TT)~u2iT4)~ u~ SENsEUI(TI)u SHUNT I-- UliTI ) V6(~I l) ~ e X----SHUNT I SENSE U SHUNT I---~] ~x SENSE U SHUNT I--~' .I SENSE U -- SHUNT I -01 02. -03 -0.4 -05 fEATURE ~OLIAG[ 50H7 60NZ FEATURE FEATURE VOLTAGE 50H2 ~O~2 CODE - CODE VOLTAGE 50HZ 60HZ F E VOLTAGE 50HZ 60~Z CODE . CODE VOLIAG[ 50~2 60R2 ~028 1101120 X X ~004 110/190 X ' X ~Ogg 2201380 _ I~ 2/3 FULL 213 F'~LL 2/3 FULL R046 I 1t0/220 , ROT1 1151230 X X ' R050 II5;~00 X X ~029 230/400 X OUTPUT OUTPUT OUTPUT OUIPU~ OUTPUTOUTPUT RB4I . ] I)5)230 NOTE: SENSE LEAD N IS NOT USED. ,oe~ ,}9,240 X gO02 ~U1480 X RI04 120/240 X X X X X TAPE END AND TIE-BACK. NOTE S: TABULATION I. UV~ PHASE SEOUEHC[ ~llH C.W. ROTATION 0630_~404_01 [R01t919 FACING DRIVE END. 0630.~40a_03 FRDI [979 0630.2404r04 [RDI37~7 2. WHEN RECONNECTING GENERATOR LEADS. BOLTS 06]O.~404_05 FRO'3~'7 SHOULD BE TORQUED AT ~2 O942 rT-L~S. I I I I !. I I I I ~ I ( I 0630_Z404.07 FRDllg/9 [~,=~[ J~ · ~ I.' · },~ · · I I ABEL 103-21-021 I~ '~* '." -I-I,..,.. ,, .,.,~.m-.,, ,.=-.~ I~--,~..--~--~{. - .. , .- , . ,-~=.~,~ ...... --,-. ~ PGA _ ' I 6 m s J 4 ~ 3 2 -~ on: GFeb 25 2003 and is an Un-CoRtrolled Document 4 ~/ 3 I 2, ~ I ! 03-~1-02 UC GENERATORS. X1 X2 Xl X2 5~DTI~),t~V2tTS) -C,2 ,06__5¢T7) i ~ L2IV Uu6 I1 I 0 )~6 ( ~--~T~- 7~ LOIN) Vll~2) 8 CT3 I,W L31W) H .W L3(W) LOIN) SERIES STAR SERIES DELTA 3 PHASE 4 WIRE 3 PHASE 4 WIRE OUTPUT TERMINALS OUTPU~ TERMINALS U.V,W,N U,V.W,N SENSE N V6(lll} W2~16) SHUNT U6(TIO) ~ W5(19~ WI(T3) -- SENSE W W2(16 SENSE W x V6(Tll) VS[18 VI(12) VSITS) --'- VI(T2) v~(~5 SE.SE v W~T~) ; S~NSE V U2(T4 SENSE U U21T4) ' SENSE U PM63TOG£NER~TORTAPL[AD7 NOTE' SENSE LEAD N IS NOT USED P~4 NOT CONN£CIED TAPE END AND_TIE BACK. -06 -07 RII4 t 600 '- t X ROI9 120/240 X I - I R 19 240/480 - X DYNASTY CONTROL II .... I ...... I I,~1 .................. I~, , . ~.*~..,u-. j. - .... ~ ...... t ....... ~ L~SO~ J03-~-O~l sn[ co,, IWD-g[NS[] (RECONN[CT) 6 ~ s i 4 ~ 3 2 6 I S I 4 OTPC & BTPC UT IL TY TO GENSET PO~ERCO~NAND (21~0) CONTROL ~ou~ ~N OTPC/~PC ~ _ TBS OPTIONAL OUTPUT RELAYS ~ ~ LINE 43 BTPC ~ FAILURE NC 42 ~_ ~ TBI ~ . ~ J~ ~ [ ~ ~ VOL~ ~c - ~ LOW C ~ J 44 ~ 43 J E[MOT[ E-STOP ~ J I ~ ~<~ATT[RY '~ NC ~ ~ ~ ~ ~ C ~ AUXILIARY SWITC~NOTES: 1BI-~ J k2 ~ Al i ~ REMOTE RESET 3 I j ~ ~ ~ 48 6 : - 'm< VOLTAGE z CUS10~ER/ 5 I ~ NO ~ 49 ~ I ~-NO BYPASS SW~CH I. WIRE ~IZES MUST BE AS FOLLOWS: I ~11 I iNPUTSL 6 I EMERGENCT ~ ~-~ ~ 8 ,- ~ ~ NORMAL RUN I ~-GENSEI lO IRANSEER SWITCH-LEAD SIZE XUST BE AUXILIARY S~ITCH INCRJ ~SED IF A BATTERY CHARGER IS INSTALLED IN THE S~ITCH. I 22 ~: 2J' I -I ~1 8 -~ I J STOP / DATAI ~ ~ ~ :9 W,IH NO BATT CHARGER-LEADS I-I, ~2, -B, -4, -5 USE COL A. , 3~ ~ 3, , ~ 9 , , ~ (WHEN USED . OATA~ ~- 5~ ~ ~ :NO~ BYPASS SWITCH W.TH 2 A,P CHARGER-LEADS '-I ~ '-3, USE COL. B TBI'IO~ - A2 ~ Al - m~ II -- (SEE NOTE 9) ~ AUXILIARY SW~TCN W TH I0 AMP CHARGER-LEADS I-I & I-~. USE COL. C ~ 13 J -- (SE[ NOIE I0) 2 I 14 ~ ~ I ~ I RELAY ~ODULE ' ,S I J I 4 J J 5 ~~ GND 3. FOR NULTIPLE TRANSFER SWITCHES, DUPLICATE RUN ~l FOR EACH TBI-12 ~ 44 + 4~~ [USED 8~ (JOA) Il ~ J - I ~ SOURCE I~ j NOT --A2 ~ Al FUSED B~ (IOAI 18 .... CONNECTEDJ CO~ ~ ~CO AUTO /~. ~ ~3 B~ 4 CONNECT] AN OPEN DRY CONTACT BETWEEN THE APPLICABLE S~ITCHED B~ ISA) 19 L NC ~ NC~ -- ~ R~T , GND 20 ~ / ~-2 --~ TE~ NAt AND CO~ON (lB2-8). FOR REMOTE TEST, [LIVATO~ ~ -- S REMOTE TEST TRANSFER INHIBIT AND LOAD SHED. CLOSE TO ACIIVATE, SOURCE 2 n~ cO~ JpRE.1~A~SFER ~ TRANSFER INHIBIT GND 22 .~ CONNECTEDL~- ~~ SEE NOTE 4 6 .6 ,NC] . ~ ~ ~ LOAD SHED IOPTIONAL)I 5. CON'ACIS RATED: 4 A~PS AT 30 VDC ~ No~ ~o~0T~s[~ _~ co~oN _ OR 20V ~AX. ~ SOURCE ~' ~ ~8 CO~ J O~llO~Al ~[l~O~ I~T[B~ACE ~ AVAILABLEJ~O~Nc i ~NO] IBI~BE ~[ ~ 6. REFER TO ONAN 900-0529 POWERCOM~AND NETWORK -- ~ ALLATION & OPERATION ~ANUAL FOR WIRING XEATER NET DATA 2 ~ AVAiLABLEj ~u~ ~[SERADFO~ ~ 7. INPUTS FOR CUSTOMER FAULTS GROUNDED -- I~TUREUS[ ~ j SIGN~[ REQUIRED TO ACTIVATE INPUT (UAX 50 MA. ) (120 OR 240 VAC} ~ m LNC 12 ~ NC~ ~ ~ REMOTE TEST ~ TEST OR NO 13 Il3 NO RES[R~O FOR ~ i ?J SWITCH (WHEN USED) 8, INSTALL JUMPER BEIWEEN TB2-1 & TB2-2. ACIlVE JNC ~ ~5 NC~tO4DS~E~ 9. USE STRANDED TWISTED PAIR WIRES (PART~ 334-1350 ~6 ~ CO OR EgUAL) WHEN CONNECTING DATAI AND DATA 2 TO - THE ~ETWORK. NOl E: TB3,JI4 AND JI5 ARE OPTIONAL AND ARE ONLY 20 OR 240 VAC SOURCE PROVIDED WHEN NEEDED FOR INSTALLED OPTIONS O. TRGNSFER SWITCH SHOWN CLOSED TO NORMAL (PLUG CONNECTION) BYPASS SWITCH SHOWN NEUTRAL POSITION. I. CONT ~CTS RATED: 2 AMPS AT 30 VDC 0541-0814 ANNUNCIAIOR OR 0 60 AMPS AT 120 VAC. .' 2. 'OPEN 2ONNECIlON TO INITIAIE EMERGENCY STOP. J THESI TERMINALS HUST BE SHORTED TOGETHER tF B~ ~] / RUN ~1 ~ REMOT E~ERGENCY STOP OPTION NOT USED. GND ~ ~ SEE NOTE I / 3. 120VA OR 240VAC AT 5OW. N[I DATA ' / SEE ROTE 9 OUTPU SIGNAL 20mo 0 24VDC ~AX. HIRE DISTANCE mN FEET. ONE ~AY SIZE (MULTIPLY BY 0.3 FOR METERS) ( A~g ) A B C 16 ' I000 125. i4 l GOO 200 40 J 6 I 5 I 4 ~ 3 [ 2 I I jExported on: ~eb 24 2003 amd is an Un-Co~trolled Document 4 ~ 10.00 1 g .O7 1 9 .57 (4~9) SOLID NEUTRAL BAR SUPP~IED . NORMAL/ WITH 3 POLE MODELS ONLY. ~10.00 ~' ~10.00~ (2s~) B ~' (2s~) ~.Tg ) 25.15 ~ (44) (659) 12 .50 ~ ~ NOTES: 8) 1 UL TYPE 1 ENCLOSURE a e c 2 APPROX. WEIGHT: 225 LBS ~e~ _ MASS: 102 kg j 3 DIMENSIONS IN ( ) ARE M]LLIMETRES. ~ ~ ~.~ ~ 4 LUG CAPACITY: 300, 400 AMP (QUANtiTY 1 WIRE) 3/0-600 (95-~00) CENTER OF~ ~ MCM CU-AL GRAVITY~ (QUANTITY 2 WIRES) 5/0-250 (25-120) MCM CU-AL 55 .8~ I LUG CAPACITY: 600 AMP (1567 I ) (QUANTITY 2 WIRES) 250~500 (t20-240) MCM CU-AL. 6 SHADED AREA INDICATES WIRING AND CABLE ENTRANCE AREA DO NOT ~ INSTALL OUISIDE OF SHADED AREA. ~] [~] [~ 26.00 [ 7 WIRE BENDING SPACE CONFORMS TO NEC - (660) TABLE 373-6 (B). ARTICLE 110-16 WHICH STATES THE REOU]REMENT FOR THE M]N]MUM CLEAR I SPACE IN FRONT OF THIS UNIT. _ 9 4 POLE SWITCHED NEUTRAL TRANSFER SWITCH SHOWN. A SOLID NEUTRAL BAR IS PROVIDED WITH 3 POLE TRANSFER 1. 4 (318) ~ ~ (436) (1~ (205.23) (2S4) 4x o .438 ~o. (2S4) 54)~ . 15 AND 4 POLEI 10.00 I I I '1 I I I"1 ....................... 0310 1307 ) . J ~D~ J ~} ..... j~,,.5/~6J ........................ J . ~OTPC 300 600Al J J J ~ lADD KOTE 18 IA?IJ~ILUSI tUS IZ~-~'O?I I I ~ IsE[ SHEE1 3 . I I 4 ISEE SHEET S - JM LHSI LHS 12~-~T-OZ S]~N~.~ ~ r~CONNECTIONSor ~[~ --~ OPT ION~L :C~T~tS ~[.:D[L~Y gOBYL[ ~ ] ~EL~ SOURCE I ]l~[ FOR CUSTOHER USE NO ..... T 1,~ COH mAN~ER SH] T~ ~X~LI~Y C~S 5~RCE ? ~m~m~ NC~ TRBN~E~ NO OG ~ ~NC . RESERVED FOB FUIURE USE. ~ITCH NO m-; ~ ~ NOJ E,E~GENCY NC 0 SOURCE, ..... nUX~LJnRY I nVniLnBLE C~ ~ NC ~ NC ~-~ K3~ COH~1RESERvEoUSEO. FOR TO ENGINE GENERATOR CONTROL ~")~.~ T m~ NOJ FUlURE USE, ~FER 10 T~ INTERC~NEClI~ RR~ING F~ ~) A~B ~EDEB. JU~ L~ATION, BET~ T~ ]27-6 AV LE COH NC . ELEVAI~R ~NSET C~T~S ~g 1BARFER 5HIICH. gEN~T I ~?-e K~ [ NC COM PRE-TRaNSFER B+ ~} .... 5qJ ~ ~1o GENSE~ I ST~T > 127-8 NOTES: RHT ~z-~ TEST OR EXERCIS[ COH NC I. IBI ~ 182 HOUNTED ON l~ FRONT ~ T~ } ACTIVE TRANSFER 5NllC TS3 IS HOU~ED ON l~ LEFT GND F T ~'~ ~ ~ ~ '~-~ NOl IN AUTO I~]DE PANEL ~ THE ENCLOSURE. ~ ) G ~ ~ JZT-)~ ~ [NC ~ ~ SHOWN WIlH 50~CE NOT CON~CTED. GE~EI 2 ~ NO] A S~HN NIIH 50 CE NOT AVAILABLE. B+ ~)J2-4 62 Gl KiI ~N~T 2 5T~I J22-1B ~ 5HO~ NOT ~TIyE. CONTACTS C~NGE STATE R~I ~)j~.io D~]NG TEST ORJEXE~IS~ PERIOD. I0 ~ITER~ OPTIONAL: C~R ALUM5 ~ 5~WN NITH CO~ROL IN AUI~ATtC MODE. CONTACT5 DUAL STANDBY CONNEC1]ON5 ~ 10 AHP BATTERY ; ~CO~ J?-m CHA~ 5lATE ~EN CONTROL 15 NOT IN AUIO. r~s[ nOOlTl~nL CO~CT]O~ N~D TO ~ GENSEI ~I ~55J ~27-9 GE~A ~A~ CHARGER ALARMS ~E IF THI~ C[~l lO ~l C~T~L ]S ALARM j v j AC LINE 5HOHN NOT E. CONTACT5 C~GE 5T~E FOR ~ING U~D IN n ~n~ S?~DBY _ FAILURE ~NC ~ AN ADJUSTA~E ~IME BEFORE LO~D TRANSFER OCCURS. ~LICATION. REFER ~0 ]NIE~O~ECTION GENSEI 2 J ~SGJ ]2~-~ C~T~15 ~TED: 'SISAL D]AC~M FOR ~TAIL5. ALARM~ ~__lj GEN-B ~A~ 4 A~ Al 30 VDC OR L START 5]GNAL J ~5/J SHONN NOT ACTIVE. CONTACT5 C~GE STATE ..c°" '" A EXIERN~L ijo Bji VOLTAGE ~NC CONDITION. J HODULE ~ NO ~ BHONN UNDER ~ LON D~TT[R~ VOLT~[ CONDITION. ~NSET TO COH ]~'~ 10, BEE S~ET ~, LEVEL ~ CONTROL DISPLAY HOB~E LO BATTERY. Il. SEE S~ET 2. 3AND 4 P~E ,~ ................... , ...... 13. S~ S~ET 4. 20B VOLT 3 PHASE 14. SEE S~ET 4, 220 VOLT 3 P~SE 240 VOLT 3 PHASE OPTIONAL: ND~ ~E 380 VOLT 3 PH~E NETNORK MODULE ' t5. SEE S~ET 5. 415 VOLT 3 PHASE ~ T~ISTED PAIR ~TNORK .~DATA [ 440 VOLI 3 IE, SEE ~ET 5. 480 VOLT 3 PHASE DATA ~ L DATA 2 ~n Z t7. SEE ~ET 5, OPIIONS: ~INORK MORSE RELg~ OPTIONAL: C ~,A~ I ~ ~ SHOWN NOI ACTIV CON~ACIS CHANGE ~R GRAPH I l~IB]l STATE DDRING A ILED lO TRANSFER OR RETRANSFER INHIBIT RETRAN~ER LOAD CUR~NT ~AIL[D 10 R[TRA EVENT. I ~TTERY ~RGER C~EC] ~ JUMPER ~ ~ CLOSED INHIBIT L B~TTERY C~R~B ~L~ CO, ACT ~THEEN ~B3-53 ~ND I RETR~NSFER ]NHIBI1 TB3-54 TO INHIBIT RETR~SFER. D]GIT~ )orted on: ~Feb 25 2003 amd is an Un-Co~trolled Document 4 ~ 3 I' 2 .- SCHEHhTIC DIgQRgH Nn NB NC NN A' A~ A~ Aq As A~ A~ ~' 6~ 6~ 6~ 6s 6~ ~ .... 1~ ~" L~EUTRAL] ~R~ER NEUIR~ BAR USED 1 ON 3 POLE IRANSFER ~odu ~ e ~ ]~2-2 ~2~4 3~2-~ K3 SNITCHES ONLY. KBC -- CHARGER ~m~[~ (OPIIONAL) PG-I 2 J2-4((~-4 0 B+ ~N~ 2 K3 PROGRAMMED TRANSITION TB2-7 RELAY PB-2-- KI TRAWLER i0 NORH~ RELAY. KI K3 I i Ix' I ., ~ A~S-~ LB I I I ~:. CUSTOHER KI )I-B((PI-B ~0 SB -- ~1 I I I Ixl (~ C13 J ~LOAD CI MOIOR RUN CAPACITOR s] C14 t , ~ ~ ~'-~<(P'-~ ~ q LN ~ I, SI LINEAR ~TOR DISABLE . - RED ~ . K2 K3 . B K2 TRANSFER TO , EMERGENCY ~[LAY I i114'10 II Jif-III AI~ ~ I II I ' J[ ' - No% In Auto I~K ~I~ NOl[S:' II~-II Com F2 ~ lO. ~L DEVICES ~ESHONN DE-ENERGIZEO. WITH r6 _ T7 ___ TB ~ 312-; ~-~,~-~ P~)I)ON ~ THE TRAWLER SNIICH CLOSED TO . P~E TRA~FER SNITCH S~WN. ON 3 POLE SEE 5HEEl 3 FOR IR~SFORMER PR]~Y J~P[RS, Imi5 NINE C~CTED 10 1BI4-7 ~ 120V L-N ~IlSI i,ms WIRE ~T PRE~N] ~'I~OV L-N ~l]SJ ])-H 12. FOR 5]N~E PHASE UN]TS: . [mis wine ~ PRE~NI ON SI~E m~ ~ 120/2~0, 3 WIRE - CONNECT POWER CA~ES TO A I~0 L-N, 2 WIRE - CO~ECT POWER CABLE5 TO A AND ~UTRAL ER EB ~ I ~.:~'~ , · ~ ' · J~ · I I" ~&, 1~4-oc,-o~1 ~ I ~ I I'~ ~ I'm* I~.~ ~/-." L*~. s,n~ I~-~ -oq ..... J..~.. "1 I~.~c"'~.~r'*'"l.~'-~ '-~'.m !..~ .~..~J ........ U~,~,S,~, ;~-OC~-O~ s~,co.. J WD-TRANSFER SW TCH ,:~,,:. ,,],-,], ~m-~m ,],,,,-]. ~,~&~,~ ~,~-~A SPIC A PGA 0626_2327 ~.s D · 2 J . 6 ~ ~ ~ ~ ~ 3 2 J .Exported on: ~Feb 25 2003 a~d is an Un-Co~trolled Document 0626_2327 IDI Pro/ENGINEER VDLTRGELINE TOL]NE PON£E MODULE 2 TRANSFORMER CONNECTIONS ~CONNECTIONS FOR SPECIRL HYE AND DELTR F~P~LICATION5 12o VAC Tm~ , , ~ Tm NITH GROUNDED NEUTRAL TH]S IS THE FACTORY C~NF]GURAT]ON L-N ~ ,~ 4 ~ I ~ HIRE 3-HIRE, 3-PHASE DELT~ OR NYE l. D/SCONNECT THE NEUTraL SENSING N]RES HITH NO NEUTRAL OR UNGROUNDED NEUTRAL FROM TBI~-7 ~ TBI4-~ ONTHE POHER MODULE. N~ NN E~ EN 3 HIRE N~ NC NN E~ EC EN ~ 4 HIRE Ng NB 3BO-qBO VRC TBi Bi TBI3 BI 4 WIRE SEE 0626-232B FOR GO0 VOLT CONNECTIONS. Exported on: ~Feb 25 2003 and is an Un-Co~trolled Document 4 ~ 3 } 2 1 - L ~ I I ~ IsE[ s~EeT L ! I I ~ Is[[ s,[[~ · : - JM REAR VIEN OF DOOR LEFT SIOENALL REAR HALL OF CABINEl ]2-~~5 ]2-? ~ .~ -- T~-55 II 13 ]2-5 N~ 15 ~ED DIGITAL MODULE 2 JZ-lo I~ -r~-5s o~ ~ ~[ m -r~-~7 .o~s o~Y. TB3-59~ - T~-58 ~R~NT J23 ]24 .-- P~L PI-I PI-2 PI-3 PI-5 ~UTR~ ~R IS ~ ~,~~J~ J25~ ·~tC~]~l)' TB~EZ_~ ~ 3 ~[ HO~LS ~. . TBIfi K3 n TBI2~ -il-5 4 3 G 5 B ? I- 2-2 Pl-~ P}-IO HER "ODUL'E 2 ,~,5 ~ ~ s5-c ~ EE SHEET 3 FOR T~II, Jl-IS~ Lg3-4 gl-l- 4* J~PER CONNECIION5. TBI2-?- 55 KI-7 K3-S- 6G ~ N ALL SIN~E P~SE, 2 OW 3-HIRE UNIIE: JOVial) THE Hl~5 CONNECIED FROM JI-2 TO TBi2-I K3 ~32-1 ~3-6- B~ -H~ FROH ~1-14 TO TBH-] ~[ NOT PRESENT. INTHE NI~S CONNECIED FROM JJ-3 TO K]-4 ~D FROH ~ & TBH-?- ti ItT~L4_L_ Id I~ ADDITION, ON 120 v~l L-N, 2-NI~[ UN]~5: K3-?- l~ ~e :~-- :~ Jl-15 TO K2-4 ~RE NOT PRE~NT. THE HIRE '} (0NNE[T[B ~ROH ~1-4 lO TB)2-~ NIL[ BE Jl-10 Lji-i2 /C0~ECTED FROM KI-4 TO TBI2-7 ~O THE HIRE K2 · j CONNECTED FROH K2-4 TO ~BI4-4 HILL BE J? P2 Jl?-5- 22-S3-~ ' '~'~ 1,,, ~, Il.' ......... J'.,'., '--'-- l, ........ I LARRY"~1" ~4-~t-o~l s tco,t / WO TRANSFER SWITCH I ........ IP .... "1' ' ' '. I~ , ,, I ............ ' ,~o-~.ov~c I I - I I 6 t s i 4 T 3 2 I Exported on: ~eb 25 2003 aqd is an Un-Co~trolted Document .4 ~/ .3 I 2 ~t I REAR VIEW OF DOOR LEFT SIDEWALL REAR WALL OF CABINET B~ GRnPH T~ KEA ~ rB]-52 Il -- ~0-4 ~ 4 ~E 15 OIGIT~L HOOULE 2 ~ . c~m , KBC m 3 ~[ HOWL5 I fBI MODULE ~ m~n~ ~E ~ 15. HIRI~G FOR RELAYS K~ AND KE~ IS IYPIC~. ~ ~ ~ ~ ~ ~ POHEI C~CTION5 TO COIL5 ~Y VARY 5LI~TLY ~ 'K2~~ ~ ~ DEPD DI~ ~ THE NUHBER OF ~LA~ INST~LLED. ]l PI ~ CAUTION: DO NOT DISCONNECT THE ~RRENT ~OULE J~J' J z J~ I"JJ z 2 SECONDARIES ARE 5HORIED. TO SHORT SECONDARIES ATTACH ' THE SMORT]NG B~R TO ~ CENTER OF T~ BEING 5~E ~ ~]-~[ s ~ ~ T~ COR~NT TRA~FORUERS ARE SHORIED DURING SHI~ING. BATTERY J 4 I t ~ m3-43 ~ ~ TB4 BY LO~ENING ALL OF THE SCREHS ~D LIFTING IT OUT i~k' m5 ~3-44 K] ~9 ~ ~ ~ ~ ~ ~ ~ - . ~ TB3-~5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~J~J8 7 G 5 4 3 ~ i I.I -- 32P2 SUBMITTAL IDENTIFICATION FORM PROJECT: FIRE STATION #'15 & WESTSIDE POLICE STATION OWNER: CITY OF BAKERSFIELD -- PUBLIC WORKS DEPT. ARCHITECT: RRM DESIGN GROUP C.C. COLOMBO CONSTRUCTION CO., INC. JOB #03-016 3211 Rio Mirada Drive Bakersfield, CA 93308-4045 Attn: Priscilla Hallmark, Sr. Project Administrator Phone: 661/316-0144 Subcontractor/ Supplier The Subcontractor will review and approve not only the tieJd dimensions, but the construction criteria and has also made written notations regarding any information in the shop drawings/submittals that do not"bouform to the project documents. This shop drawing/submittal has been coordinated with all other shop drawings/submittals received by this Contractor. REVIEWED BY: {~IGNATURE OF ~SUBONTRACTOR~ { I YPE OR PRINT NAME} TITLE: (GC WILL INSERT) 3 · (~ ARCHITECT/ENGINEER'S REVIEW SPEC. SECTION: //~g[ ~ , ~ - SHOP DRA ¥tNG SHOP D~WINGS: PRODUCT DATA: '-~ APPROVED AS COR~nCT~D REVISE AN'D RESUBMIT SAMPLES: NOT APPROVED ~:.. ~-~' -- COMMENTS KfTACHED · '.r OTHER: Approval is only for conformance with the design concep~ o~ the project and compliance GENE~L CONT~CTOR TO REVIEW with the in. formation given i~ Documents. Contractor is respor, sd;le · '" ': REVIEWED BY 8ime~ss. on:~ ~o be cord'ir~md ai3d cor~e!ated COLOMBO CONSTRUCTION Co. INC./ ~he job site, {or infc,~matkm f{'~at pe~'~:ai.r~s sole},y to the fabricalion process m' r~,~ By: ~fA ~ ~~~ , of C°nstruct~°n; and for coordination of the wm'kall ~ades. ~ '~ -- - - , THOMA ELnCTRIC, INC. V K:~03-016 Bak. Poi~ce-Fire S~a~~D,DOC ~E'-,'!SEg: ;32/21/03. 2:35 PM ~ ~t~OC I~ VO(~ Cummins West, Inc. 4601 E. Brundage Lane Bakersfield, CA 93307-2311 (661) 325-9404 · Fax (661) 861-8719 Standby Power System PROJECT: City of Bakersfield [ire Station No. 15; Cummins West Inc. 603-037 Submittal EmergenCy Generator Section 1~612 / Submitted to: . Submitted by: Contra Costa Electric, Inc. Cummins West Inc. 3208 Landco Drive 4601 East Brundage Lane Bakersfield, Ca 93308 Bakersfield, Ca 93307 (661)322-4064 March 14, 2003 Customer Assistance San Leandro, CA Arcata, CA Bakersfield, 'CA Redding, CA Fresno, CA W. Sacramento, CA (800) 595-5050 (510) 351-6101 (800) 595-5050 (661) 325-9404 (800) 595-5050 (800) 595-5050 (916) 371-0630 www.west.cummins.com JOB NAME:~ Fire Station No. 15 CUSTOMER: Contra Costa Electric, Inc. CWI REFERENCE: 603-037 INDEX FOR THE SUBMITTAL Warranty Bulletin AB2001/AB-2003 Prototype Test Certification PTS-106C SECTION I ONAN Generator Set BUlletin S-1128h Generator Control S-1409a Housing Data Sheet S-1012a Dual Wall Sub-Base Tank S-1391b Sound Performance MSP-112d Alternator Data Sheet ADS-211 D Automatic Voltage Regulator AC-142a Battery Data Sheet AC-150A Racor Crankcase Filter CCV4500 · PCC Remote Annunciator Panel S-1343b PCC2100 Communication Module S-1432 ATS Communication Module S-1434 OTPC Automatic Transfer Switch S-1270b SECTION II Generator Housing OUtline -'500-3281 Generator Set Outline Drawings 500-3121 Subbase Fuel Tank 500-3172 Generator Set Options 500-3177 Outline circuit Breaker 500-3278 WD - Genset Control 612-6764 WD - Genset Reconnect 630-2404 WD-Interconnection Drawings 630-1974 Automatic Switch Drawing 310-1307 WD-Transfer switch 626-2327 BILL OF MATERIAL Model/Order Qty. Description- desi.qnation Supplier I 175 DGFB Generator Set, CUmmins/Onan Diesel fueled standby power rated at 175 kW, 120/208 volt, 4 wire, 60 HZ at 1800 RPM, with standard equipment per bulletin # S-1128h and the following accessories: · Jacket water heater 120 volt, 1 O · 12 volt starting system · PowerCommand 2100 Control · PMG alternator with regulator · 600 Amp, 3 pole, mainline cirCuit breaker' · 12 lead / 105 deg rise alternator · Group 31 battery & rack inside of housing · Weather protective housing and mounted muffler · Double Wall (12 hour) Fuel Tank UL listed · Cooling system 50 degree C. · Oil and coolant drains extensions · EPA certified engine · Vibration isolators, Pad type .Model/Order Qty. Description desiqnation Supplier 1 OTPC-600 Automatic Transfer Switch Cummins/Onan · 600 Amp, .208 volts, 3 O, 4 pole with standard equipment per bulletin# S-1270b plus the following optional equipment: · Nema 1 Enclosure · Level two control with meters · Battery charger, 2 amp 12 volt · Exerciser clock I Factory 0.8 PF full load test with report 5 Year Comprehensive Warranty 2 Copies operation, parts, and maintenance manuals START- UP AND TESTING On completion of installation by others, cummins West Inc. 'service Personnel will perform a standard' installation inspection to include the following: · Check all contractor termination's on generator set and ·transfer switch · Check all mounting hardware and anchors associated with the generator set and transfer switch · Check phase rotation (three phase motor loads) · Inspect soundneSs of all parts, proper installation, correct settings, proper alignments, make any necessary adjustment for proper operation · Test safety devices Service persOnnel will then fill the engine generator with oil and antifreeze and install the batteries as recommended by the manufacturer. After,initial start-up service personnel will perform the following connected load tests, Cold start test · Operate for 2 hours @ 100% load cOncurrently with inspection and training, resistive load bank provided. · Operate and test with connected load. All pertinent data will be recorded, i.e., voltage, frequency, kilowatts, power faCtor, load current, oil pressure, water temperature and ambient temperature. Recordings will be made every fifteen minutes the duration of the field tests. Service personnel will demonstrate all alarms and safety shutdowns. Battery charger and jacket water heaters will be demonstrated at this time. No fuel is provided for testing. Two copies of test reports will be forwarded within ten (10) days. Testing .during normal hours of operation 8am -4pm M-F. Other times available upon request as quoted by the service department. · TRAINING Cummins West Inc. certified technician will· instruct the operating and maintenance ....: _.:., personnel in procedures for starting, testing and operating of the standby diesel, driven generator set, automatic transfer switch and accessories concurrently with load testing of system. Onan Worldwide Warranty and Extended Coverage Program Options BaSe warranty 1-Year Base Warranty L028 . The complete electrical power system (generator set, controls and associated switches, .switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and Workmanship for a period of one year from the date of system start-up. Said coverage shall include parts, I~bor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's standard published limited warranty. Standby Applications 2-Year Comprehensive Extended Coverage L029 For standby power applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-soume manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of two years or 1500 hours, whichever occurs first from the date of system'start-uP. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's. standard published limited warranty. There' shall be no deductibles applied to said warranty. 5-Year Basic Extended Coverage L030 For standby power applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-soume manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of five 'years or 1500 hours, Whichever occurs first from the date of system start-up. Said coverage shall include replacement parts for the entire coverage, period as well as the labor to replace warrantable parts, through the second year of coverage, per the manufacturer's standard published limited warranty.' The owner is responsible for all expenses beyond the base w~r~eriod except as described above. There shall be no deductibles applied to said warranty. ~ 5-Year Comprehensive Extended Coverage L031 For standby power applications only, the complete electrical power system (generator set, controls and' associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall 'be warranted by said manufacturer against defects in materials and workmanship for a period of, five years or 1500 hours, whichever occurs first from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per the manufacturer's standard published limited warranty. There shall be no deductibles applied to said warranty. t0-Year Major Components Extended Coverage L041' FOr standby power applications only, the complete electrical power system (generator set, controls and associated switches, switchgear and accessories), as provided by the single-soume manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of ten years or 3000 hours, .whichever occurs first from the date of system start-up. Said coverage shall include replacement parts, as specified, for the entire coverage pedod, as well as the labor to replace warrantable pads, through the second year of coverage, per the manufacturer's standard published limited warranty. The owner is responsible for all expenses beyond the base warranty period, except as described above. There shall be no deductibles applied to said warranty. {32000 Onan C~rporation. onan is a registered trademark of Onan Corporation.. Cummins is a registered trademark of Cummins Engine Co~oany. AB2003 2/2000 Utility Load Management Applications~'* 2-Year Utility Load Management Comprehensive Extended Coverage L053' For Utility Load Management ** applications only, the complete electrical power System (generator set, controls and associated switches, switchgear and accessories), as provided by the single-source Manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of two Years or 1500 hours, Whichever occurs first from the date of system start-up, said coverage will include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per manufacturer's standard'published limited warranty. There shall be no deductible applied to this warranty. 5-Year Utility Load Management Basic Extended Coverage L054' For UtilitY Load Management **' applications only, th,e complete electrical power system (generator. set, ControlS and associated switches, switchgear and' accessories), as provided by the single-source. Manufacturer' shall be'warranted by said manufacturer against defects in materials and workmanship for a period -of five years or 4000 hours, whichever occurs first from the date of system start-up. Said coverage will include replacement parts for the entire coverage period, as wail as the labor to replace warrantable parts through the second year of coverage, per manufacturers standard published limited warranty. The owner is responsible for 'all expenses beyond the base warranty except as described above. There shall be no deductible applied to this warranty. 5-Year Utility Load Management ComPrehensive Extended Coverage L055' For Utility Load Management ** applications only, the complete electrical power system (generator set, controls, and associated switches, switchgear and accessories), as provided by the single-source manufacturer shall be warranted by said manufacturer against defects in materials and workmanship for a period of five years or 4000 hours, whichever occurs first from the date of system start-up. Said coverage shall include parts, labor, travel expenses, and labor to remove/reinstall said equipment, per manufacturer's standard published, limited warranty. There shall be no deductible applied to this warranty. Prime Power Applications 2-Year Prime Power Extended Coverage L040' · For prime power applications only, the complete electrical power system (generator set, controls, and .associated switches, switchgear and accessories), as provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of two years or 6000 hours, whichever occurs first from the date of system start-up. Said coverage shall include replacement parts and the labor to replace warrantable parts, per the manufacturer's standard published. limited warranty. The owner is responsible for all expenses beyond the base warranty .period, except as described above. There shall be no deductibles applied to said warranty. Rental Power Applications 3'Year Prime Power, Rental Application CoverageL093 For prime power rental applications only, the complete electrical system (generator set, controls, and associated, switches, switchgear and accessories), as'provided by the single-source manufacturer, shall be warranted by said manufacturer against defects in materials and workmanship for a period of three years or 6~000 hours, whichever occurs first from the .date of system start-up. Said coverage shall include replacement parts and the labor to replace warrantable parts, per the manufacturer's, standard published limited warranty..The owner is responsible for all expenses beyond the base warranty period except as described above. There sha Ibe no deductibles applied to said warranty. *These programs are available only in the United States and Canada. **Utility Load Management extended coverage warranties are available only for equipment operating under a contract through an apProved electrical utility load management program. Prime power applications are not eligible for Utility Load Management extended coverage warranties. Product mUst be applied and operated in accordance with Power Ratings set out in the Commercial Worldwide 'Limited Warranty AB2001. ©2000 Onan Corporation. Onan Is a registered trademark of Onan Corporation. Cummins Is a registered bademark of Cummins Engine Company.. AB2003 2/2000 Commercial. Worldwide Warranty Commercial Gonerator Set Transfer Switch Switchgear (~ Power Limited Warranty Copyright©2002. Cummins Power Generation is a mglstemd tradcnmrk of Cummins Inc. All Rights Reserved. AB2001-01 12/2002 1 Base Coverage Coverage Period Commercial Generator Set and Transfer Switch This is a limited warranty Which applies to all Cummins Power Generation® brand Commercial Generator Sets and associated Accessories (hereinafter. referred to as "Product"). Product will be free from defects in material and workmanship for a period of one (1) year from the date of "in service" or 18 months from shipment (24 months for permanently installed equipment)to the first end user,, whichever comeS first. (Permanently installed is defined as Product installed and intended to remain in place for its lifetime, for example, where a generator Set must be installed in a building during the early stages Of construction. This does not include applications such as a generator set mounted on a concrete Slab and hooked up to a building.) Commercial Switchgear This is a limited warranty, which applies to all Cummins Power Generation® brands Switchgear and associated Accessories (hereinafter referred to as "Product"). Product will be free from defects in material and workmanship for a period of one year from the date of "in service" or 18 months from shipment to the first end user, whichever comes first. All Commercial ProdUct Repair or replac, ement parts are warranted for ninety (90) days from the date of purchase, excluding labor and travel expenSes except in those cases where the end user has paid these expenses for a previous repair. Non-Cummins Power Generation accessories are not covered under this warranty. In the case of Product used for rental or demonstration purposes, the base coverage period begins onthe date the Product is first used for such rental or demonstration purposes. This · warranty is extended to all subsequent owners of the 'Product during the coverage period. Said coverage shall include parts, labor, travel expenses and labor to remove/reinstall said Product. See your Distributor for details. Cummins Power Generation Responsibilities Cummins Power Generation's liability and owner's sole remedy are limited to the repair or replacement, at Cummins Power Generation's option, of the Product or parts that do not· conform to this warranty. In accordance with Cummins Power Generation's Warranty Administration policies, Cummins Power Generation will pay for the parts and labor.required to repair th'e Product and, when necessary, reasonable, labor expenses associated with the . removal and reinstallation of the Product if such work is done by an authorized Cummins Power Generation/Onan Distributor or designated service representative: In accordance with Cummins Power Generation's W~rranty Administration policies, Cummins Power Generation will pay limited travel expenses (excludes mobile applications) for generator sets 20 kW and' above, transfer switches and switchgear total round trip is limited to 500 miles (800km) and 11 hours travel time and for generator sets I~elow 20 kW total round trip is limited to 100 miles (160 km) and 2.5 hours travel time when necessary to make on-site repairs. The cost of maintenance items such as oil, filter elements, belts, hoses starting batteries and light bulbs will be paid for by Cummins Power Generation when such items are not reusable because of the warrantable failure. Copyright~2002. Cummins Power Generation is a registcrc'-d trademark of Cummins Inc. All Rights Re. se. rved. AB2001-01 12/2002 2 Owner's Responsibilities The owner is obligated to install, operate and maintain the Product in accordance with the recommendations published by Cummins Power Generation, including, without limitation, operating within power rating designation set out in Power Rating section for generator sets, below.* The owner is responsible for the costs associated with such maintenance. The owner · is responsible for any adjustments which may be required beyond 90 days from the in service date. ,' Prior to expiration of the applicable warrantY and within 30 days after discovery of the warrantable failure, the Owner must notify an authorized Cummins Power Generation/Onan DistribUtor or designated repair facility of any warrantable failure.and have the repair or replacement made by such facility. Installation inspection and initial start-up of Commercial Product must be conducted by an authorized Cummins Power Generation/Onan distributor or designated representative. The owner is responsible for payment of any of the following expenses that might be incurred as a result of a'failure under the terms of this warranty: 1. Rental equipment used to' replace the Product being repaired, other downtime expenses, and all business costs and losses. 2. Telephone, communication, living and travel expenses incurred by the owner. 3. The premium costs for overtime .labor requested by the owner. 4. The cost of airfreight or other extraordinary expenses for' shipment of parts over and above premium surface transPortation. 5. Any other consequential or incidental amounts. *Power Ratings Cummins Power Generation generator, sets must be applied within the following rating designations: Standby Power Rating The standby power, rating is .aPplicable for supplying emergency power for the duration of normal' power interruption,. No sustained overload capability, is available for this rating. This rating is applicable to installations served by a reliable normal utility source. This rating is only applicable to variable loads with an average Icad factor of 80% of the standby rating for a maximum of 200 hours of Operation per year. In installations served by unreliable utility sources (where Outages last · longer or occur more frequently), where operation is likely to exceed 200 hours per year, the prime power rating shoUld be applied. The standby rating is only applicable for emergency and standby applications where the generator set serves as the back-up to the normal utility source. No sustained utility parallel operation is permitted with this rating.. For applications-reqUiring' sustained utility parallel operation, the prime power or base Icad rating must be utilized. · Prime Power Rating The prime power rating is applicable for supplying electric power in lieu of cOmmercially purchased power as set out below. The nUmber of allowable operating hours per year is unlimited for variable Icad apl~lications but is limited for constant Icad applications as described below: Copyright~2002. Cummins Power Generation is a registered trademark of Cummins Inc. All Rights Reserved. AB2001-01 12/2002 3 Unlimited Running Time Power Prime power is available for an unlimited number of annual operating hours in variable load applications. Applications requiring any utility parallel operation at constant load are subject to running time limitations. In variable load applications, the average load factor should not exceed 70% of the prime power rating. A 10% overload capability is available for a ·period of one hour within a twelve hour pedod of operation, but not to exceed 25 hours per year. The operating time at or above the Prime Power Rating must not exceed 500 hours per year. ' Limited Running Time Prime Power Prime power is available for a limited number of annual operating hours in constant load applications such as interruptible, load curtailment, peak shaving and other applications that' normally involve utility parallel operation. Generator sets may operate in parallel with the utility · source up to 750 hours per year at power levels not to exceed the Pdme Power Rating. Any application requiring more than 750 hours of operation per year at the Prime Power Rating should use the Base Load Power Rating. '" Base Load Power Rating The base load power rating is· applicable for supplying power continuously to a load up to 101)% of the base rating for unlimited hours. No sustained overload capability is available at this rating. This rating is applicable for utility base load operation. In these applications, generator sets are operated in parallel with a utility source and run under constant loads for extended periods of time. Note: In determining .average load factor, loads of less than 30% are considered as 30% and timeat standstill is not counted. Limitations Cummins Power Generation is not responsible for the repair or replacement of Product required because of normal wear, accident, misuse, abuse, improper installation (such as installing a 'generator set designed .for stationery use in a mobile application), lack of maintenance, unauthorized modifications, improper storage, negligence, improper or contaminated fuel, or use of pads that do not meet Cummins Power Generation specifications. :. NORMAL WEAR: This warranty will not cover repair where normal use has exhausted the life of a part or Product. All mechanical devices need pedodic parts replacement and service to perform well. It should be remembered that the service life Of any product is dependent on the care it receives and the conditions under which it has to operate. Coolant heaters will be covered for a period of one year from date of start-up. This warranty shall not apply to starting batteries. THERE IS NO OTHER EXPRESS .WARRANTY, AND NO PERSON IS AUTHORIZED TO GIVE ANY OTHER WARRANTIES OR TO ASSUME ANY OTHER LIABILITIES ON CUMMINS POWER · · GENERATION'S BEHALF UNLESS MADE OR ASSUMED IN WRITING BY AN OFFICER OF CUMMINS POWER GENERATION. IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO'THE PERIODS OF COVERAGE SET FORTH ABOVE. TO THE EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. IN NO EVENT IS CUMMINS POWER GENERATION LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Copyrlght~2002. Cummins Power Gcnsration is a registered trademark of Cuminins In~. All Rights Reserved. AB2001-01 12/2002 4 This warranty gives tile owner specific legal rights. The owne[ may also have other rights which vary depending on .local laws. In some areas, local laws do not allow limitations on how long an ":< implied warranty lasts or do not allow the exclusion of incidental 6r consequential damages, so the above limitations may not apply to ¥ou. Extended Coverage** Features Several levels of Extended Coverage are available on cOmmercial Products. Basic, Comprehensive, Maior Components***, Prime Power and Utility Load Management. ' Extended Coverage programs are available only in the United States and Canada. Cummins Power Generation provides total system coverage for all Commercial Product and associated Accessories. There**see AS2003-01.are NO deductibles applied'to these programs. Coverage Period - Generator Set or Transfer Switch ~ll~witchgear Cummins Power Generation Responsibilities WarrantY Base Comprehensive Basic Comprehensive Prime Power Major Utility Load Program Warranty Extended Extended Extended Extended Component Management · Coverage Coverage COverage Coverage Extended Comprehensive Coverage** Extended · · Coverage Generator Set L028 L029 L030 L031 L040 L041 L053 Sales Transfer G002-7 G006-7 " G004-7 G007-7 N/A G008-7 N/A Switch Sales · Feature Switch RFQ RFQ RFQ RFQ' RFQ RFQ Pd3Q Gear ..... " Sales Feature Years From I 2 5 5 2 10 2 Date In Service Hours Unlimited 1500 1500 1500 6000 3000 1500 Covered ' Months From 18/24'***' 30/36**** 60/66**** 60/66**** 30/36*~'** 120/126'*** 30/36**** Shipment to First End User Unit Removed Pre, approved Preapproved Year I Only Pre. approved Year 1 Only Year ] Only Preapproved 1~ einntMI . Regions ' Worldwide U.S. and U.S, and U.S. and U.S.. and U.S. and U.S. and Covered Canada Canada Canada Canada Canada Canada Only Only Ouly Only Only Only Product Generator Generator Generator Generator Generator Diesel 200+ KW Diesel j Covered Set or Set or Set or Set or Set or Generator Set Generator Set or Transfer Transfer Switch Transfer Transfer Switch Transfer or Transfer Transfer Switch or Switch or or Switch or or Switch or Switch or Switchgear Switchgear Switchgear Switchgear Switehgear Switchgear Switchgear Labor ..... Standard Standard Through Standard Standard Through Standard Year 2 Year 2 , Only Only · *Major Components Extended Coverage provides only replacement parts for the following major components: Engines - Cylinder block, camshaft, crankshaft, connecting rods and flywheel; Alternator - main rotor, main stator and drive'disc; Transfer Switch - actuator motor and main contacts; 8witchgear - buswork and main circuit breaker.' · **See AB2003-01 for details regarding extended coverage options. · ***Warranty coverage is extended an additional 6 months for all permanently installed generator set or transfer switch. Permanently installed is defined as Product installed and intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of ~::~: construction. This does not include applications such as a generator set mounted un a concrete slab and hooked up to a building. This does not apply to switchgear. Copyr/ght~2002. Cummins Powe? Generation is a registered trademark of Camm/ns Inc. All Right/Reserved, AB200I-O 1 12/2002 5 Coverage Period - Generator Set or Tran;fer Switch or Switchgear Cummins Power Generation Responsibilities (Continued) Warranty UtiliOJ Load Utili~ Lead RS 12000 Intentionally Intentionally Intentionally Intentionally Program Management Management Residential Blank Blank Blank Blank ' Extended Comprehensive Standby Coverage Extended ' Coverage Generator Set L054 L055 Standard Sales Feature Transfer Not Available Not Available Standard -. Switch Sales Feature Switch RFQ RFQ Not Available Gear Sales ' Feature Years From 5 5 2 Date In . Sca-vice ' Hours 4000 4000 Maximum 200 Covered Hours Per Year Months From 60/66**** 60/66**** 18/24**** Shipment to First End User. Unit Removed Year I Only ! Preapproved Year 1 Only ReinstallI . Regions U.S. and U.S. and Worldwide Covered Canada Canada Only, Only Product Generator Generator Generator Covered Set or Set or .Set and : Switchgear Switchgear Transfer Switch RST60/100/20 0 Labor Through Standard Through Year 2 Year 1 Only,,, O. nly***** ****Warranty coverage is extended an additional 6 months for all permanently installed generator set or transfer switch. Permanently installed is defined as · Product installed and intended to remain in place for its lifetime, for example, where a generator set must be installed in a building during the early stages of construction. This does not include applications such as a generator set mounted on a .concrete slab and hooked up to a building *****Year 2 coverage is parts onl~,. , · . Owner's Responsibilities Under Comprehensive Extended Coverage, owner responsibilities am identical to those nOted under the Base Warranty. Under Basic Extended Coverage, the owner is responsible for all expenses beyond the Base Warranty pedod except the cost of the failed warrantable part and the labor to remove/replace such failed part through the second year, as specified in the Base Warranty. Under Major Components Extended Coverage, the owner responsibilities are identical to those listed under Basic·Extended Coverage up to year 5 or 1500 hours, whichever occurs first. In years 6 through 10 or hours exceeding 1500, up to 3000, the owner is responsible for all expenses except the cost of the failed warrantable major component as specified under Cummins Power Generation's Responsibilities. Copyfight~2002. Cummins Power Ocncmtion is a rcgistered trademark of Cummins Inc. All Rights Pu=scrvcd. AB2001-01 12/2002 6 · Under Pdme Power Extended Coverage, the owner is responsible for all expenses beyond the BaSe Warranty period except the cost of the failed warranta'ble part and the labor to remove/replace such failed part as specified in the Base Warranty.. For all Extended Coverage' programs, the owner is responsible for providing written documentation showing that the product has been maintained in accordance with Cummins Power Generation's published recommendations. . . Limitations Extended Coverage options for Standby Applications' apply only to cummins Power Generation brand Generator Sets, Transfer Switches, Switchgear and associated Accessories used exclusively in emergency standby power applications. 1.0 year Extended Coverage .applies °niY to Cummins Power Generation brand diesel gensets rated 200 kW/60 Hz and above. · Extended Coverage options for Utility Load Management Applications apply only t° Cummins' Power Generation brand diesel Generator Sets, Transfer Switches, Switchgear and associated Accessories rated at 200 kW/60 Hz and above used exclusively in Utility LOad Management Applications. 2 year Prime poWer Extended Coverage applies only to Cummins Power Generation brand diesel Generator Sets, Transfer Switches, Switchgear and associated Accessories, including set mounted controls. All Commercial ~Product must be registered within the BaSe Warranty period. If this requirement is not followed,·a penalty' charge will apply.. See your Cummins Power Generation DistribUtor for details. If you have any questions regarding your warranty rights and responsibilities, you should contact your Cummins Power Generation/Onan distributor by calling 1-800-888-6626. Copyright2002. Cummins Power Generation is a registered trademark of Cummins Inc. All Rights Reserved.. AB2001-01 12/2002 7 Prototype Test Supported Emergency/Standby Generator sets-, . Certification W Onan Corporation certifies th'at industrial Cummins®/Onan® brand generator sets bearing the' prototype Test Supported (PTS) seal have been subjected to a design and development process that includes extensive prototype testing and evaluation. A PTS production model is engineered and manufactured according to documentation developed through comprehensive reseamh, design and design verification. Design verification is based on tests of pre-production prototype models manufactured .specifically tor prototype test purposes and not sold as new equipment. To be certified as a P¥S model, the generator set must satisfy these prerequisites: DESIGN= The PTS certified generator set must be designed specifically for emergency/standby applications that require high reliability and rapid response. PROTOTYPE TESTING: DeSign suitability of the PTS certified generator set must be proven by tests on pre-production prototype models. The prototype test program is intended to: 1. Confirm the engine and generator have reserve capacity beyond rating to minimize the potential of damage or shutdown dudng steady state or transient loading conditions, including momentary overloads. 2. Demonstrate generator set, controls and accessories capability to perform reliably and compatibly in service during disturbances common in actual load circuits. 3. Verify the integrity of the generator and excitation system insulation systems and electrical : .... components to withstand heating under rated load and transient overcurrent conditions. 4. Evaluate generator set mechanical and electrical strength to perform without damage dudng abnormal operating conditions, such as short circuits or out-of -phase paralleling. While operating at rated load, the generator set must be subjected to several' 3-phase short circuits of 20 second duration; After the tests, the generator set is inspected to verify that no electrical or mechanical damage was incurred by any components. 5. Determine by.endurance testing that no resonance conditions exist in' the generator set or - ~ accessories that will cause premature failure of components, on production units. - 6..Investigate and identify failure modes to minimi~,e the risk of any single component failure or human error that could lead to lack of essential electrical supply. '7.. Prov'~ie a margin of safety, by actual trials, between the generator set component design and protection systems so that the components are not damaged before the protective devices activate'a shutdown. DOCUMENTATION AND SOFTWARE: The PTS certified generator set must be documented in a single drawing package with all components identified with Onan part numbers. A PTS test certificate must be crated for each PTS generator set certifying'the PTS testing performed. QUALITY ASSURANCE: Engineering drawings, specifications and test requirements for a PTS certified generator set must be classified by components and assembly quality characteristics. A component and process inspection and' test plan must be developed and maintained to measure product conformance to documentation requirements. PRODUCTION MODEL TESTING: PTS certified generator sets must be subjected to complete pr°ductior~ tests that~demonstrate conformance to specifications at all fated conditions, including start-up, full load pick-up and a performanCe run at full rated load and power factor. 1/96 Bulletin F-927 PROTOTYPE TEST SUPPORT (PTS)' 60 HZ TEST SUMMARY 125DGEA Model: 200DGFC ,~.~~,~ 150DGFA Engine: 6CTAA8.3-G1 175DGFB 200DGFC Alternator: UCD3J The following summarizes prototype testing conducted on the designated representative prototype of the specified models. This testing is conducted to verify the complete generator set electrical and mechanical design integrity. Prototype testing is conducted only on generator sets not sold as new equipment. Maximum Surge Power: 206 kW Steady State Performance: The generator set Was evaluated to determine the stated The generator set was tested to verify steady state operating maximum surge power, was within the specified maximum limits. Voltage Regulation: + 1%' Random Voltage Variation: + 1% Maximum Motor Starting: 770 kVA Frequency Regulation: 5 % . The generator set was tested to simulate motor starting by Random Frequency Variation: + 0.50 % applying the specified kVA load at Iow lagging power factor transient Performance: .' (0.4 or lower). With this load applied, the generator set recovered to a minimum of 90% rated voltage. The generator set was tested to Verify single step loading capability as required by NFPA 110 and verify acceptable voltage and frequency response on load addition or Alternator Temperature. Rise: rejection. The following results were recorded: I The highest rated temperature rise ( 150 °C) test results are reported as follows to verify that worst case temperature rises Full Load Acceptance: do not exceed allowable NEMA MG1 limits for class H insulation. Tests were conducted per IEEE 115, rise by Voltage Dip: 25.8 % resistance and embedded detector, with the rated voltages. Recovery Time: 1.7 Second Only the highest temperatures are reported. Frequency Dip: 4.75 % Location Maximum Rise (~C) Recovery Time: 3.2 Second Full Load Reiection: Alternator Stator 86 Voltage Rise: ' 19.2 % Alternator Rotor 91 Recovery Time: 1.2 Second Exciter Stator 37 Frequency. Rise: 3.9 % Exciter Rotor 47 Recovery Time: 1.7 Second Torsional Analysis and Testing: Harmonic Analysis: (per MIL-STD-705B, Method 601.4) The generator set was tested to verify that the design is not Line to Line Line to Neutral subjected to harmful torsional stresses in excess of 5000 psi. A spectrum analysis of the transducer output was conducted Harmonic No Load Full LOad No Load Full Load over the speed range of 1200 to 2000 RPM. 3 0.06 · 0.184 0.23 0.14 5 0.89 0.79 0.82 0.76 Cooling System: 40 °C Ambient 7 0.73 2.05 0.72 2 0.5 in. H20 restriction 9 0.03 0.03 0.77 0 The cooling system was tested to determine ambient '11 0.09 0.64 0.05 0.62 temperature and static restriction capabilities. The test was 13 0.04 0.53 0.05 0.53 performed at full rated load in elevated ambient temperature 15 0.01 0 0.13 0 under static restriction conditions. Durability: EleCtrical and Mechanical strength: The generator set was subjected to a minimum 500 hour The generator set was tested to several s!ngle phase and endurance test operating at varialbe load up to the standby three phase faults to verify that the generator can safely rating based upon MIL-STD-705 to verify structural soundness withstand the forces associated with short circuit conditions. and durability of the design. The generator set was capable of producing full rated output at the conclusion of the testing. Cummins Power Generation Specifications May Change Without Notice. PTS- 106C Diesel Generator Set Model DGFB 60 Hz ~219 kVA Standby 160 kW, 200 kVA Prime Description '" Features The Cummins Power Generation DG-series commercial UL LiSted Generator Set - The complete generator set generator set is a fully integrated power generation system assembly is available Listed to UL2200. providing optimum performance, reliability, and versatility for Cummins Heavy-Duty Engine - Rugged 4-cycle industrial stationary standby or prime power applications, diesel engine delivers reliable power, Iow emissions, and A primary feature of the DG GenSet is strong motor-starting fast response to load changes. capability and fast recovery from transient load changes. The Alternator - Several alternator sizes offer selectable motor- torque-matched system includes a heavy-duty Cummins 4- starting capability with Iow reactance 2/3 pitch windings, Iow cycle diesel engine, an AC alternator with high motor-starting waveform distortion with non-linear loads, fault-clearing kVA capacity, and an electronic voltage regulator with three short-circuit capability, and class H insulation. The phase sensing for precise regulation under steady-state or alternator electrical insulation system is UL1446 transient loads. The DG GenSet accepts 100% of the Recognized. nameplate standby rating in one step, in compliance with NFPA 110 requirements. Control Systems - The PowerCommand electronic control is. standard equipment and provides total genset system The standard PowerCommand® digital electronic control is an integration, including automatic remote starting/stopping, .integrated system that combines engine and alternator precise frequency and voltage regulation, alarm and status controls for high reliability and optimum GenSet performance. .message display, AmpSentryTM protection, output metering, · Optional weather-protective housings and coolant heaters auto-shutdown at fault detection, and NFPA 110 . shield the generator set from extreme operating conditions, compliance. PowefCommand control is Listed tO UL508. Environmental concerns are addressed by Iow exhaust Cooling System - Standard cooling package provides emission engines, sound-attenuated housings, exhaust reliable running at the rated power level, at up to 50°C' silencers, and dual-wall fuel tanks. A wide range of options, ambient temperature. accessories, and services are available, allowing configuration · ' ' to your specific power generation needs. Integral Vibration Isolation - Robust skid base supports the engine, alternator, and radiator on isolators, minimizing Every production unit is factory tested ~t rated load and power transmitted vibration. factor. This testing includes demonstration of rated power and single-step rated load pickup. Cummins Power Generation E-Coat Finish -'Dual electro-deposition paint system manufacturing facilities are registered to ISO9001 quality provides high resistance to scratching, corrosion, and standards, emphasizing our commitment to high quality in the fading. design, manufacture, and support ~)f our products. The Housings - Optional .weather-protective housings are generator set is CSA certified and is available as UL2200 available. Listed. The PowerCommand control is UL508 Listed. Fuel Tanks - Dual wall sub-base fuel tanks and in-skid day All Cummins Power Generation systems are backed by a tanks are also offered. comprehensive warranty program and supported by a Certifications - Generator sets are designed, worldwide network of 170 distributors and service branches to manufactured, tested, and certified to relevant UL, NFPA, assist with warranty, service, parts, and planned maintenance support. ISO, IEC, and CSA standards. Warranty and Service - Backed by a comprehensive warranty and worldwide distributor service network. © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) Generator Set The general specifications provide representative configuration details. Consult the outline drawing for installation design. Specifications - General See outline drawing 500-3121 for installation design specifications. Unit Width, in (mm) 40.0 (1016) Unit Height, in. (mm) 56.4 (1433) Unit Length, in (mm) 104.8 (2662) Unit Dry Weight, lb (kg) 3255 (1476) Unit Wet Weight~ lb (kg) 3350 (1520) Rated Speed, rpm 1800 Voltage Regulation, No Load to Full Load +1.0% Random Voltage Variation +1.0% Frequency Regulation 5% Random Frequency Variation +0.5% (lsochronous optional +0.25%) Radio Frequency Interference Optional PMG excitation operates in compliance with BSS00 and VDE level G and N. Addition of RFI protection kit allows operation per MIL-STD-461 and VDE level K. Cooling Standby Prime Fan Load, HP (kW) 7.9.(5~9) 7.9 (5.9) Coolant Capacity with radiator, US Gal (L) 7.5 (28.4) 7.5 (28.4) Coolant Flow Rate, Gal/min (l_/min) 64.0, (242.2) 64.0 (242.2) Heat Rejection To Coolant, Btu/min (MJ/min) 6630.0 (7.0) 6055.0 (6.4) Heat Radiated To Room, Btu/min (MJ/min) 2615.0 (2.8) 2322.0 (2.5) Maximum Coolant Friction Head, psi (kPa) 5.0 (34.5) 5.0 (34.5) Maximum Coolant Static Head, ft (m) 60.'0 (18.3) 60.0 (18.3) Air Combustion Air, scfm (m=/min) 550.0 (15.6) 540.0 (15.3) Alternator Cooling Air, scfm (m~/min) 1460.0 (41.3) 1460.0 (41.3) Radiator Cooling Air, scfm (m=/min) 6670.0 (188.8) 6670.0 (188.8) Max. Static Restriction, in H20 (Pa) 0.5 (124.5) 0.5 (124.5) Rating Definitions Standby Rating based on: Applicable for supplying emergency power for the duration of normal power interruption. No sustained overload capability is available for this rating. (Equivalent to Fuel Stop Power in accordance with ISO3046, AS2789, DIN6271 and BS5514). Nominally rated. Prime (Unlimited Running Time) Rating based on: ApPlicable for supplying power in lieu of commercially purchased power. Prime power is the maximum power available at a variable load for an unlimited number of hours. A 10% overload capability is available for limited time. (Equivalent to Prime Power in accordance with ISO8528 and Overload Power in accordance with IS03046, AS2789, DIN6271, and BS5514). This rating is not applicable to all generator set models. Base Load (Continuous) Rating based on: Applicable for supplying power continuously to a constant load up to the full output rating for unlimited hours. No sustained overload capability is available for this rating. Consult authorized distributor for rating. (Equivalent to Continuous Power in accordance with ISO8528, ISO,3046, AS2789, DIN6271, and BS5514). This rating is not applicable to all generator set models. Site Derating Factors Engine power available up to 6010 ft (1831 m) at ambient temperatures up to 104°F (40°C). Above 6010 ff (1831 m) derate at 4% per 1000 ft (305 m), and 1% per 10°F (2% per 11°C) above 104°F (40°C). © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) Engine Cummins heavy-duty diesel engines use advanced combustion technolOgy for reliable and stable power, Iow emissions, and fast response to s. udden load changes. Mechanical governing is standard. Electronic governing is available for applications requiring constant (isochronous) frequency regulation such as Uninterruptible Power Supply (UPS) systems, non-linear loads, or sensitive electronic loads. Optional coolant heaters are recommended for all emergency standby installations or for any application requiring fast load acceptance after start-up. Specifications - Engine Base Engine Cummins Model 6CTA8.3-G2, Turbocharged and Aftercooled, diesel-fueled Displacement in3 (L) 504.0 (8.3) Overspeed Limit, rpm 2100:1:50 Regenerative Power, kW 22.00 Cylinder Block Configuration Cast iron with replacable wet cylinder liners, In-line 6. cylinder Cranking Current ' 550 amps at ambient temperature of 32°F (0°C) Battery Charging Alternator 37 amps Starting Voltage 12-volt, negative ground Lube Oil Filter Types Single spin-on canister-combination full flow with bypass Standard Cooling System 104°F (40°C) ambient radiator Power OutpUt Standby Prime Gross Engine'Power Output, bhp (kWm) 277.0 (206.6) 252.0 (188.0) BMEP at Rated Load, psi (kPa) 233.0 (1606.5) 214.0 (1475.5) Bore, in. (mm) 4.49 (114.0) 4.49 (114.0) Stroke, in. (mm) 5.32 (135.1) 5.32 (135.1) Piston Speed", ft/min (m/s) 1596.0 i8.1 ) ~ 596.0 (8.1) compression Ratio 16.8:1 16.8:1 Lube Oil Capacity, qt. (L) 25.2 (23~8) 25.2 (23.8) Fuel Flow Fuel Flow at Rated Load, US Gal/hr (L/hr) 55.0 (208.2) 55.0 (208.2) Maximum Inlet Restriction, in. Hg (mm Hg) 4.0 (101.6) 4.0 (101.6) Maximum Return 'Restriction, in. Hg (mm Hg) 10.0 (254.0) 10.0 (254.0) Air Cleaner Maximum Air Cleaner Restriction, in. H20 (kPa) 25.0 (6.2) 25.0 (6.2) I Exhaust ExhauSt Flow at Rated Load, cfm (m~/min) 1515.0 (42.9) 1400.0 (39.6) EXhaust Temperature,°F (°C) 1055.0 (568.3) 955.0 (512..8.) Max Back Pressure, in. H20 (kPa) 41.0 (10.2) 41.0 (10.2) . Fuel System I Direct injection, number 2 diesel fuel, fuel filters; water separator; automatic electric ' fuel shutoff Fuel Consumption. Standby i~rime 175 (219) 160 (200) 60 Hz Ratings, kW (kVA) Load 1/4 1/2 3/4 Full 1/4 112 3/4 Full US "3.9 6.6 9.6 13.2 3.7 6.1 8.8 11.9 Gal/hr L/hr 15 25 36 50 14 23 33 45 © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) Alternator ?~l~Several alternators are ava able for applicationflexibility based on the required motor-starting kVA and other requirements. ~W~Larger alternator sizes have lower temperature rise for longer life of the alternator insulation system. In addition, larger alternator sizes can provide a cost-effective use of engine power in across-the-line motor-starting applications and can be Used to minimize voltage waveform distortion caused by non-linear loads. Single-beating alternators couple directly to the engine flywheel with flexible discs for drivetrain reliability and durability. N(~ gear reducers or speed changers are used. Two-thirds pitch windings eliminate third-order harmonic content of the AC voltage waveform and provide the standardization desired for paralleling, of generator sets. The standard excitation system is a self (shunt) excited system with the voltage regulator powered directly from the generator set output. Alternator Application Notes Separately Excited Permanent Magnet Generator (PMG) System - This option uses an integral PMG to supply power to the voltage regulator. A PMG system generally has better motor-starting performance, lower voltage dip upon load application, and better immunity from problems with harmonics in the main alternator output induced by non-linear loads. This option is recommended for use in applications that have large transient loads, sensitive electronic loads (especially UPS applications), harmonic COntent, or that require sustained short-circuit current (sustained 3-phase short circuit current at approximately 3 times rated for 10 seconds). Alternator Sizes - On any given model, various alternator sizes are available to meet individual application needs. Alternator sizes are differentiated by maximum winding temperature rise, at the generator set standby or prime rating, when operated in a 40°C ambient environment.. Available temperature rises range from 80°C to 150°C. Not all temperature rise selections are available on all models. Lower temperature rise is accomplished using larger alternators at lower current density. Lower \ temperature rise alternators have higher motor-starting kVA, lower voltage dip upon load application, and they are generally recommended to limit voltage distortion and heating due to harmonics induced by non-linear loads. Alternator Space Heater - is recommended to inhibit condensation. Available Output Voltages Three Phase Reconnectable Sinqle Phase Non-Reconnectable Three Phase Non-Reconnectable 1201208 [ ] 120/240 [ ] 220/380 [ ] 127/220 [ ] 347/600 [] ~139/240 [] 120/240 [] 240/416 [] 254/440 [ ] 277/480 © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) Specifications - Alternator Design Brushless, 4-pole, drip-proof revolving field Stator 2/3 pitch Rotor Direct-coupled by flexible disc Insulation System Class H per NEMA MG1-1.65 Standard Temperature Rise 1 50°C standby Exciter Type~ Shunt Phase Rotation ~ A (U), B (V), C (W) Alternator Cooling~ Direct-drive centrifugal blower AC Waveform Total Harmonic Distortion <5% total no load to full linear load <3% for any single harmonic Telephone Influence Factor (TIF) <50 Per NEMA MG1-22.43. Telephone Harmonic Factor (THF) <3 Three Phase Table~' 105° C 105° C 105° C 125° C 125° C 125° C 150° C 150° C 150° C Feature Code B418 B415 B304 B417 EN14 B303 B416 B413 B419 AItemator Data 211 211 211 211 211 . 210 211 211 210 Sheet Number Voltage Ranges 110/190 120/208 347/600 110/190 120/208 347/600 110/190 120/208 3471600 Thru Thru Thru Thru Thru Thru 1201208 139/240 120/208 1391240 120/208 139/240 220~380 240/416 220~380 240/416 220/380 240/416 Thru Thru Thru Thru Thru Thru 240/416 277/480! 240/416 !277/480 240/416 277/480 Surge kW ~ 187 187 188 187 187 186 187 187 186 Motor Starting kVA Shunt 672 672 672 672 672 563 672 672 563 at 90% sustained voltage) PMG 791 791 791 791 791 663 791 791 663 :ull Load Current - 120/208 127/220 139/240 220/380 240/416 254/440 277/480 3471600 ~,mps at Standby 607 574 526 332 304 287 263 210 :~afin~l Notes: 1. Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor. Also see Note 2 below. Single Phase Table 105° C 105° C 125° C 125° C 125° C Feature Code B418 B415 B417, B414 B273 ~,ltemator Data 211 211 211 211 212 Sheet Number /oltage Ranges 120/240~ 120/240~ 120/240~ 120/240~ 120/240z Surge kW 184 184 184 184 187 Vlotor Staffing kVA Shunt 395 395 395 395 420' 'at 90% sustained iolta~le) PMG 465 465 465 465 500 :ull Load Current - 120/2404 120/240 ~mps at Standby' 486 730 ~atin(] Notes: 1. The broad range altemat0rs can supply single phase output up to 2/3 set rated 3-phase kW'at 1.0 power factor. 2. The extended stack (full single phase output) and 4 lead alternators can supply single phase output up to full set rated 3-phase kW at 1.0 power factor. © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) Control System PowerCommand Control with AmpSentryTM Protection · The PowerCommand Control is an integrated generator set control system providing governing, voltage regulation, engine protection, and operator interface functions. · PowerCommand Controls include integral AmpSentry protection. AmpSentry provides a full range of alternator protection functions that are matched to the alternator provided. · Controls provided include Battery monitoring and testing features, and smart-Starting control system. · InPower PC-based service tool available for detailed diagnostics. · Available with Echelon LonWorksTM network interface. · NEMA 3R enclosure. · · Suitable for operation in ambient temperatures from -40C to +70C, and altitudes to 13,000 feet (5000 meters). · Prototype tested; UL,.CSA, and CE corn )liant. AmpSentry AC Protection Engine Protection Operator Interface · Overcurrent and short circuit shutdown · Overspeed shutdown · OFF/MANUAL/AUTO mode switch · ' Overcurrent warning · Low oil pressure warning and shutdow~ · MANUAL RUN/STOP switch · Single & 3-phase fault regulation · High coolant temperature warning and · Panel lamp test switch · Over and under voltage shutdown shutdown · Emergency Stop switch · Over and under frequency shutdown · High oil temperature warning (optional) · Alph, a-numeric display with pushbutton · Overload warning with alarm contact · Low coolant level warning or shutdown access, for viewing.engine and alternator · Reverse power and reverse Var · Low coolant temperature warning data and providing setup, controls, and shutdown · High and Iow battery voltage warning adjustments · Excitation fault · Weak battery warning · LED lamps indicating genset running, not in · Dead battery shutdown auto, common Warning, common shutdown · - Fail to start (overcrank) shutdown · (5) configurable LED lamps . · Fail to crank shutdown · LED Bargraph AC data display (optional) · Redundant start disconnect · Cranking lockout · Sensor failure indication Alternator Data Engine Data Other Data · Line-to-line and line-to-neutral AC volts · DC voltage · Genset model data · 3-phase AC current · Lube oil pressure · Start attempts, starts, running hours · Frequency · Coolant temperature KW hours (total and since reset) · Total and individual phase kW and kVA · Lube oil temperature (optional) : Fault history · Load profile (hours less than 30% and hours more than 90% load) · System data display (optional with network and other PowerCommand gens·ts or transfer switches Governing Voltage Regulation Control Functions · Integrated digital electronic isochronous · Integrated digital electronic voltage · Data logging on faults . governor regulator · Fault simulation (requires InPower) . Temperature dynamic governing · 3-phase line to neutral sensing · Time delay start and cooldown Smart idle speed mode · PMG (Optional) · Cycle cranking · Glow plug control (some models) · Single and three phase fault regulation · (4) Configurable customer inputs · Conflgurable torque matching · (4) Configurable customer outputs · (8) configurable network inputs and (16) .outputs (with optional network) Options [ ] Power Transfer Control [ ] Key-type mode switch I T~ Echelon LonWorks interface ,,~ Analog AC Meter Display [ ] Ground fault module I [ ] Digital input and output modula(s) (loose) [ ] Thermostatically Controlled Space [ ] Engine oil temperature . . ~ Remote annunciator (loose) Heater [ ] Auxiliary Relays (31 © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) Generator Set Options · ,. ~..~. Engine Exhaust System Generator Set ~ 120/240 V, 1000 W coolant heaters ~ GenSet mounted muffler [ ] AC entrance box [ ] 120/240 V, 150 W lube oil heater [ ] Heavy duty exhaust elbow ~ Batteries [ ] Electronic governor ' [ ] Slip on exhaust connection [] Battery charger i Export box packaging Cooling System UL2200 Listed ' [~ 125°F (50°C) ambient cooling Main line circuit breaker [ ] Remote radiator cooling PowerCommand Network Communication Module (NCM) Fuel System [ ] QuietSite Stage 1 housing w/silencer · ~ 12 hour dual wall sub-base tank [[.] QuietSite Stage II housing w/silencer H 24 hour dual wall sub-base tank ~)( Remote annunciator panel [ ] Single wall sub-base fuel tank, 125 Spring isolators gal Weather protective enclosure with Alternator silencer 105°C rise alternator [ ] 2 year prime power warranty [~] 125°C rise alternator [ ] 2 year standby warranty [] 120/240 V, 100 W anti-condensation ~ 5 year b~ power warranty heater ~01/~t' '[~ PMG excitation [] Single phase Available Products and Services A wide range of products and services is available to match your power generation system requirements. Cummins Power Generation products and services include: · Diesel and Spark-Ignited Generator Sets · Transfer Switches · Bypass Switches · Parallel Load Transfer Equipment · Digital Paralleling Switc,hgear · PowerCommand Network and Software · Distributor Application Support · Planned Maintenance Agreements © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) Warranty All components and subsystems are covered by an express limited one-year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available. Contact your distributor/dealer for more information. Certifications ~ ISO9001 - This generator set was designed and manufactured in facilities certified to ISO9001. ~® CSA - This generator setis CSA certified to product class 4215-01. OPTS - The Prototype Test Support (P'I'S) program verifies the performance integrity of the generator set design. Products bearing the PTS symbol have been subjected to demanding tests in accordance .to NFPA 110 to vedfy the design integrity and performance under both normal and abnormal operating conditions including short circuit, endurance, temperature rise, torsional vibration, and transient response, including full load pickup. '" UL The generator set is-available Listed to UL2200, Stationary Engine Generator Assemblies. The PowerCommand control is Listed to UL508 - Category NITW7 for U.S. and Canadian usage. See your distributor for more information Power Cummins Power Generation · 1400 73rd Avenue N.E. Minneapolis, MN 55432 763.574.5000 Fax: 763.574.5298 www.cumminspower.com Cummins and PowerCommand are registered trademarks of Cummins Inc. AmpSentry is a trademark of Cummins Inc. LonWorks is a registered trademark of Echelon Important: Backfeed to a ,tility system can cause electrocution and/or property damage. Do not connect generator sets to any building electrical system except through an approved device or after building main switch is open. ' © 2003 Cummins Power Generation Specifications subject to change without notice S-1128h (2/03) PoWer: Generation PowerCommand Digital Generator Set Control Description Features The PowerCommandm Control (2100) is a Major Control Features Include: microprocessor-based generator set monitoring, metering, and control system. The Control provides an · Digital Engine Speed Governing Controls to operator interface to the genset, digital voltage provide isochronous frequency regulation. regulation, digital governing, and generator set · Digital Voltage Regulation, 3-phase sensing protective functions. The integration of all the functions · into a single control system provides enhanced · AmpSentryT=.Protection for~true alternator reliability and performance compared to conventional overcurrent protection. control systems. · · Analog and Digital AC Output Metering. PowerCommand generator set controls are suitable for · Battery Monitoring System to sense and warn use on a wide range of generator sets in hon-pa~alleling against a weak battery condition. applications. The PowerCommand Control will directly ..... read AC voltages up to 600VAC, and can be configured · Digital Alarm and Status Message Display for any frequency, voltage, and power connection · Generator set Monitoring: Displays status of all · configuration from 120-600VAC. critical engine and alternator generator set The PowerCommand control is designed for mounting functions. on the generator set. · Smart Starting Control System: Integrated fuel Control power for PowerCommand is usually derived ramping to limit black.smoke and frequency from the generator set starting batteries. The control overshoot, in addition to optimized cold weather functions over a.voltage range from 8VDC to 35VDC.. starting. The control offers 'a wide range of standard COntrol and · Advanced Serviceability using InPowerTM, a PC- digital display features so custom control configurations based software service tool. are not needed to meet application specifications. · PowerCommand Network (optional) Provides System reliability is not compromised by use of untested special components. LonMark interface to external,devices through a twisted pair wire. · Integrated poWer Transfer Control (optional) Provides automatic power transfer control functions integrated into genset control · Certifications - Suitable for use on generator Sets that are designed, manufactured, tested, and certified to relevant UL, NFPA, ISO, IEC, and CSA. standards. · Warranty and Service - Backed by a comprehensive warranty and worldwide distributor service network. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/132 · (5) Lamps that are conflgurable for color and Operator Panel function. These lampsare configured with InPower ' for any condition monitored by the control. Default The operator panel provides the userwith a complete Configuration for these lamps include the following package of easy to view and use information, functions: Connections tO the Operator panel are locking plug interfaces, for reliable, vibration-resistant Low Oil Pressure Warning interconnection to the generator set wiring harness. High Engine Temperature Warning Low Oil Pressure Shutdown Control Switches and Functions Overspeed Shutdown · OFF/MANUAL/AUTO Mode Control Switch - Fail To Start The-NOT IN AUTO lamp will flash when the control is in the MANUAL or OFF mode. In the Analog AC Metering Panel (optional) AUTO mode, the generator set 'Can be started with a start signal from a remote device; such as an automatic transfer switch. · MANUAL RUN/STOP Control Switch - When the mode control switch is in the MANUAL position and the MANUAL RUN/STOP switch is pressed, the Generator set will start, bypassing time delay start. The control is configurable to include an idle period or) manual start. If the generator set is running in the MANUAL mode, pressing the RUN/STOP switch will cause the generator set to shut doWn after a Cooldown at idle period. · PANEL LAMP/LAMP TEST Control Switch - The PowerCommand control Can be equipped with an Depressing the panel 'lamp switch will cause the analog AC metering panel that Simultaneously displays · panel illumination to operate for approximately 10 3-phase line to line AC volts and current, kW, power minutes. Pressing and holding the switch will ' factor, and frequency. sequentially illuminate all. LED lamps on the panel to confirm proper operation of these Components. The meter panel is composed of a series of LED's configured in bar graphs for each function. The LED's · EMERGENCY STOP Control Switch - Pressing are color coded, with green indicating normal range the emergency stop switch will cause the ' ~generator set to immediately shut down. The values, amber for warning levels, and red for shutdown conditions. Scales for each function are in % of generator set is prevented from running or nominal rated values. Resolution is 1% for values cranking with the switch pressed in. close to nominal, and increases at values far from · Operator Adjustments. The contrOl includes nominal. Provisions for many set up and adjustment functions via raise/lower switches on the operator panel. Functions that can be adjusted by the operator include: Time delay start (0-300 seconds) Time delay stop (0-600 seconds) Alternator voltage (plus or minus 5%) AltematOr frequency (plus or minus 5%) Indicating LamPs The operator panel includes a series of LED indicating lamps to allow the operator to view the general status of the generator set. Functions displayed include: · Green lamps to indicate generator set running " (operating at rated voltage and frequency); remote start signal received. '· Red (flashing) lamp to indicate Not-in-Auto mode; and a red lamp to indicate common shutdown. ...... · Amber lamp for Common warning. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Alphanumeric Display 'Panel increments. The data is presented on the operator panel based on total operating hours on the generator set, based on number of hours under 30% load, and number of hours at more than 90% of rated.. InPower can be used to read data in detail (10% increments). Generator Set OutPut Voltage - all phases, line to line and line to neutral, accuracy 1%. Data for all phases is displayed simultaneOusly to allow viewing of voltage balance. Generator Set Output Current - all phases, accuracy 1%. Data for all phases is displayed simultaneously to allow viewing of load balance. Generator Set OutPut Frequency' The PowerCommand control is provided with an alphanumeric display capable of displaying 2 lines of . Generator Set Power Output. PowerCommand data with approximately 20 chara.cters, per line. The displays generator set kW and kVA output (average display is accompanied by a set of'six tactile feel and individual phase, and direction of flow), and pOwe~ membrane switches that are uSed by the operator to factor with leading/lagging indication.. Accuracy 5%.' navigate through control menus, and to make control Generator Set kWh Power Output - Displays total adjustments. (There are no rotary potentiometers in kilowatt-hours produced by the generator set, and total the .control. All adjustments are made via the display produced since last reset, .with time stamp of time of panel or InPower.) Display is configurable for multiple last reset. languages. It is configurable for units of measurement. · All data on the control can be viewed by scrolling Engine Starting Battery Voltage through screens with the navigation keys. Engine Lube Oil Pressure The control displays all active fault conditions with the Engine Coolant Temperature · latest displayed first. Active and inactive faults are Engine I.:ube Oil Temperature (option) displayed.. System Data Display - The generator set will The display panel includes a screen-saver timer that exchange data with CUmmins transfer switches utilizing wil~ turn off the display after 30 minutes of inactivity. PowerCommand transfer controls and other generatOr Touching any key will. turn the screen back on.' sets using the PowerCommand 2100 control that are Generator Set Hardware Data - Generator set rating ' located on the same site and interconnected using a in kVA, complete generator set model number and PowerCommand network. Information displayed from provisions for generator set serial number, engine each transfer switch in the system includes: transfer model and serial number~ and alternator model and switch name (asSigned by customer at site), kW load serial number. The control stores the' part number of (when fitted With load monitoring equipment), sources the control and the'software 'version present in the available, Source connected, and if any alarm control. This information is read using InPower. conditions are present.on the switch. Genset data includes genset name,, kW load, status, and name of Data Logs - Numberof start attempts and number of any alarm conditions that are present. start attempts since reset. Number of timeS'generator set has run, and duration of generator, set running time. Service Adjustments - The operator panel includes Generator set kWh produced. The control also stores provisions for adjustment and set up of all control . number of start attempts, operating hoUrs, and kW . functions in the ge'nerator set. The operator panel hours since each has been reset. This data is read includes an access code that is used to protect-the with InPower. control from unauthorized Service level adjustments. Adjustment History - Provides a record of adjustment .and setting changes made on the control, and identifies whether adjustment was made Via the operator panel or with a service tool. If a service tool is used, the control provides a record of the serial number of the tool used. This information is read with InPower. Fault History - ProvideS a record of the most recent f. fault conditions With time stamp, along with the number of times each fault has occurred. Up to 20'events are .. .... stored in the control non-volatile memory. ' Load Profile Data - Control logs data indicating the operating hours at percent of rated kW toad, in 10% © 2002 Cummins .Power Generation Specifications subject to change wi.thout notice S-1409a (10/02 Internal Control Functions Engine Control - Engine Governing Remote Start Mode ~ PowerCommand accepts a ground signal from remote devices or a network signal The PowerCommand control includes integrated digital to automatically start the generator set and immediately governing capability, to. directly drive, an engine fuel accelerate to rated speed and'voltage, control valve. Features of the goveming system (when enabled) include: PowerCommand includes a Smart StartingTM system, Isochronous Governing - Cdntrols engine, speed that is designed 'to quickly start the engine, minimize black .smoke, and minimize voltage and frequency within plus or minus 0.25% for any steady state load overshoot and oscillations on starting. The control from no load to full load. Frequency drift will not sYstem' does this by careful control of the engine fUel exceed 'plus or minus 0.5% for a 60F (33C) change in system and alternator excitation system, ambient temperature over an. 8 hour period. The COntrol can incorporate a time' delay start and a Temperature Dynamics.- Modifies the engine fuel Warm-up pedod at idle speed, See Engine Governing system (governing) control parameters as a function of for details, engine temperature.. Allows engine to be more responsive when warm, and more stable when Sleep Mode - PowerCommand can be Configured to operating at lower temperature levels. include a sleep mode. When enabled, and when the mode-select switch is in the OFF position, the control Smart Idle Mode - Engine governing can be regulated at an idle speed for a programmed period on automatic will revert to a Iow power consumption mode until a control switch on the operator panel is operated stop of the engine or in manual mode. In an automatic (RESET, PANEL LAMP, MANUAL RUN, oi' mode, the control will bypass the idle period if the EMERGENCY STOP). engine at a Iow load level for ~ufficient duration for cooldown. During idle mode engine protective functions Data LOgging - The control maintains a. record of are adjusted for the lower engine speed, and alternator manual control operations, warning, and shutdown function and protections are disabled. conditions, and other events. The Control also stores critical engine and alternator data before and after a Idle speed can be initiated by the operator when the fault occurs, for use by InPower and the technician in generator set is running in the manual mode. evaluating the root causes for the fault COndition. Glow 'Plug Control (optional) - Modifies the engine Fault Simulation Mode - PowerCommand, in start cycle to include a programmed time period for conjunction with InPower software, will accept operation of glow plugs. This feature is available on commands to allow a technician to verify the. proper ' generator sets that require glow plug control only. operation of all protective functions of the COntrol, by simulating failure modes or by forcing the control to operate outside of its normal operating ranges. Engine Starting - The control system automatically Controls the engine starter, and provides proper engine fueling and alternator 'control to provide fast and efficient starting. Cycle Cranking - Configurable for number of starting cycles (1 to 7) and duration of crank and'rest periods. Control includes starter protection algorithms to prevent the operator from Specifying 'a starting sequence that might be damaging. Time Delay Start and Stop (Cooldown) - Configurable for time delay of 0-300 seconds.prior to starting aftei' receiving a remote start signal, and for · time delay of 0-600 seconds prior, to ramp to idle or shut down after signal to stop in normal operation modes. Default for both time delay periods is 0 · seconds. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 data. Adjustments to most set points are made using the InPoWer~-a service tool. Alternator Control The control system includes a "fault bypass" mode that PowerCommand includes an integrated 3-phase line- may be enabled by a service technician. The fault to-neutral sensing voltage regulation system that is bypass mode forces the system to function regardless compatible with either shunt or PMG type excitation of the status of protective functions. (Each function systems. The voltage regulation system isfull wave must be individually bypassed.) In'this modethe only rectified and has a PWM output for good motor starting protective functions that are .operational are overspeed, capability and stability when powering .nOn-linear loads, loss of speed sensor, or moving the control switch to Major system features include: the off position, or pressing the EMERGENCY STOP Digital OutpUt Voltage Regulation - PowerCommand - switch. The control maintains a record of the time that will regulate output voltage to within 0.5% for any loads the mode is enabled, and all warning or shutdown. between.no load and fUll load. Voltage drift will not conditions that have occurred while in the "fault bypass~ exceed plus or minus 0.5% for a 60F (33C) Change in mode. temperature in an 8 hour period. On engine starting, or The control system automatically logs the condition of sudden load acceptance, voltage is controlled to a the generator set' logged parameters on a fault maximum of 5% overshoot over nominal level. · ' condition. TorqUe. Matched Volts/Hz Overload ContrOl - The Many protective functions within the control system are' voltage roll-off set point and rate of decay (i.e., the configurable for warning, shutdown, or both (2 levels).. slope of the volts/hertz curve) is adjustable in the ' Exceptions to this include functions such as 0verspeed control. · conditions, and loss of speed sensing. In addition, Fault Current 'Regulation - PowerCommand will some warning functionscan incorporate control regulate the output current on any phase to a maximum functions as a consequence of a fault. of 3 times rated current under fault Conditions for both P°werCommand provides the following system single phase and three phase faults. The regulation prOtective functions: system will drive a permanent magnet generator (PMG) to provide 3 times rated current On all phases for motor · Ground Fault Warning (option- $00VAC class generator sets with solid ground) - Ground'fault starting and short circuit coordination PUrposes. sensing is adjustable over a range of-100-1200 ' ProteCtive Functions amps, with time delays of 0-.1 second. May be On a warning condition the control will indicate a fault config~ured for shutdown rather than alarm. by lighting the warning LED on the control panel,, and · Configurable Alarm and Status Inputs displaying the fault name and code on the operator PowerCommand will acCept up to four alarm or display panel. The nature of the fault and time of status inputs (configurable contact closed to occurrence are logged in the control. The service ground or open) to indicate Customer-specified manual and InPower service tool' provide service keys conditions. The control is programmable for and procedures based on the service codes provided, warning, shutdown or status indication, and for - . labeling the input. Eight additional faults can be On a shutdown condition, the control will light the input to the control via the network. shutdown LED on the control panel,, displaythe fault name and code, and initiate shut down and lock out the · Emergency Stop -.Annunciated whenever the generator set. The control maintains a data 10g of all local o'r remote emergencystop signal is received. fault conditions as they occur, and time stamps them Alarm panel distinguishes between local or remote operatiOn. with the controller run time and' engine operating hours . ¢. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Engine. Protection. AmpSentryTM · ' Overspeed Shutdown - Default setting is 115% AmpSentry is a comprehensive monitoring and control of nominal., system integral to the PowerCommand control that guards the electrical integrity of the alternator and · Low Lube Oil Pressure Shutdown - Level is power System by providing protection against a Wide preset to match the capabilities of each engine. Control includes time delays to prevent nuisance array of fault conditions in the generator set or in the load. It also provides single and 3-phase fault current shutdown signals, regulation, so thatdownstream protective devices have · Low Lube Oil Pressure Warning - Level is preset the maximum current available to quickly clear fault to match the capabilities of each engine. Control conditions, without subjecting the alternator to includes itime delays to prevent nuisance potentially catastrophic failure conditions. See - shUtdown signals, document R1053 for a full size time overcurrent curve. · High Coolant Temperature Shutdown- Level is preset to match the capabilities of each engine. / Control includes time delays to prevent nuisance · shutdown signals. · High Coolant TemPerature Warning - Level is ~ AL NATOR preset to match the capabilities of each engine. TH~.RMAL Control includes time delays to prevent nuisance DA[I/IAGE shutdown signals. ClJ~VE. · High Oil TemPerature Warning (option)- Level is preset to .match the capabilities of each engine. Control includes time delays to prevent nuisance AMPSENTRY. shutdown signals. 10 · Low Coolant Level Warning/Shutdown PROTECTION Seconds' CURVE · Low Coolant Temperature Warning - Indicates that engine temperature may not be high enough 1 for a 1 O-second start Or proper load pickup. · LOW and High Battery:Voltage Warning - Indicates battery charging system failure by continuously monitoring battery voltage. · Weak Battery Warning - The control system will test the battery bank each 'time the generator set is signaled to start; and indicate a warning if the 0.03 generator set battery indicates impending failure. · Dead Batte.ry Shut. down - Indicates that generator set failed tp start due to failed starting I 10 Amps ( x rated) battery. · Fall to' Start (Overcrank) Shutdown Functions included: ,' Fail to Crank ShutdoWn - Control has signaled ' · Over CUrrent Warning - Output current On any starter to crank engine but engine does not rotate, phase at more than 110% of rating for more than · Redundant Starter Disconnect 60 seconds, or more that 400% for more than 1 · Cranking Lockout. The control will not allow the second. starter to attempt to engage or to crank the engine · Over Current Shutdown (51) - OutPut current on when the engine is rotating, any phase is more than 110%, less than 175% of · Sensor Failure Indication - All'analog sensors rating, and approaching thermal damage point of are provided with sensor failure logic to indicate if · alternator. Control includes algorithms to protect the sensor or interconnecting wiring has failed. ' alternator from repeated over current conditions Separate indication is provided for fail high or Iow. over a short period of time. · Short Circuit Shutdown - Output current on any phase is more than 110%, more than 175% of rating, and approaching thermal damage point of alternator, control includes algorithms to protect alternator from repeated over current conditions over a short period of time. © 2002 Cummins Power Generation Specifications subject to change without notice . S-t409a (10/02 · .High AC Voltage Shutdown (59) - OutPut voltage Power Transfer Control (oPtional) ~ on any phase exceeds preset values. Time to trip is inversely proportional to amount above The Power Transfer Control feature allows threshold. Values adjustable from 105-125% of PowerCommand to provide integrated automatic power ~ n*ominal voltage, with time delay adjustable from transfer functions include source availability sensing 0.25-10 seconds. 'Default value is 110% for 10 and transfer device monitoring and control. Standard seconds, functions include: · Low AC Voltage ShutdOwn (27) - Voltage on any · Single or 3-phase (line to line or line to neutral) phase has dropped below a preset value, close differential under voltage sensing for utility Adjustable over a range of 50:95% of reference (mains) service. Sensing for pickup in an voltage, time delay 2-10 seconds. Default value is adjustable range from 85-100% of nominal, with 85% for 10 seconds. Function tracks reference default at 95% of dropout setting. Dropout is voltage, configurable 75-98% of pickup, with default at 85%. · Under Frequency Shutdown (81u) - Generator · 3-phase over voltage sensing for normal utility 'set output frequency cannot be maintained.', service adjustable for pickup at 95-105% of . Settings are adjustable from 0-10 hertz below dropout, and dropout configurable for.105-135% of nominal governor set point, for. a 0-20 Second time nominal. Time delay is adjustable in a range of delay. Default: 6Hz, 10 seconds. 0.5-120 seconds. Default is disabled, and is .' · Over Frequency Shutdown/Warning (81o) - enabled using InPower. Adjustable for operation in a range of 0-10 hertz · Under frequency sensing for normal utility service. above nominal frequency; with a time delay of0- Adjustment range is 80-95% of nominal. Default is' 20 seconds. Defaults: Disabled. disabled,' and is enabled using InPower. · Over Load (kW) Warning- Provides a warning · Conflgurable sequence of operation with or without indication when engine is operating at a load level adjustable program-transition capability. over a set point, or due to underfrequency. Adjustment range is 0-60 seconds. Adjustment range: 50-140% of rated kW, 0-120 · Remote Exercise feature. Accepts a remote signal second delay. Defaults: 1'05%, 60 seconds, to initiate with or without load testing; or testing can · Reverse Power Shutdown (32) - Adjustment ' be initiated by the operator. Test sequence may range: 5-20% of standby kW rating, delay 1-15 include a programmed idle period prior to '-.~:¥: seconds. Defaults: 10%, 3 seconds, acceleration to rated voltage and frequency and · Reverse Var Shutdown - Shutdown level is after cooldown. Test may be configured to with · 'adjustable:. threshold 0.15-0.50 per unit, delay 10- load or without load. 60 seconds. Defaults: 0.20, 10 seconds. · Time delays: time delay start and stop as described · Excitation Fault - Shutdown of generator set will in this document; time delay transfer adjustable in a occur on loss of voltage sensing inputs to control, range of 0-120 seconds, and retransfer in a range. of 0-1800 seconds; all in 1-second increments. Environment · Fail to open and fail to close protection. Control The control is designed for proper operation without . system monitors condition of switching devices on 'recalibratioh in ambient temperatures from --40C to command to operate, and will initiate alarm on +70C, and for storage from -55C to +80C. 'Control will improper operation. Control system logically operate with humidity up to 95%, non-condensing, and controls the generator set on this condition. at altitudes up to 13,000 feet (5000 meters}. . The control system is housed in a NEMA 3PJIP53 · enclosure, The operator control panel has a single membrane surface,-which is impervious to the effects. of dust, moisture, oil, and exhaust fumes. The panel uses sealed membrane.or oil-tight switches to provide long reliable service life in harsh environments. The control system is specifically designed and tested for resistance to nFl/EMI, and to resist the effects of vibration to provide a long reliable life when mounted on a generator set. The contrOl includes transient voltage surge suppression to provide compliance to referenced standards. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Certifications configured to operate on any condition monitored by . the control. Default conditions for these relays include: PowerCommand meets or exceeds the requirements of · Generator Set Common Warning signal. the following codes and standardS: Operates to indicate generator set is running · NFPA110 for level 1 systems, under alarm conditions. · ULS08 Listed, Category NIWT7.for US and · Generator Set Common Shutdown signal. Canada. · Load Shed signal. Operation is configurable for · CSA C282-M1999 Compliance under frequency or over kW load, or both. Default · CsA 22.2 NO. 14 M91 Industrial Controls. settings are: overload: 105%, 60 sec; under frequency: 3 Hz below governor reference for 3 · ISO '8528-4:1993 compliance, Controls and seconds. · Switchgear · Ready to Load (generator set running) signal. · NFPA99: Standard for Health Care Facilities Operates when' the generators set has reached · EC Marking- 90% of rated speed and voltage and latches until · EN 50081-2 Industrial emissions., generator set is switched to off or idle mode. Control power for auxiliary devices is available from the · EN 50082-2 Industrial susceptibility controller. · .ISO 7637, pulses #2b, 4; DC supplY surge Network connections include: voltage test. · Serial Interface. This communication port is to · Mil Std 202C, Method 101 Salt Fog test allow the control to communicate with a personal · ANSI C62.41 Surge Withstand computer running InPower software. · IEC 801.2, 3,. 4, 5 · Echelon LonWorks Interface (optional) PowerCommand generator sets incorporating this PowerC°mmand contrOl systems and generator sets option are LonMarkTM compliant. · are designed and manufactured in ISO9001 certified facilities. The control is suitable for use· on generator · · CustOmer Fault Inputs. Allows input of 8 sets that are UL2200 listed, additional customer-selected fault conditions into the control, with customized displays and "~'~ Software indications on the generator set control. InPower · Customer Fault Outputs. The control tO issue up InPower is a pc-based software service tool that-is to 16 customizable fault conditions Out of the designed to directly communicate to PowerCommand generator set.control. generator sets and transfer switches, to facilitate service and monitoring of these products. PowerCommand for Windows Options and Accessories poWercommand for Windows is a software tool that is ~1 Analog AC. Metering Display - Provides..a used to remotely monitor and control generator sets, bargraph display of 3-phase AC volts and Amps, transfer switches, and other on-site power system kW, power factor, and frequency. devices, ri. Key-type Mode Select Switch COntrol Interface' [] 'GroUnd Fault Alarm Module · Input signals to the PowerCommand control include: ri ExhauSt Temperature .Monitoring · Remote Start signal. May be connected via ~ Digital Remote Annunciator either discrete signal or L0n network, or both for premium reliability. El Digital Output Relay Module · Remote EmergencY Stop. [] Power Transfer Control ~. Configurable Customer Inputs. Control includes ~ LON Interface. (4) input signals from customer discrete devices FI Engine Oil Temperature Indication - Some that are configurable for warning, shutdown, or genset models incorporate this feature as standard.' status indication, as well as.message displayed. On all models, the control may be configured to · . Remote Alarm Reset include an oil temperature warning or shutdown ' Output signals from the control include four when oil temperature sensing is provided. · configurable output relay drivers. These relays can be © 2002 Cummins Power Generation . Specifications subject to change without notice S-1409a (10/02 Warranty All components and subsystems am covered by an express limited one-year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available. Contact your distributor/dealer for more information. Certifications ~ IS0900'l - This product set was designed and manufactured in facilities certified to ISO9001. '~® CSA - This product is CSA certified. . . O PTS - The Prototype Test Support (PTS) program verifies the performance integrity of a generator set design. Products bearing the PTS 'symbol have been subjected to demanding tests in accordance to NFPA 110 to verify the design integrity and performance under both normal and abnormal operating conditions. ( UL - The generator set is UL508 listed and suitable for use on generator sets that are listed to UL2200, Stationary Engine Generator Assemblies. The PowerCommand control is Listed to UL508 - categdry NiTW7 for U.S. and Canadian usage. CE - This product is suitable for use on generator Sets that are CE marked. See your distributor for more informatiOn ' C. Power Generation Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN' 55432 763.574.5000 Fax: 763.574.5298 www.cumminspowergeneration.com Cummins and PowerCommand are registered trademarks of Cummins Inc. InPower and AmpSentry are trademarks of Cummins Inc.' Important: Backfeed to a utility system can cause electrocution and/or property damage, Do not connect generator sets tO any building electrical system except through an approved device or after building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice S-1409a (10/02 Power Generation Dual Wall. Sub-Base Tanks Description Features · Cummins Power Generation dual wall diesel fuel tanks are · · UL142 Listed - Secondary containment generator sub rectangular steel tanks with a sealed, separately vented, base tank meets UL requirements integral fuel containment basin. · Designed to meet requirements of NFPA - NFPA 30, They are UL Listed as Secondary Containment Generator NFPA 37 and NFPA 110 Base Tanks and meet the requirements of UL142. Inner and outer tanks are pressurized at 3 psi and leak checked · · Emergency pressure relief vent cap - Meets or to ensure integrity of weld seams per UL142 standards exceeds UL requirements -- insures adequate venting · and pressure relief for inner and outer tank under prior to shipment, extreme temperature and emergency conditions Tanks are constructed of heavy gauge steel and include a reinforced steel box channel for generator support. Full · Atmospheric vent cap - Accommodates normal height gussets are provided at gen,erator set mounting venting (oversized 2" vent is raised above the fuel fill) holes. Tanks are load rated at 5,000 pounds per generator · Raised fuel fill - Includes Iockable flip top to prevent set mounting point. The design has been tested tampering and/or fuel contamination extensively under conditions far in excess of normal use to ensure that it can safely support the full weight of the · Fuel leVel gauge', Provides direct reading, top generator set. mounted '..,., 'i,./ All tanks are pressure washed with an iron phosphate · Low Fuel level switch - Annunciates a 50% Iow fuel solution and then finished with an acrylic primer and level condition at generator set control panel · enamel paint. The interior is coated with a solvent-based rust preventative. · Leak detection switch - Side mounted', annunciates a contained primary tank fuel leak at generator Set Tanks with local code approvals share the same control construction features of standard sub-base tanks and are configured with additional options necessary to meet · Modular tank design - Genset support.and mounting requirements of the City of Chicago Department of design accepts multiple Cummins Power Generation Inspectional Services, the Florida Department of generator sets within designated genset groupings Environmental Protection (FDEP) and Department of · Enclosure Compatible - Accepts drop-over weather Environmental Resource Management (DERM), or the City protective and sound attenuated enclosures of Los Angeles Bureau of Fire Prevei~tion. · Pre-drilled mounting pads - Accepts Cummins Power Generation Accessories (402-xxxx series) .. '~ spring vibration isolators between tank and genset . · Tank to foundation ground clearance - Allows for visual secondary containment leak detection, , Tank top mounting bracket - Provides mounting for (optional) pump and control for day tank operation · Removable panel/channel - Provides access to a full width, electrical stub-up area © 2002 Cummins Power Generation Specifications subject to change without notice S-1391b (9/02) Power Sound Data 175DGFB 60 Hz Sound Pressure Levels @ 7 meters dB(A) '* Position (Note 1) 8 Position Configuration I 2 '3 4 5 6 7 8 Average Standard - Unhoused Infinite (Note 3) Exhaust 84.4 86.8 85.1 86.5 81'.3 85.6' 84.0 86.4 85.0 F182 - Weather Infinite (Note 3) Exhaust N/A N/A N/A N/A N/A N/A N/A N/A N/A F182 - Weather Mounted 88.9 90.9 90.3 90.2 88.7 89.5 89.6 91.1 89.9 Muffler F172 - Quiet Site II Mounted 83.1 84.5 76.9 ' 76.0 72.4 72.4 75.5 85.4 78.3 First Stage Muffler F173 - Quiet Site II Mounted 72.4 72.5 74.2 74.7 72.1 70.4 69.2 71.5 72.1 Second Stage Muffler Note: .1. Position 1 faces the engine front at 23 feet (7 m) from the center of the generator set. The positions proceed around the generator set in a counter-clockwise direction in 45° increments. 2. Data based on full rated load with standard radiator-fan package. 3. Sound data for generator set with infinite exhaust do not include exhaust noise. 4. Sound pressure levels per ANSI S1.13-1971 as applicable. 5. Reference sound pressure is 20 pPa. 6. Sound pressure levels are subject to instrumentation, measurement, installation and generator set variability. Sound Power Levels dB(A) Octave Band Center Frequency (Hz) Sound Power Configuration Level 63 125 250 500 1000 2000 4000 8000 Standard - Unhoused Infinite 74.6 91.4 98.7 103.1 106.8 105.7 99.8 94.7 111.1 . (Note 3) Exhaust F182 - Weather Mounted Muffler 92.6 106.8 102.2 108.3 108.0 106.0 102.6 99.1 114.2 F172 - Quiet Site II Mounted · First Stage Muffler 79.1 94.9 93.8 100.1 103.8 102.8 97.4 91.4 108.2 F173 - Quiet Site II Mounted Second Stage Muffler 79.1 93.3 91.3 88.8 91.5 90.1 89.0 89.0 99.0 Note: 1. Data based on full rated load with standard radiator-fan package. 2. Sound power per ANSI S12.34-1988 and ISO 3744 as applicable. 3. Sound data for generator set with infinite exhaust do not include exhaust noise. -12 4. Reference sound power is lpW=l x lu W. 5. Sound power levels are subject to instrumentation, measurement, installation and generator set variability. Cummins Power Generation Data and specifications subject to change without notice. Bulletin MSP - 112d Frame UC3H ALTERNATOR DATA SHEET o,ze: CHARACTERISTICS WEIGHTS: Wound Stator Assembly 478 lb 217 kg Rotor Assembly 505 lb , 229 kg Complete Alternator 1356 lb 615 kg EXCITATION CURRENT: Full Load 2 Amps No Load 0.5 Amps INSULATION SYSTEM: Class H Throughout MAXIMUM SPEED: 2250 rpm 1 t21 RATINGS (1.0 power factor)! 60 Hz 50 Hz (Based on specified temperature rise Double Delta 4 Lead Double Delta at 40°C ambient temperature) 110-120 120/240 120/240 220-240 125°C Rise Ratings kW/kVA 143/143 156/156 120/120 105°C Rise Ratings kW/kVA 131 / 131 141 / 141 110/110 3 121 RATINGS (0.8 power factor) Upper Broad Range LBR* 347/600 Broad Range (Based on specified temperature rise 120/208 139/240 190-208 110/190 120/208 127/220 at 40°C ambient temperature) , 240/416 277/480 .380-416 347/600 220/380 240/415 254/440 150°C Rise Ratings kW 200 220 200 220 170 170 160 kVA 250 275 250 275 212 212 200 125°C Rise Ratings kW 190 204 190 204 160 160 152 kVA 238 255 238 255 200 200 190 105°C Rise Ratings kW 175 . 188 175 188 146 146 138 kVA 219 235 219 235 182 182 172 80°C Rise Ratings kW 150 .163 150 163 126 126 120 kVA 188 204 188 204 158 158 150 3 ~I REACTANCES (per unit, +10%) (Based on full load at I05°C Rise Rating) Synchronous 2.13 1.72 1.85 1.91 1.88 1.57 1.32 Transient. 0.17 0.14 0.15 0.15 0.16 0.13 0.11 Subtransient 0.12 0.10 0.10 0.09 0.11 0.09 0.08 Negative Sequence 0.14. 0.11 0.12 0.11 0.12 0.10 0.08 Zero Sequence 0.08 0.07 0.07 0.07 0.07 0.06 .0.05 3 ~ MOTOR STARTING MaximUm kVA (Shunt) 672 672 672 467 (90% SustainedVoltage) (PMG) 791 791 791 583. TIME CONSTANTS (Sec) Transient 0.042 0.042 0.042 0.042 Subtransient 0.012 0.012 0.012 0.012 Open circuit 1.100 ' 1.100 1.100 1.100 DC .0.012 0.012 0.012 .0.012 WINDINGS (@ 20°c ) Stator Resistance (Line to Line, Ohms) 0.0300 0.0260 0.0430 0.0300 Rotor Resistance ( Ohms) 1.8000 1.8000 1.8000 1.8000 ' Number of Leads 12 12 6 12 * Lower broad range 110/190 thru 120/208, 220/380 thru 240/416. Onan Corporation .Specification May change Without Notice. ADS - 211D opERATING CHARACTERISTICS 60 Hz % Voltage Dip vs Locked Rotor kVA % Efficiency vs kVA L[-LL ~I = '' ~ I I; I = ,' .[; 240v De~ · / 3o ~-~--+++-~,,,,,,,,,,,,, ,.... w~ ~l~:M~xS~ln~t~adl ...... ,,,,, _ 95 iisi i ............ ,,,,~,,, ............. Jt ................ ~: ~ : ,,, ~ :: ........... ~, 90 ' ~o ~ .......... lit ....................... 416V iii ..... ,,,, ...... ',',t ............ 208V 89 ............................. -' ] 240V THREE PHASE EFFICIBCY CURVE d ~ ...... ,,,, .............. t ~ ................... ~ 3 4 ~ ~ / 8 9250.0KVA~ o 1~ 2~ 3~ ~ 5~ ~ 0 ~ 2~ 3~ ~ ~ ~ L~KED ROTOR KVA 3o :~',', ........... - ~ ~ ~ ~-- ............ ::,,,,,,,, ....... !t~ ', ~ ~: ', ', ', ~ ~: ', ',: ', ',~ ...... ~ -- ::::::::::::::::::::::::::: ;;~ ....................... oYe 9~. '~~ :"":11~;"'"""-**'""""'*' ....................... ~:'""""~""*'"*'"' ........................ ~ ............ o~ t111 : :: :: :::~: o.~,, ,, ~.., ....... ,,...., , ,[,~: ..................... , .................... ~ ~V 9o ................. '" ' 277V THREE PHASE EFFICIENCY CURVE~ '~' lll:l,,,,,,~,,,,,,,, , ~ ~ 3 ~ ~ 6 7 8 92~.8KVAI~ o I~ 2~ 3~ ~ 5~ ~ O 1~ 2~ ~ ~ 5~ ~ L~KEO ~TOR KVA ~ ~ Vo~ Dip vs L~ Rotor kVA ~ Effi~nw vs kVA ' VOL AGE o~U-~E~T~ 111 [ 11 , ........ ~;,,:~-:~,,,, ~, ,,,,:~;,,,,,,,,;:' ~ 93 ;lll:llll~ " ,,111 [,,[,t,,-, 'I ......... Illll;n;~ ' , ...... ............... I I I I I~ ',', ', ',: = ', ', = ', ', ', 9o I i I I ~;3 ', ', , ,,,,,,, ................. ,, ', ',;; ', ', ~ ~ ',; 38OV ,,,~,.,, ~; ,,,,,, ,, ,,,..,,,,, ............ 190V eg ..... ~ ~ :; 220V THREE P~SE EFFICIENCY CURVE LOCKED ROTOR KVA VOLTAGE 96 ~ ~ ~~ 95 ~8 92 9; 415V~ 208V 8S 240V THREE PHASE EFFICIENCY CURVE 2 3 ~ ~ 6 7 8 9210.0 ~A~ 0 I~ 2~ ~ ~ 5~ ~ 0 i~ 2~ 3~ ~ 5~ 6~ 7~ Onan ~mfion S~cifi~t~ns May Change Witho~ Notice. 4/93 ADS- 21 lB · (~ Power' 'Generation Automatic Voltage Regulator PMG Excitation ~ 12-Volt, Trickle, 2 Amp, 10 Amp 24-Volt, 6 Amp, 1 O-Amp (pictured) Description Features The PMG (Permanent Magnet Generator) · Three phase full wave bridge design for operation provides more power for motor starting. It on permanent magnet generator sustains main field excitation for short circuit · Fully encapsulated fault discrimination and coordination, and · Precise regulation provides increased immunity from n.o?-Iinear · Torque matching under~frequency compensation ,loads. · Over-voltage protection · Over-excitation protection · Three phase RMS sensing · 60 Hz or 50 Hz operation · Remote voltage adjustment · Standard on generator sets from 200 kW-1500 kW Optional on generator sets from 50kW-175kW Specifications Sensing Input Under-Frequency Compensation Voltage: 170-250 VAC max. Set Point: 95% Hz Frequency: 50-60 Hz nominal .Slope: 100-300% down to 30 Hz Phase: 1 or 3 Unit Power Dissipation Wire: 2 or 3 18 watts maximum Power Input (PMG) Accessory Input Voltage: 140-220 VAC ±1 volt input = ±5% change in output volts Current: 3 amps/phase Quadrature Droop Frequency: 100-120 Hz nominal Maximum sensitivity (27~ Burden): 0.08A for Phase: 3 5% droop @ 0 p.f. Wire: 3 CUrrent Limit Output Sensitivity range (27~ Burden): 0.166A-0.370A Voltage: Max 120V dc Over-Voltage Protection · Current:. Continuous 2.7A Transient 6A for 10 sec Set point: 300V Field: Time Delay (fixed): 1 second Resistance: 150Q minimum Circuit breaker: trip coil voltage 40-60V dc Regulation · Circuit breaker: trip coil resistance 50-100 ohms With 4% engine governing: +_0.5% RMS .Over-excitation Protection Thermal Drift (after 10 min Set point: 75V dc 0.5% to 40 C. Change in AVR ambient Time Delay (fixed): 10 seconds Soft Start Ramp Time 'Environmental 3 seconds Vibration: 20-100 Hz, 3.1 in/s, Typical System Response 80mm/s 100-2k Hz, 5g Field current to 90%: 80ms Relative Humidity: 32° to 140° Fl0° to 60° C Machine volts to 97%: 300ms Operating Temperature: -40° to 140° Fl-40° to 60° C External Voltage Adjustment Temperature: -130° to 175° FI-55° to 80° C Storage +_6% with 4.7~ trimmer: _+0.5% RMS © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (11/02) General Description . Power Control Devices: Solid state, three phase, Over-Excitation Protection full wave bridge designed for permanent magnet Excitation level is continuously monitored. If generator '(PMG) excitation and application on excitation level exceeds preset level for 10 seconds, brushless generators, PMG excitation results in 10w the regular is shutdown. The generator must be radio frequency interference (RFI) and immunity to shutdown to reset. non-linear loads. Over-Voltage Protection Under-Frequency Compensation Continuously monitors generator output voltage and A frequency measuring circuit monitors generator shuts down the regulator for sustained over-voltageS output and provides underspeed protection by caused by open circuited sensing or power control reducing the generator output voltage proportionally device failure. Breaker trip signal is provided if when generator set speed is below an adjustable circuit isolation is required.. The generator must be frequency threshold, shutdown to reset. Soft Start Circuitry Current Limiting Included to provide a smooth, controlled generator When used with separate current transformers on the voltage buildup from Iow residual voltage, generator output, allows control over the level of three phase and single-phase fault current. Remote Voltage Adjust . Provision for connection of a remote Voltage tdmmer allowing fine control of generator voltage. Paralleling Provisions Droop adjustment for generators equipped with Quadrature droop current transformers to allow up to 5% voltage droop at full load. Voltage Dip Adjustment Provides for an adjustment, of the under frequency compensation volts/hertz characteristic to compensate for different engine block load capabilities (torque matching). AVR Control Functions Control Function VOLTS To adjust generator output voltage Stability ~1 To prevent voltage hunting Stability 2 To prevent voltage hunting UFRO To set under-frequency roll off knee point DROOP To set generator droop to 5% at full load 0 PF V/Trim To match AVR input to accessory output EXC To set the over-excitation cut off level DIP To set the initial-frequency related voltage dip Over/V To set the over-voltage protection cut off level I/Limit To set the maximum short circuit current © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (11/02) Field Installation Kits Models Description Kit Number DG series (24V) 0300-3618 DG series (12V) with Detector Control' 0300-5182 DG series (12V) with Sentinel Control 0300-4908 MCG/MDG series '0300-4676 FITTING AND OPERATING. RAMP ~ ~ .IMIT I ~ DIP ~~~ STABILI~ DWELL © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (1!/02) ISO9001 - This product was designed and manufactured in facilities certified to ISO9001. See your distributor for more information {~ Power ~e~eration Cummins Power Generation 1400 73rd Avenue N.E. [-~ For Professional Use Only. Must be installed by a Minneapolis, MN 55432 qualified service technician. Improper installation presents hazards of 763.574.5000 electrical shock and improper operation, resulting in severe personal Fax: 763.574.5298 Injury and/orproperty damage. www'cumminsp°wer'c°m .. I,AWARNINGI Back feed to a utility system can cause electrocution and/or propert~ damag~ Do not connect generator sets to any building electrical system except through an approved device or after Cummins Power Generation is a subsidiary of Cummins Inc. building main switch is open. © 2002 Cummins Power Generation Specifications subject to change without notice AC-142a (11/02) /Power · Generation Batteries Cold Ship Cranking Weight QTS. partNumber Battery Amps Voltage Amps ·Length Width Height SAE lbs. Electrolyte 0416-0439 Dry 1400 12 225 20.75 10.75 9.5 8D 110 16 0416-0457 Dry 300 6 105 8.875 6.875 8.75 1H 24 4.7 0416-0579 Dry 420 12 74 10.25 6.8 9 24 28 5.9 0416-0579-01 Wet 420 12 74 10.25 6.8 9 24 28 5.9 0416-0774 Dry 325 12 90 13 5.56 9 29F 30 5.1 0416-0796 Wet 660 12 80 13 6.8 9.5 31 62 4.2 0416-0823 .Wet 620 12 160 .13.45 6.78 9.16 30H 42 4.2 0416-0848 Dry 700 12 180 20.8 8.8 9.5 4D 85 ' 13 0416-0965 Wet 800 12 55 10.26 6.83 8.9 N/A 39 N/A 0416-0980 'Wet 725 12 NA 13 '7 9.625 30H/31 65 4.2 0416-1038 Wet 525 12 NA 10.25 6.8 9 '24 28 5.9 0416-1039~01 Wet 255 12 40 8.38 2.75 5.5 N/A 11 N/A 0416-1040 Dry 800 12 NA 13 ~ 6.8 9.44 31 65 4.2 " 10416-1051 Wet ' 530 12 80 8.2 6.8· 8 26 31 3.69 Electrolyte: 6-quart (5.7 liter) single plastic container with a convenient filter tube. Part Number Description 416-0534 1.265 specific gravity Battery Racks: .i(not recommended for mounting on skids) Part Number Description 416-0527 Holds one ~416-0439 (8D) Battery. (Includes hold down brackets) 416-0475 Holds two #416-0457 (1H) Batteries. (Loose rack, not intended for anchoring.) Battery Heater Part Number Description 333-0469. Increases battery'starting capability in lower than optimum ambient temperatures. Heater is a .' 6" x 9" pad installed in the battery rack directly under the battery case. Comes complete with an 8' cord and standard duplex plug. 200 watts @ 120 VAC © 2002· Cummins Power Generation Specifications subject to change without notice AC-150b (12/02) ApplicatiOn: Listed below; by Set model, is the specific battery designed to fit the skid mounted battery rack. (Larger. batteries, if required, may not fit the standard skid .mounted rack.) Begin Current Begin Current . Model Spec Spec Battery PIN Quantity Model Spec Spec Battery PIN Quantity DFAA F H 0416-0439 2 DQAE A A&B 0416-0439 2 DFAB · G K&L 0416-0439 2 DQAF A A&B 0416-0439 2 ;)FAC F K&L- 0416-0439 2 DQBA B G 0416-0439 2 DFBF M W 0416-0439 2 DQBB B G 0416-0439 2 DFCB M W 0416-0439 2 DQKB A C&D 0416-0439 4 DFCC M W 0416-0439 2 DQKC A C&D 0416-0439 4 DFCC M W 0416-0439 2 DQKC A C&D 0416-0439 4 DFCE . B G 0416-0439 2 GGDB A C 0416-0774 1 ' DFEB M S 0416-0439 · 2 GGFB A B . 0416-0796 1 DFEC E K 041 6-0439 2 GGFC A B 0416-0796 1 DFED B G 0416-0439 2 GGFD A B 0416-0796 1 DFEG A A&B 0416-0439 2 GGFE A B 0416-0796 1 DFEH A A&B 0416-0439 2 GGHB A . B 0416-0796 1 DFEJ A A&B 0416-0439 2 GGHC A B 0416-0796 1 DFEK A A&B 0416-0439 2 GGHD A B 0416-0796 1 DFGA F H 0416-0439 4 GGHE A B&C 0416-0796 1 DFGB F G&H i' 0416-0439 4 GGHF A B&C 0416-0796 1 DFGE A A 0416-0439 4 GGHG A' B 0416-0796 1 DFHA A F 0416-0439 4 GGHH A B 0416-0796 1 DFHB A F 0416-0439 4 GGKB A A 0416-0848 1 DFHC A E 0416-0439 4 GGKC A A 0416-0848 1 DFHD A A&C 0416-0439 4 GGKD A A 0416-0848 1 DFJC N R 0416-0439 4 GNAA A C ' 0416-1040 1 DFJD F H 0416-0439 4 GNAB A C 0416-1040 1 DFLB M R 0416-0439 4 GNAC A C 0416-1040 1 DFLC N S&U 0416-0439 4 MCGBA A D 0416-0796 * DFLE · A C .0416_0439 4 MCGCA A D 0416-0796 * DFMB N T 0416-0439 4 MCGDA A D 0416-0796 * DGBB E J ' 0416.0848 I MCGDB A D 0416-0796 * DGBC D H 0416-0848 1 MCGGA A D 0416-0796 * DGCA M S 0416-0848 1 MDGDA A D 0416-0796 * DGCB . M S. 0416-0848 1 MDGDB A D 0416-0796 * DGCC A B. 0416-0848 1 MDGDC A A . 0416-0796 * DGDA L P 0416-0848 1 MDGDD A A 0416-0796 * 3GDB L P 0416-0848 1 MDKAA A A 0416-0796 * DGDK A A 0416-0848 1 MDKAB A A 0416-0796 * · DGEA K N 0416-0848 I MDKAD .'A C 0416-0796 * DGFA K N 0416-0848 1 MDKAE A C 0416-0796. * DGFB K N 0416-0848 1 MDKAF A B 041 6-0796 * DGFC A 'E 0416-0848 I MDKAL ~ 'A B 0416-0796 * DGGD A A 0416-0848 1 MDKAU A . A. 0416-0796 1 DGHD. A · A 0416-0848 1 MDKAV A 'A 0416-0796 * DGHE A A. 0416-0848 I MDKAW A A 0416-0796. * DNAA A B .0416-1040 1 MDKAZ A A. · 0416-0796 * DNAB A B '0416-1040 1 MDKBD A A 0416-0796 * DNAC A B 0416-1040 1 MDKBE A A 0416-0796 * DNAD A B 041 6-1 040 1 MDKBF A A 0416-0796 * DNAE A B 0416-1040 1 MDKBG A A . 0416.0796 * DNAF A .B 0416-1040 1 MDKUB A F 0416-0796 1 DQAA A A,E&F 0416-0439 2 MDK3/VB A F 0416-0796 1 DQAB A E&F 0416-0439 2 DQAD A A&B 0416-0439 2 * 1 for 12V systems or 2 for 24V systems. © 2002 Cummins Power Generation Specifications subject to change without notice AC-150b (12/02) See~your distributor for more information C Power CUmmins Power Generation ~ For Professional Use Only. Must be Installed by a . 1400 73rd Avenue N.E. qualified servlce technician. Improper lnstallation presents hazards of Minneapolis, M N 55432 elec{rical shock and improper operation, resulting in severe persona/ 763.574.5000 injury and/or properly damage. Fax: 763.574.5298 www, cumminspowergenerafion.com ~[~ Back feed to a utflity sYStem can cause elec~ocutlon ancYor proper~ damege. Do not connect generator sets to any. . building electrfcal system except through an approved device or after building main switch is open. Cummins Power Generation is a subsidiary of Cummins Inc. © 2002 Cummins Power Generation Specifications subject to change without notice AC-150b (12/02) CrankcaSe Ventilation Filter Systems Global FiltratiOn Technology Filtration need and ot~ ~gine qomponen2. ~ coating reduces engine cooling cap~ity,'ca~es a gegr~at~n of ~gine perfo~nce and reliability Over time, and sho~e~ the ~eful s~ke life of the ~gine compon~~. , .' . .:'...: .~ ~..".-." : .... ' : -. ". ", ' -.' :'. :. ' i' ~ ". '" '~.,'~.i~:i'..'¢.~ .~-A~;~:;;~t~ij.~:~.::...~;,,.'~.i..~.L~..:,,.,L. ~ ~'.~. ~..:.;;:':.:,.'.-,-.~.: ..-... ~.'~! Silencer :": "': :' pressure that can. be generated. An indicator, located in.the top ..... ' ". ',:'~ .......... !:: '.'"~". cover of f~e assembly registers when the Unit is operating in :~.."!.'~..'.~:. ,, .:.':'..i:.'......'....'.,.~:. ... :...~. , ~.:. : "~:' ::"' "': ': "' '"' "~'" :"' ";"' "" '"'"" '" "" ~' ~'" ':': "':'" by-pass mode and the fil~r, element must be replaced. · ~:';'.~'"'~ ;'.7:.: ~..~....', · .:v. The replaceable ~ter ~:~::'~?': peffo~ce, ~croZass fiber, ~?"~':~'~.~'~ ~'.' depth-Ioa~g, co~escing · '....:.. "~'..:;"~.:.me~a. OH mist ~ removed '~'~:~'"'";~~om ~e cr~case ~,,:..: :. emissions ~d flo~ do~ to :?;.~¢.: the ~p area of ~e filter .~: ~:,:~:;.:~.:~.~ housing. A drain in the s~p. :::':;:,:~ ~o~ ~e ~lle~ted off to be returned to ~¢?' the e~e cra~c~e. A check v~ve pro~ded at the ,..v co~ec~on to ~e creche preventS.g~ flow or o~ ~om ~;~::-¢:'accomp~shed when ~e col~ of off in ~e ~ ~ne :.;,~.;~;~ :',.:':/ overcomes the ~eren~ pressure be~een ~e ~ter ':;:'~' ~hous~g and creche - or when the en~ne is shutdo~. :.~.~:'~:. ~7~: 2'. ~ ':. ': ~ .:':..' .. ~.~ CC? Systems - SPecifications Calculating Flow Rates' CCV units are designed to handle crankcase flow rates of up ~ 40 CFM. Traditional~, the crankcase flow rate can be calculated ~s follows: Rated horsepower + 40 -- cubic feet used ~s a g~ide since recent ~mprovements in piston design have produced er~,in6s higher horse~er and lowsr blow-by flow rates. The blow-by flo~ rate of a worn engine, at ti~e of overhaul, is generally double the fl~ rat~ when the engine is ' n~. The flo~ rate of aworn engine should .. bB considered when sI~ the correct ' cranlwent filter s~ster~ ADDmONAL DERAILS ARE AVAILABLE IN ~CHNICAL MANUAL #55021. power Generation PowerCommand® Alarm Remote Annunciator Panel (FT-10) LON Input/Output Description Features The PowerC0mmand Network Annunciator is a network component that provides remote · Visual Indication of 20 Network Conditions and system status indication .for emergency and Network Status. other power systems in compliance to the · Audible Indication of Any Network Condition. requirements of NFPA 110. The Network .AnnunciatOr also includes pushbutton switch to Annunciator may also be used for remote silence the audible alarm. Alarm horn sound level indication of any condition that is monitored by is approximately 90dBA at 30 cm. a PowerCommand network. ·' Standard NFPAl10 Label, field configurable for · other alarm and status conditions. The Network Annunciator reduces installation · Sealed Membrane Panel Design provides costs and improves design flexibility by use of environmental protection for internal components a PowerCommand .Network to transmit all the and .is easy to clean. genset and transfer switch system signals · Warranty. PowerCommand Controls are '~ rather than using relay contacts for this supported by a worldwide network of independent 'purpose. distributors who provide pads, service and warranty support. Control power for PowerOommand network · UL Listed and Labeled; CSA certified; CE Marked. products is usually derived from the generator · Wall Mount NEMA 1 Enclosure or Flush Mount set starting batteries. The control functions configurations available over' a voltage range from 8VDC to 35VDC. °2002 Cummins Power Generation. Specifications May Change t4rrthout Notice S-1343b (11/02) Specifications Signal RequirementS Alarm Horn Network Connections; Echelon® Sound Level: 90 dB @ 30cm. LONWORKS®, twisted-pair 78 kbps, FT-10 Physical Control Power: 8-30VDC, 3.5W (maximum) Weight: 3.2 lbs. (1.45 kg) (board plus 0.8W typical, enclosure) Wiring materials for network signals are UL- Power listed 4 twisted pair wiring. Terminations for Maximum Consumption: 5 watts control power accept wire up to 16ga. Standby Consumption: 0.4 watt or less Environment Network Length: Maximum 4600 Feet (1400M) The annunciator is designed for proper ' Self'binding COnfigurations: operation in ambient temperatures from '40C Supports use of up to four annunciators with to +70C, and for storage from -40C to +80C; 'up to one gen~erator set and one transfer Control will operate with humidity up to 95%, switch_ ,~' non-condensing, and at altitudes up to 13,000 feet (5000 meters). Maximum Wire Lengths Wire Size 12VDC 24VDC 22 ga 330fl. (100M) 1100 ft. (338M) 20 ga 520 ff. (158M) 1760 ff. (537M) 18 ga 820 ft. (250M) 2790 Ft. (852M) 16 ~la 1300 ft. (398M) · 4430 Ft. (1352M) 14 ga ' 2070 ft. (631M) 4600 Ft. (1400M) Dimensions Cut-Out Detail (without enclosure) ~ (¢ ) 5.25. ~ (133mm) 3,50' (159mm) (126mm) 3 o 4.~ O" (1!,~ nm) 0.219" (5.6mm) MOUNTING HOLES ¥. e2002 Cummins Power Generation. Specifications May Change Without Notice S-1343b (11/02) el Configurations & Standard Bindings · [] NFPA110 GenSet Alarm and Status Annunciator The following conditions are provided as Standard on the annunciator: · High Battery Voltage (A) · Pre-High Coolant Temperature (A) · Battery Charger Malfunction (A). · Low Battery Voltage (A) · High Coolant Temperature (R) · 'Low Fuel (A) · Generator Running (.G) · Low Engine Temperature (A) · Low Coolant Level (R) · Genset Supplying Load (G) · Overspeed (R) · Spare (4) (G) . · Pre-Low Oil Pressure (A) · Fail to Start (overcrank) (R) · Common Alarm · Low Oil Pressure (R) · Not in Auto (R) · '(A) = Amber;, (R) = Red; (G)= Green [] Extended Genset Alarm and Status Annunciator The following'conditions are provided as standard on the annunciator: · Check Genset (R) · Over current (R) · Load Demand (G) · Ground Fault (A) · Short circuit (R) * Genset CB tripped (R) · · High AC Voltage (R) . · · Reverse KVV (R) · Utility CB tripped (R)" · Low AC Voltage (R) · Reverse kVAR (R) · Emergency Stop (R) · Under Frequency (R) . · Fail to Sync (A) · Spare (4) (G) · Overload (R) · Fail to Close (R) (A) = Amber; (R) = Red; (G) = Green · · [] 8-Point The following conditions are provided as standard on the annunciator: · Check Genset (A) · Not in Auto (G) · Low Coolant Level (R) · Genset Supplying Load (A) · High/Low Engine Temp (G) .· Low Fuel Level (A) · Genset Running (G) · Low Oil PressUre (A) · Spare (8) (G) (A) = Amber; (R) = Red~, (G) = Green [] 4-Point The following conditions are provided as standard on the annunciator: · Check Genset (A) · Not in Auto (G) · . Genset Supplying Load (A) · Spare (16) (G) · ' Genset Running (G) A) = Amber; (R) = RedI (G) = Green [] ATS-Extended This annunciation set is often used with PLT-series'equiPment. The following conditions are provided as standard on the annunciator: · Source I Available (G) · ATS Not in Auto · Fail to Close · Source 2 Available (G) · Test/Exercise · Fail to Disconnect · Source 1 Connected (G) · Transfer Pending · Fail to Synchronize · SoUrce 2 Connected (G) · Load Shed · Low Battery-Controller · Check ATS (R) · Transfer Inhibit ' ! Low Battery-Network (A) = Amber; (R) = Red; (G) = Green · ~' · [-] ATS 8-Point The following conditions are provided as standard on the annunciator: · Check Genset (A) ... Not in Auto (G) .. · Low Coolant Level (R). · Genset Supplying Load (A) · High/Low Engine Temp (G) · Low Fuel Level (A) · Genset Running (G) · Low Oil Pressure (A) · Spare (8) (G) (A) = Amber; (R) = Red; (G) = Green [] 'ATs 4;Point The following conditions are provided as standard on the annunciator: · Check Genset (A) · Not in Auto (G) .· Genset Supplying Load (A) · .Spare (16) (G) · Genset Running (G) (A) = Amber; (R) = Red; (G) = Green °2002 Cummins Power Generation. Specifications May Change W'rlhout Notice S-1343b (11/02) Custom Alarm Configuration # Color Label Horn # Color Label , Horn (R/NC) (Y/N) (R/Y/G) (Y/N) 1 .- 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 2O Ordering Information Part Number Description 0541-0814-01 Network annunciator, open construction, for panel mounting. 0541-0814-02 Network annunciator including control box for surface wall mounting See your distributor for more information (~ Power · Generation' ,, Cummins Power Generation , · 1400 73rd Avenue N.E. ~ For Professional Use Only. Must be installed by a Minneapolis, MN 55432 qualified service technician. Improper installation presents hazards of -electrical shock and Improper operation, resulting in severe personal 763.574.5000 injury ancYor property damage. Fax: 763.574.5298 www.cumminspower, com -~ I~.WAFINING~ Back feed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any Cummins Power Generation is a subsidiary of Cummins Jt3c. building electrical system except through an approved device or after PowerCommand is a registered trademark of Cummins Inc. · building main switch is open. Echelon and LONWORKS are registered trademarks of Echelon. e2002 Cummins Power Generation. Specifications May Change Without Notice S-1343b (11/02) PowerCommand® Network Communications Module for PCC 2100 Controls (FT-10) Description Features The PCC 2100 Network communications · Provides simple real-time access to all necessary Module (NCM) provides an interface for a PowerCommand PCC 2100 genset data. PowerCommand Genset to the PowerCommand Network. The NCM is easily · Automatic indication of genset warning and installed inside the generator control box ' shutdown conditions to a user-defined location. Without additional wiring, conduit or external · May be connected at any point in the enclosures. PowerCommand Network The NCM allows local or remote monitoring · Module firmware can be upgraded in the field. and control of the PowerCommand GenSet. · May be remotely monitored and controlled with The NCM allows a user tostart, stop, and PowerCommand Software for Windows® v 2.01 emergency stop, or reset a fault of the genset. The NCM may be configured for automatic · Plugs easily into genset control requiring no alarm dial-out of genset fault conditions, additional wiring, conduit or external enclosures. . · Less wiring makes installation and system upgrades · quick and easy Specifications· Network TemPerature Echelon® LonWorks®, Twisted-pair 78 KBPS, FT-!0 Operating -25 to +70 °C (-13 to +158 °F) Protocol Storage -25 to +80 °C (-13 to +176 °F) Echelon LonWorks, GOAL Humidity Power Relative 25 - 90% (non-condensing) Provided by PowerCommand Generator Control ©2002 Cummins Power Generation Specifications May Change Without Notice S-1432 (1/03) · Monitoring Information Available Generator Engine Status Voltage (3-Phase) Engine Speed Switch Position Current (3-Phase) Engine Temperature (L & R) CenSer Status Percent Current Exhaust Temperature (L & R) Number of Starts Percent Load Oil Pressure Model Power Factor Oil Temperature Rating · Frequency Low/High Battery Voltage Fault Status Real Power Run Time Load Demand Setting Energy Pre-Low Oil Pressure Load Ramp Setting Ground Fau!t Pre-High Engine Temperature Load Tracking High/Low AC Voltage Overspeed Reverse kW Low Coolant Level Reverse kVAR Low Fuel Level Overload AC Charger Failure Annunciation Available* NFPA 110 AC Alarms Paralleling' High Battery Voltage Customer Fault 2 Emergency Stop Low Battery Voltage Customer Fault 4 Pre-Low Oil Pressure Genset Running High AC Voltage Low Oil PresSure Pre-Low Oil Pressure Low AC Voltage Pre-High Engine Temp Low Oil Pressure Under Frequency High Engine Temp Pre-High Engine Temp Overcurrent Low Engine Temp' High Engine Temp Short Circuit Overspeed Low Engine Temp Reverse Power Fail to Start Overspeed Loss of Field NOt in Automatic Fail to Start Loss of AC Input Low Coolant Level Not in Automatic Fail to Synchronize Fail to Synchronize Low Fuel Fail to Close Fail to Close Low Coolant Level Overload Reverse Power Emergency Stop Loss of Field Communications Failure Overload Common Alarm Under Frequency * Variations are not available. Ordering Information Part Number Description 0541-0770 PCC2100 Network CommUnicaUons Module (NCM), FT-10 (KP60-2) See your distributor for more information · Generation Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 ,. ~ For Professional Use Only. Must be installed by a' 763.574.5000 qualified service technician. Improper installation presents hazards Fax: 763.574.5298 of electrical shock and improper operation, .resulting in severe www.cumminspower, com personal injury and/or property damage. Cummins Power Generation is a subsidiary of Cummins Inc. ~.WARNINGI Back feed to a utility system can cause ~ · . electrocution and/or property damage. Do not connect generator PowerCommand is a registered trademark of Cummins Inc. sets to any building electrical system except through an approved _ Echelon and LoNWoRKS are registered trademarks of Echelon. device or after building main switch is open. Windows is a registered trademark of Microsoft. e2002 Cummins Power Generation Specifications May Change Without Notice S-1432 (1/03) Powe~ Generation POwerCommand® Network Network Communications' Module for OTPClBTPC Transfer Switches (FT-10) Description Features The OTPC/BTPC Network Communications · Provides simple real-time access to all necessary Module (NCM) provides an interface for a PowerCommand Transfer Switch data. PowerCommand Transfer Switch to the · PowerCommand Network. The NCM is easily · Automatic indication of Transfer Switch conditions installed inside the generator control box to a user-defined location. without additional wiring, conduit or external · May be connected at any point in the enclosures. PowerCommand Network The NCM allows local or remote monitoring · MOdule firmware can be upgraded in the field. and control of the PowerCommand Transfer · May be remotely monitored and controlled with Switch. The NCM allows a user to start, stop, PowerCommand Software for Windows® v 2.01 and emergency stop or reset a fault of the genset. The NCM may be configured for · Plugs easily into genset control requiring no automatic alarm dial-out of genset fault additional wiring, conduit, or extemal enclosures. conditions. · Less wiring makes installation and system'upgrades -. quick and easy specifications Network Temperature EChelon® LonWorks®, Twisted-pair 78 KBPS, FT-10 Operating -25 to +70 °C (-13 to +158 °F) Protocol Storage -25 to +80 °C (-13 to +176 °F) Echelon LonWorks, GOAL Humidity Power Relative 25- 90% (non-condensing) Provided by PowerCommand Generator Control e2002 Cummins Power Generation Specifications May Change W3thout Notice S-1434 (1/03) Transfer Switches I OTP¢ owerCommand® 40 - 3000 Amp 3 Pole and 4 Pole optional Features Shown Des c ri ption Feat u res Designed for continuous current operation and · Advanced Transfer switch Mechanism - Unique. switching of electrical loads between primary power bi-directional linear actuator provides virtually and standby generator sets, Cummins Power friction-free, constant force, straight-line transfer Generation Series OTPC PowerCommand automatic switch action during automatic operation. transfer switches monitor the primary power source, · PowerCommand MicroproceSsor Control - A signal generator set startup, automatically transfer standard, fully featured microprocessor control with power, and return the load to the primary power a choice of options. All features, settings, and source once the utility returns and is stabilized, adjustments are software-enabled for ease of Setup High-press,Ure silver alloY contacts can withstand and accuracy. Optically isolated logic inputs and thousands of switching cycles without burning, pitting, high isolation transformers for AC power inputs or welding. They require no routine contact provide high-voltage surge protection. maintenance and prOvide 100% continuous current · Manual Operation - Manual operating handles, ratings, shielded termination, and over-center type contact In utility-to-genSet applications, the control system mechanisms allow effective, manual operation (40- monitors utility and genset power. When utility power 1000A switches). fails or is unsatisfactory, the switch starts the genset . and transfers critical loads to the genset. The switch · Positive Interlocking Me.chanical and electrical automatically transfers loads back to the utility when interlocking prevent source-to-source connection utility power returns, through the power or control wiring. In utility-to-Utility applications, the control system · Main Contacts -Heavy-duty silver alloy contacts monitors the Primary utility source and transfers the with separate arcing surfaces and multileaf arc critical load to a secondary utility source whe_n primary chutes are rated for total system transfer including power fails or is unsatisfactory. The switch overload interruption. automatically transfers loads back to the primary · Easy Service/Access - Plug connections, door- .~. source when power is restored, mounted controls, ample access space, and gens~"f-t°-genset__ applications, the transfer switch compatible terminal markings. The control is field In automatically controls multiple gensets, allowing one programmable. genset to power the load with another genset as · Product lines, Accessories and Services - standby~ The running (lead) unit can be selected Cummins Power Generation offers a wide range of manUally or may be changed automatically with a accessories and services to suit your requirements. built-in changeover timer. · Certifications - Cummins Power Generation OTPC Transfer Switches are certified to a wide range of standards. ( · Warranty - Cummins Power Generation offers single-source responsibility at both the factory and distributor levels for warranty, service, and parts support. © 2002 Cummins Power Generation Specifications subject to change .without notice S-1270b (11/02) Transfer Switch Mechanism A bi-directional linear actuator powers OTPC Transfer Switches. This design provides virtually friction-free, constant force, straight-line transfer switch action. No complex gears or linkages. · Independent break-before-make action is used for both 3- pole and 4-pole/switched neutral switches. On 3- pole/switched neutral switches, this action also prevents the objectionable ground currents and nuisance ground fault tripping that can result from 0vedapping designs. · A mechanical interlock prevents simultaneous Closing of normal and emergency contacts. The action positively prevents dangerous source-to-source connections. · · Electrical interlocks prevent simultaneOus closing signals to normal and emergency contacts and interconnection of normal and emergency sources through the Control wiring. '· Long-life, high pressure, silver alloy contacts resist buming and pitting. Separate arcing surfaces further protect the main contacts. Contacts are mechanically held in both normal and emergency positions for reliable, quiet operation. Specifications-Transfer Switch Mechanism Voltage Rating Transfer switches rated from 40 A through 3000 A are rated up to 600 VAC, 50 or 60 Hz. Arc Interruption Multiple. leaf arc chutes cool and quench thearcs. Covers prevent interphase flashover and are transparent for visual inspection. Neutral Bar A full current-rated neutral bar with lugs is standard on enclosed 3- pole transfer switches. Auxiliary COntacts Two contacts (one for each source) are provided for customer use. Wired to terminal block for easy access. Rated at 10A continuous and 250 VAC maximum. Operating Temperature -40°F (-40°C) to 140°F (60°C) Storage Temperature -40°F (-40°C) to 140°F (60°C) Humidity Up to 95% relative, noncondensing Altitude . Up to 10,000 ft (3,000 m) without derating · Surge Withstand Ratings Surge-tested for location category B3, per IEEE C 62.41. Testing per guidelines in IEEE 62.45. Control tested to EUropean Surge Test EN 61000-4-5 Total Transfer Time (source-to-source) ' Will not exceed 6 cycles at 60 Hz with normal voltage applied'to the - actuator and without programmed transition installed. Manual Operation Handles Transfer switches rated through 1000 A are equipped with permanently attached operating handles and quick-break, quick- make contact mechanisms suitable for manual operation. Transfer switches over 1000 A are equipped with manual operators for service use only under de-energized conditions. © 2002 Cummins Power Generation Specifications subject to change~without notice S-1270b (11/02) PowerCommand MiCroprocessor Control Control Packages A choice of two control packages allows flexibility for determining the most suitable level o contro or a given application:' Level 1 Control Level 2 Control Utility-to-Genset Applications Utility-to-Genset Applications Utility-to-Utility Applications Genset-to-Genset Applications Software Adjustable Time Delays: Software Adjustable Time Delays: Engine Start: 0 - 15 sec Engine Start: 0 - 120 sec Transfer Normal to Emergency: 0 - 120 sec Transfer Normal to Emergency: 0 - 120 sec Retransfer Emergency to Normal: 0 - 30 min Retransfer Emergency to Normal: 0 - 30 min Engine Stop: 0 - 30 min Engine Stop: 0 - 30 min ~ Programmed Transition: 0'- 60 sec Programmed Transition: 0 - 60 sec Undervoltage Sensing - 3-phase normal, 1-phase emergency OverlUndervoltage Sensing ~ 3-phase normal and emergency Pickup: 85% to 98% of nominal voltage Pickup: 85% to 98% of nominal voltage Dropout: 75% to 98% of pickup setting Dropout: 75% to 98% of pickup setting Dropout Time Delay: 0.1 to 1.0 sec Dropout Time Delay: 0.1 to 1.0 sec · Overvoltage Sensing - 3-phase normal, 1-phase emergency Overvoltage Sensing - 3-phase normal and emergency Dropout: 105% to 135% of nominal voltage Dropout: 105% to 135% of nominal voltage Pickup: 95% to 99% of dropout setting PickuP: 95% to 99% of dropout setting Dropout Time Delay: 0.5 to 120 sec Dropout Time Delay: 0.5 to 120 sec Frequency Sensing Frequency Sensing Pickup: +5% to +20% of nominal frequency Pickup: +5% to +90% of nOminal frequency Dropout: +1% beyond pickup Dropout: +1% beyond pickup Dropout Time Delay: 0.1 to 15.0 sec Dropout Time Delay: 0.1 to 15.0 sec Voltage Imbalance Sensing Dropout: 2% to 10% Pickup: 90% of dropout Time Delay: 2.0 to 20.0 .sec Phase Rotation Sensing Time Delay: I00 msec Loss of Single Phase Detection Time Delay: 100 msec Standard Open Transition Transfer Mode Standard Open Transition Transfer Mode Programmed Transition Transfer Mode Programmed Transition Transfer Mode Programmable Genset Exerciser - One event/schedule with or Programmable Genset Exerciser - Eight events/schedules with or w/o load w/o load Basic Indicator Panel Basic Indicator Panel Source Available/Connected LED Indicators Source Available/Connected LED Indicators Test/Exercise/ByPass Buttons Test/Exercise/Bypass Buttons Digital Display Daterl'i~ne-Sta~lped Event Recording Date/Time-Stamped Event Recording Load Sequencing (optional with Network Communications Load Sequencing (optional with Network Communications Module) Module) Time-Delay Functions Engine Start: Prevents nuisance genset starts in the event of momentary Power system variation Or loss. Not included in " utility-to-utility systems. .. Transfer Normal to Emergency: Allows genset to stabilize before application of load. Prevents power interruption if normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. Retransfer Emergency to Normal: Allows the utility to stabilize before retransfer of load. Prevents needless power interruption if retum of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch systems. Engine Stop: Maintains availability of the genset for immediate reconnection in the event that the normal source fails shortly after transfer. Allows gradual genset cool down by running unloaded. Not included in utility-to-utility systems. . Programmed Transition: Transfers load to neutral position, disconnected from sources, to allow inductive load voltages to decay. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) · Control Options -' Relay Module Provides an adjustable transfer, pending time delay of 0 to 60 seconds and Normal and Emergency status signals, to prevent interruption of power during elevator operation. Relay outputs include: Source 1 Connected and Available, Source 2 Connected and Available, Not in Auto, Test/Exercise Active, and Pending Transfer (elevator signal). .LOadshed Removes the load from the emergency power source by driving the transfer switch to the neutral position when signaled remotely. Transfers load back to the emergency source when the signal contacts open. Immediate retransfer to the preferred source when it is re-established. · · PowerCommand Network Interface Provides connection to the PowerCommand network. LonWorks® compatible for integration into customer monitoring strategy. Load Power and Load Current Monitoring Measures load phase and neutral, current, power factor, real power (kW) and apparent power (kVA). Warns of excessive neutral current resulting from unbalanced or nonlinear loads. User Interfaces Basic Interface Pane{ ,~ . ' . LED indicators provide,~lance source and transfer switch status for quick summary of system conditions. Test and Override bu~w delays t° .be bypassed for rapid system checkout. Digital Display The digital display provides a convenient method for monitoring load power conditions, adjusting transfer switch parameters, monitoring PowerCommand N~twork status, or reviewing.transfer switch events. Password protection limits access to adjustmer~s t~hodzed personnel. The digital display comes standard with the Level 2 PowerCommand microprocessor,4~l, and is optional 'with the Level 1 Control. ~ User Interface Options ~~. . ' ' : Front Panel Security Key Front panel access can be locked ow us.~is option. Prevents unauthorized transfers or testing.· Prevents unauthorized adjustments via· the~play. · Analog Bargraph Meter An LED bar graph display provides easy to read indication for Normal and Emergency voltages and frequencies, load currents, power factor, and Kilowatts: Green, amber, and red LED's provide at-a-glance indication of system acceptability.. Available as an option with the Level 2 PowerCommand microprocessor control. © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) Enclosures The transfer switch and PowerCommand control are mounted in a single-door enclosure. ' · Keylocking cabinet, UL listed · Interface panels · Wire bend space complies with 1999 NEC. Enclosure Dimensions -Transfer Switch in U.L. Type 1 Enclosure Amp Ratinl~ I Height Width Door Closed Door Open ' Weight I Outline Drawing 40i 70, 125 27.0 686 20.5 521 12.0 305 31.5 800 82 37 310-0544 150; 225 35.5 902 26.0 660 16.0 406 41.0 1042 165 75 310-O414 260 43.5 1105 28.5 724 16.0 406 43.0 · 1093 170 77 310.0540 300, 400, 600 54.0 1372 25.5 648 18.0 457 42.0 1067 225 · 102 310-1307 800, 1000 68.0 1727 30.0 762 19.5 495 48.5 1232 360 163 310-0417 1200 75.0 1905 36.0 915 21.5 546 54.0 1372 625 ' 283 310-O482 1600, 2000(1) 90.0 '2286 36.0. 915 48.0 1219 84.0 2134 1100 499 310-0483 3000(1) 90.0 2286 36.0 915 48.0 1219 84.0 2134 1250 567 310-0484 Enclosure Dimensions -TransferSwitch in U,L, Type 3R, 4 or 12 Enclosure Outline Amp Rating Height Width I Door Closed Door Open Weight I Cabinet Type Drawing. in I mm in Imm I in 'mm in mm lb t kg 40, 70, 125 34.0 864 26.5 673 12.5 318 36.5 927 125 57 3R, 12, 310-0453 40, 70, 125 34.0 864 26.5 673 12.5 318 36.5 927 125 57 4 310-O445 150, 225 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97 3R, 12 310-0454 150, 225 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97 4 310-0446 260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 ~ 3R, 12 310-0455 260 46.0 1168 32.0 . 813 16.0 406 46.0 1168 255 102 4 310-0447 300, 400, 600 59.0 1499 27.5 699 16.5 419 41.5 1054 275 125 3R, 12 310-1315 300, 400, 600 59.0 1499 27.5 699 16.5 419 41.5 1054 275 125 · 4 310-1316 ' 800, 1000 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 3R, 12 310-0457 800, 1.000 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4 310-0449 1200 75.0. 1905 36.0 915 19.5 495 55.0 1397 450 204 3R, 12~ 4 310-0482 1600, 2000 (1) 90.0 2286 32.5 826 51.0 1295 79.0 . 2007 1100 499. 3R, 12, 4 310-0744 3000 (1) 90.0 2286 38.0 ' 965 51.0 1295 84.5 2146 1250 567 3R, 12, 4 310-0745 Note 1: Rear or side access is required to complete power wiring installations. Transfer Switch Lug Capacities All lugs' accept.copper or aluminum wire unless indicated otherwise. · Amp Rating Cables Per Phase Size 40, 70, 125 I #12 AWG-2/0 150~ 225 I #6 AWG - 300 MCM 260 1 #6 AW(; - 400 MCM 300, 400 1 3/0 - 600 MCM 300~ 400 2 . 3/0 - 250 MCM 600 2 250 - 500 MCM 800 - 1000 4 250 - 500 MCM 1200 4 #2 AWG to 600 MCM 1600, 2000 8 ~2 AWG to 600 MCM (lugs optional) 3000 8 #2 AWG 600 MCM (lugs optional) Caution: Do not run control wiring through power cable conduit or raceway. © 2002 Cummins Power Generation . Specifications subject to change without notice S-1270b (11/02) UL Withstand and ClOsing Ratings The transfer Switches listed below must be protected by circuit breakers or fuses. Reference drawings include .~' detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your Distributor/Dealer to obtain the necessary drawings. Withstand and Closing Ratings (WCR) are stated in symmetrical RMS amperes. MCCB PROTECTION CLB PROTECTION WCR~.Volts Max With Specific Transfer with Specific Max MCCB Drawing Current Limiting Max CLB Drawing Reference Switch Manufacturers Rating Reference Breakers (CLB) Rating Ampere MCBBs 40 - 125 14,000 @ 480 225 A 098-6885 200,000 (~ 480 225 A 098-6918 40 - 125 14,000 ~ 600 225 A 098-6885 100,000 (~ 600 225 A 098-6918 150 - 260 30,000 ~ 480 400 A 098-6886 200,000 @ 480 400 A 098-6919 150-260 30,000 (~ 600 400 A 098-6886 100,000 (~ 600 400 A 098-6919 300 - 600 65,000 @ 480 1200 A 098-6887 200,000 @ 480 1200 A 098-6920 ' 300 - 600 65,000 (~' 600 1200 A 098-6887 100,000 ~ 600 1200 A 098-6920 800 - 1000 65,000 @ 480 1400 A 098-6888 150,000 @ 480 1400 A 098-6921 800- 1000 NA ' NA 098-6888 100,000 @ 600 1400A 098-6921 1200 85,000 ~ 480 1600 A 098-7312 85,000 @ 480 1600 A 098-7312 1200 65,000 (~ 600 1600 A 098-7312 · 65,000 @ 600 1600 A 098-7312 1600 - 2000 100,000 @ 480 4000 A · 098-7311 100,000 @ 480 4000 A 098-7311. 1600 - 2000 85,000 (~ 600 4000 A 098-7311 85,000 (~ 600 4000 A 098-7311 3000 100,000 @ 480 4000 A 098-7313 100,000 (~ 480 4000 A 098-7313 3000 85,000 (~ 600 4000 A 098-7313 85,000 @ 600 4000 A 098-7313 FUSE PROTECTION Transf'.er WCR @ V°ltsI I Drawing Switch Max. with Current Max Fuse, Size and Type Ampere Limitin~l Fuses Reference 40 - 125 200,000 @ 480 200 A Class, J, RK1, RK5 098-6885 40 - 125 200,000 @ 600 200 A Class, J, RK1, RK5 098-6885 150 - 260 '200,000 (~ 480 600 A Class, J, RK1, RK5 098-6886 150-260 200,000 @ 600 1200 A Class L 098-6886 300 - 600 200,000 @ 480 1200 A Class L 098-6887 "~-~ 300 - 600 200,000 ~) 600 1200 A Class L 098-6887 800 - 1000 200,000 @ 480 2000 A Class L 098-6888 800 - 1000 200,000 (~ 600 2000 A Class L 098-6888 1200 200,000 @ 480 3000 A Class L 098-7312 1200 150,000 @ 600 3000 A Class L 098-7312 1600 - 2000 200,000 (~ 480 .2500 A Class L 098-7311 1600 - 2000 · 150,000 @ 600 2500 A Class L 098-7311 3000 200,000 (~ 480 4000 A Class L 098-7313 3000 ~ 150,000 (~ 600 4000 A Class L 098-7313 3, cycle Ratings , Transfer WCR~Volts Max 3 Cycle ratingMax MCCB ,' Switch RatingDrawing Reference Ampere 1200 50,000 (~ 480 ' 1600 A 0098-7312 1200 42,000 @ 600 1600 A 0098-7312 1600-2000 100~000 @ 480 4000 A 0098-7311 1600-2000 85,000 t-~ 600 4000 A 0098-7311 3000 100,000 @ 480 4000 A 0098-7313 3000 85,000 (~ 600 4000 A 0098-7313 · i © 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (~11/02) Submittal Detail Automatic Transfer Switch Options Options and Accessories ( Current Ratings Controls .~.[.. [] S046 40 Amps [] C023 Switch Control-'Level 1 [ ] S047 70 Amps /~ C024 Switch Control - Level 2 [ ] S048 125 Amps %'~ontrol options [ ] S049 150 Amps ~J. M017 Security Key- Front Panel [ ] S050 225 Amps j~[ M018 Display - Digital [ ] S051 260 Amps J~ M020 Communications - LonWorks Network Communications [ ] S052 300 Amps Module . [ ] S053 400 Amps ~ M022 Monitodng - Load X S054 600 Amps M023 Module - Relay S055 800 Amps Meters [ ] S056 1000 Amps l~ D009 Digital Bar Graph Meters [ ] S057 1200 Amps Battery Chargers [ ] S058 1600 Amps ~[ K001 Battery Charger- 2 Amps, 12/24 VOlts [ ] S059 2000 Amps []' K002 Battery Charger - 10 Amps, 12 Volts [ ] S060 3000 Amps [ ] K003 Battery Charger- 10 Amps, 24 Volts Voltage (Line-Line) Ratings Auxiliary Relays - Relays are UL-Usted and factory installed. All .[ ] R020 120 Volts(*) relays provide (2) normally open and (2) normally closed isolated [ ] R038 190 Volts contacts rated 10A @ 600 VAC Relay'terminals accept (1) 18 Ga. to R0 21 208 Volts (2) 12 Ga. wires per terminal. R022 220 Volts [ ] L101 Aux. Relay - 24 VDC Coil - Installed, not wired (for customer [ ] R023 240 Volts use). [ ] R024 380 Volts [ ] L103 Aux. Relay - Normal Position - Relay energized when OTPC. [ ] R025 416 Volts in Soume I (Normal) position [ ] R035 440 Volts [] L201 Aux. Relay - 12 VDC Coil installed, not wired [ ] R026 480 Volts [ ] L202 Aux. Relay - Emergency Position - Relay energized when [ ] R027 600 Volts OTPC in Source 2 (Emergency) position (*): Line to Neutral Voltage (not available on 1200 - 3000 amp [ ] L203 Aux. Relay - Normal Position - Relay energized when OTPC switches), in Source 1 (Normal) position Pole Configuration [ ] L204 Aux. Relay - GenSet Start Contacts [ ] A028 Poles - 3 (Solid Neutral) Applications Modules _~ A029 Poles - 4 (Switched Neutral - not available 40 - 125 amps) [ ] M003 Terminal Block - 30 points (not wired) Frequency . [ ] M007 Load Shed - From Emergency - Drives OTPC in neutral [~ A044 60 Hertz position when remote signal contact closes A045 50 Hertz [ ]. N002 Terminal Block - Battery Charger Alarms .Application [ ]. N008 Terminal Lugs - Cable (1600 - 3000 amps only) N009 Power Connect - Bus Stabs (150 - 1200 amp open ~A035 Appl - Ufiiity to Genset ' [ ] construction only) [] A036 Appl - Utility to Utility [ ] A037 Appl - Genset to Genset Shipping Option SYStem Options [ ] A051 Packing - Export Box [ ] A041 Single Phase, 2-wire or 3-wire (not available 1200-3000 [ ] N013 Extension Harness n amps) A042 Three Phase, 3-wire or 4-wire closure B001 Type 1: General purpose indoor (similar to iEC type IP30) B002 Type 3R: Intended for outdoor use (dustpro0f and rainproof) (Similar to IEC type IP34) [ ] B003 Type 4: Indoor or outdoor use (Watertight) (Similar to IEC type IP65) .. [ ] B004 Open Construction: No enclosure - includes Automatic Transfer Switch and Controls. [ ] B010 Type 12: Indoor use, dust-fight and drip-tight (similar to IEC. type IP61) Listing r A046 Listing - UL 1008/CSA Certification A064 Listing - NFPA 20 (not available 1200-3000 amps) © 2002 Cummins Power Generation Specifications subject to change without notice Sr1270b (11/02) Available ·Products and Services A wide range of products and services is available to match your power generation system requirements. ' Cummins Power Generation products and services include: · Diesel and Spark-Ignited Generator Sets · . Transfer Switches ·. Bypass Switches · Parallel Load Transfer Equipment · Digital Paralleling Switchgear · PowerCommand Network and Software · DistributOr Application Support · Planned Maintenance Agreements Warranty All components and subsystems are covered by an express, limited one-year warranty. Extended factory warranties and local 'distributor maintenance agreements are also available. Certifications 'Transfer switches meet or exceed leading code requirements: 'NEMA - All switches comply with NEMA ICS 10 ~ ISO9001 - This transfer switch was designed and manufactured in facilities certified to ISO9001 CSA - All switches are CSA certified up to 600 VAC O NFPA Testing - A complete representative prototype transfer switch has been subjected to a number of ' demanding tests to verify the design integrity and performance under both normal and abnormal operating conditions per the requirements of NFPA 70, 99, and 110 ( UL - All switches are UL-1008 listed, and switch accessories are UL listed for factory or field installation; · ' UL approved cabinets; UL listed CU-AL terminals See YOur distribUtor.for more information Power ®nerat o Cummins pOWer Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 763.574.5000 Fax: 763.574.5298 Cummins Power Generation is a subsidiary of Cummins Inc. PowerCommand is a registered trademark of Cummins Inc. LonWorks is a registered trademark of Echelon. . Warning: Backfeed to a utility system can cause electrocution and/or property damage.· Do no connect to any building's electrical system. except through an approved device or after building main switch is open. '© 2002 Cummins Power Generation Specifications subject to change without notice S-1270b (11/02) )fred on~ ~eb 24 2003 and is an Un-CoStrolled Document 4 ~ 3 i 2 i 0500_ 3~$ II D.j - ' R6d9 ~5. $ ~ /~ DOOR SWl NG ' / 7 DOORS /' /' i : lOT[: I. DIMENSIONS SHOW~ IN [ ] A~[ INCHES. 2. HOUSING AND MUFFLER WEIGHT: 204kg (4501b~l -~-~ ~RADIATO, FILL 3. SOUND HEIGHT BARRIERINCREASE OFis USED.IS [0.63 WHE, OPTIONAL sKID ~ ~ 4. THE CENTER OF GRAVITY ~CG) OF THE 6ENERAIOR SET B SKID. ~ "~ SEE HOUSING READY S~ID BASE OUTLINE DRAWING FOR CG LOCATION OF NON-HOUSED PRODUCI. TABULATION A ' -- A /~OUNTED [XHAUS~ ~UFFLER (A379) DGDA. DB MUFFLER 127 [53 OD ~ ~ ~ WlTHOUI LO60 ' I ~ , DGEA.FA,FB "'~ ~ ~ "- VIEWING WINDOW (FIBO) / SHOWN~ ' ] . WiTHOR LATCHES ARE KEY L~KING AND : PADLOC~ABLE C (ALL DOORS) ~ ~ ~ C6 ~ 421 o o CONTROL ~ [ 55.9 ] ACCESS DOOR NOTE 4 AIR INLEI . o o 6 SIDE DOORS' ~ 15 ' . .~ . lO16 ' - b55 ~ 179 ~ 144 EOb'j_ [40] (~5.8] [~] [5.71 [25.4] .NOTE 3 J [35.93 [25.83 1680 == 655 ~ 4X ~78 [3.072 [66. ] [25.8~ LI-FTING HOLES ~OPTIONAL S~ID 80TI SOUND BARRIER (FI?O) = SHOWN 2662 [104.8] CLASSIFICATION OF CH~RACTERISIICS JW~ PROTEC~VE' HOUSING ............... ' ..... ' ............ " ............... 0500 2 3 2 6 ~ 5 J 4 ~ . · ted' on: ~eb 24 2003 and is an Un-Co~trolled Document 4 ~ 3 I 2 ! ! 0500_3121 ProIENOINEER I METRIC DWO J ' ' ~ - v,,o~, . )i3846 I B ) I ICHANGED WEIGHTS IH IABULATION mc GAC DAH RKE 11-21-96 NOTE 75 SEE NOT[ 5. I [27.7] 118)1 ADDED NOTES LO & g - - 1109 I I OIL I __&__~ ............ ~.~ . [6.~] ~ 150 [5.9] NOTES: 258 a AIR I. DIMENSIONS SHOWN mN ~ ] ARE INCHES, [ lO. )] FLOW 966 IlO. l) . ~5( 3. G[NSET SUPPLIED Mil, FLEXIBLE FUEL LINES THAT CAN " [2~ BE CONNECTED TO ENGINE INTERFACE POINTS. 5C 3.~ FUEL RETURN LINE: 960 [38~ LONG WITH I/8-27 NPT m54 ~ [2 (MALE) TERMINATION. [6. ) ] . ~, [10] 3.2 FUEL (MALE) SUPPLY TERMINATION. LINE: I020 [40] LONG WITH I/4'-18.NPT ~ ~ J i. ,. ~s., [,.o~ ,OL[S ,An,ER ~ ARE FOR 82~ [32.4] ~ .-FUEL TANK ATTACHMENT OR SECURING TO MOUNTING ' ~5 SURFACE. ~ ~X 675 2X 504 (DGEA,FA,FB WITHOUT LO60 AND [26.6] [19,3] DGFC WITH OR WITHOUT LO60) REAR FACE AL BATTERY 783 [30.8] 5. REFER lO CIRCU,T BREAKER OUTLINE DRAWING FOR OF BLOCK AND BATTERY RACK (DGEA.FA,FB ,ITH LO60) ~4X M8 FASTENERS FOR DUCT ATTXCHMEiT. ELECTRICAL STUB-UP AREA FOR SPECIFIC BREAKERS. FUEL SUPPLY .'/ OPTIONAL DUCT ADAPTER (NOT SHOWN) ' SAE INVERIED FLARE ~ (F065)/ 5,1 REFER TO SUBBASE FUEL TANK OUTLINE DRAWING FOR ELECTRICAL CONNECTiON~ (FEMALE) FOR 9.5 [3/~ EXHAUST CONNECTOR /AVAILABLE (FOI3). ELECTRICAL STUB-UP AREA AVAILABLE WITH FUEL TANKS. AREA (BOTH SIDES) OD TUBE (FARSIDE) (A299) 4 INCH NPl FILL ' ' ' BOTILE ~m [28,,] OPTIONAL IMMERSION COOLANT... FUEL RETURN. ~~J 7, FOR ENTRANCE BOX APPLICAIIONS SEE APPL'IC'ABLE MEAlER (~4BO, N4BI) ~ ~B ESl)BI OD' ~J ENTRANCE BOX OUTLINE DRAWING. NOTE (FARSIDE NOTE 3. - % 8. OPTIONAL ENTRANCE 80X (NOT SHOWN) WILL BE MOUNTED NOTE 9 ~ o ON THE RIGHT SIDE AS VIEWED FROM THE CONTROL. 9. OPTIONAL' BREAKER BOX (NOT SHOWN) WILL BE MOUNTED ~ ON THE 'LEFT SIDE AS VIEWED FROM THE CONTROL II UNLESS OTHERWISE SPECIFIED. 1433 II GENERATOR EL[CTR'ICA [56~4] LOAD CONNECT IONS ~ L COOLANT 802 It TABULAT ION MIO THREADED STUDS HEATER (H036, HOT4) [31.6]JJ ALl GEN SET WET II · DATA DIM "A" DIM "B" WEIGHT X~ 1267 SH ~ kg lb 210 1~57 [49.5] ~467 [97.1]. 1513 (3336) ~ CRANK . 21~ 1~81 [4~.1] ~507 [~8.1] 15~0 ~3350.) J-B-J ~ 2m2 1~7o [5o.o] 2566 [moll ~538 o . o 505 I -- ) D [.I 7.6] [t5.3] 262 F-~ 4X ¢7 [3.07] ,- 534 REAR [ I[TING HOLES J" 654 [~l] ' FACE [251 ~.:- 318 '-'~ [12.5] DRAIN COCK OR OPTIONAL- ENGINE 508. ~ ~ COOLAN~ D~A)N EXTE~S~O~ OPTIONAL OIL~l OF 'A" BLOC~ 1375 ~ [20.004] (FAR SIDE) DRAIN EXTENS ON ~ 1553 [54. t]~ ~ 1016 (H268) ACCESS HOLE ~ 1718 [61. [40] ~ ~ooo [7o]. - HOUSING ~ADY sKID BASE [75.2] I I I t" I , ......................... - ; ....... - 2662 ~ ~ ~ ~ J · o.~ .'~ · I' J... D..HOFWEIST[R [09'26-06 I ~ J ~~ ~ o ..m.~ .~ R [NGELMANN 09'26'96 S~;[COD[ ~z.~,,~ ~ ~ ~ -~"'~" "~"~-,- PGA I 6 I I · · ..~ ........ ~,~;=.,~: ......... ~ ..... DGEA,FA,FB,[C 0500_3121 ', D 5 4 ~ 3 2 J ) ! ,ed on: ~eb 24 2003 and is an Un-CoStrolled Document 4 ~ 3 I 2 0500_3172 2306.46 = , S~:OLU," [90.8l] - ' J' ~pT~n,~ VrNl ~OC [48.976] OPIIONAL LOW FU[L~ J ' [21.024]~l~'J J Jc I ~[v'P~ [~ - cs[ FUEL GAUGE '. ........ LEVEL SWITCH (C{57) ~ I J 2 JsE[ SHEET 2 ' "CS[ U6 OILLETTIIITOTJg~ ~ J ~ ~Z NPT PiPE PLUG) ........ / J~OUNTINO LOCATION fOR ~5, J b J I CHANGES P[~ ER ' ' - OACJDD6 61ILE~TJl2-08:~8 OPTIONAL [IOUID (I I/~ NPT ~ALE) ~1 ~ ' (I I/4 NFl ~IMAL[) NO/L ~/ J/ OPTIONAL FUEL PUMP ~ ~,~9~J~J, J~uu ~o~[L oou~ ~o ~A,~ T~,ULm,o,J- RUP]UR[ BASIN Z~I]CH (CI691. ' ~~ ~ J3/8OPTIONALNp~ F~AL[)FU~LNoT[iNL[T~3~ J~AND. CONTROL (CI49) '{ 4X ~5~ , , , , ' ~ . ~, {. TAN~S ARE ULI42 LISTED. SECONDARY cONTAINmENT . .GENERATOR BASE ~AN~. REFER TO TA~ LABELS AND ~ I ~ LOCAL CODE ]0 DETErmiNE VENT{Ne R~QUiRE~E~TS FUEL ~" ~ '~ ' ~ ' . FOR BOTH CO~P'AB]~ENTS [Z5.9~] EXCESSIVE TWISTING Or ~[ FUEL FASTENING iT TO A FOUNDATION, ~AY RESULT m o 966 IN STRUCTURAL FAILURE OF THE TANK. TO INSURE ... [~8.03] THE 'INSTALLATION DOES NOT EXCESSIVELY THE FUEL TAN~. THE FOLLOWING PR~EDUR[ ~UST 10~6 BE OBSERVED: ' I~ 2.1 REFER TO ONAN APPLICATION MANUAL TO30 FOR { GENERAL SEl MOUNIlNG GUIDELINES. J 2.2 AFTER PLACING SET ON FOUNDATION, VERIFY ALL . .. ,. ,. q j FOU~ ~OgNTING PADS CONIACT FOUNDAllON. 153.g ' J 2.3 THERE ARE 8 SHI~S ~.0747 tNCfl TH~) -ATIACNED '~ EACH FUEL TANK. IHESE ARE INTENDED TO FILL ANY .']~.'~ I 38.34 GAP BETWEEN THE ~OUNIlNG PADS AND FOUNDATION. { 5.45] 'iF ~OR[ Sfl~S ARE REQUIRED OBTAIN ADDITIONAL ~ ~ -- ' PiN 159-1378 FUEL TANff SHI~S. 2X ~ 2.4 INSERT THE ~AXI~U~ HEIGHT STACff OF SHI~S THAT 96.6 jj 4x WILL SLIDE INTO THE GAP. [3.803] NOT[ 5 ~20.6 1~44 = (0.81 ] [52.~] 2.5 TIGHTEN TAN~ HOLD DOWN ~OUNTING FASTENERS. = 675 1888 ' ~. INDiCAIES PiPE SiZE OF INIERFAC[ PORI ON FUEL TANK · [26.S7] [14.53] FOR FEATURE OR OPTION INDICATED. 360 = = 2226 , [14,17] FUEL [87.64] 4. DINENSIONS IN [ ] ARE IN INCHES. (2 NPT ~ALE) 5. THIS AREA INDICATES ELECTRICAL STUB-UP sPACE NOTE 3 SUPPLY NE RETURN WITHIN THE GENERATOR SET S~IDBASE AS 5/16 I.D. NOSE 3/16 I.D. NOSE iGB ENGINE) IDENTIFIED ON THE GENERATOR SET OUI[INE (1/4 NPT [E~ALE} 5/16 I..D. HOSE (6C ENGINE) DRAWINGS. THE PORIION OF THIS AREA SHOWN NOTE 3 (1/4 NPT' FEMALE) OVERLAPPING THE FUEL TANK BODY IS ACCESSIBLE NOTE ~ O~LY ABOVE THE TOP OF THE FUEL TAN~, = , .. : FEATURE OPTION U'SE OF TANK J IAN~ o ~ODE[ 0159-l~75 0159-t474 0159-{473 DGDA CI67 ~168 DGDB CI67 CI68 DGEA CI67 CI68 ~FA CIG7 CIG8 DO[B - CI67 CI6'8 D{~ A o .DOFC '- CI67 Cl68 DOb~ C~67 ] J-. - 2662.5 50 [ 104.82 ] ~.,~,~.~ e DUAL WALL SUBBASE FUEL TANK FUEL TANK vEN~ S lE ~ANK VOLU~E LITERS (GALIJ DRY WE leNT .,.0. ,,O,E~ D~T~ _!9:9!:~ ....... ',,' ' . . '~55 (173) 3~j (6s6) . ........ . ...................... - .015g_)~73 .8o6 [3m.7 j 4"NPT jm.385 366)J1,212 336 4 7 (919) j v.~ ,.s~nuc~,o. ,.o ~OL~.*.c[) ~Ji~Sm J ~,~.. ,...= .,~,~ J .......... , ......... ~j ~DA. BB,EA,FA,FB FCJ J0500_31 6 ) 5 4 ~ 3 ~ 2 [ ) . ! :ed on: ~Feb 24 2003 and is an~Un-Co~trolled Docum~nt 4 ~ ~ 3 I 0500 ROOF LINE IF 172/ 73) [41 28] so.s i. i [2.3] : ' ROOF LINE ~FOOI/FI82)~ . - - I ,, I ~FRONT OF ENCLOSURE rot ENCLOSURE DETAILS SEE ENCLOSURE OUTLINE DrAW~N6S. FI72) I ~ ~ ~ 1880, 76 I [74.05] ;~ [55.941 o ~ (FITI) ~ ,~° I ' ~1 S IDES 6ENSET SKID DIM A ' . ' . 2662.5 fFITI/FI72) [I04.8] - DGEA.FA.FB.FC 3617 DGDA,DB 3137 [i42,4] [i23.5] (Fi73) I . I '- ~'[- 534 .,.or ~.ONE~ ~[ _!9:gL:~ ...... SYMBOL ~ APPL ILS UPPgR LINE SYMBOL ~pPL I ES ~'k"'"-" "-~'~-~J .~-.m .,,~.~ I~.~-~ .,. ,....~.,o. ,,o .o....~,, =~""! ,'~"-"'-r",-~-' '"'~' _Exported on: ~Feb 24 2003, a~d is an Un-CoStrolted Document 4 , · 3 I 2 ~ ~L~3652 A I PRODUCTION_R[L£A$[ ~ DCAC~ DAf' 10-01-96 0500_3177 HEAT~S DUCT ADAPTER (FOI3) ~.75H8 C I CHANGES PER ER GA( ~D( 61LLETT 11-04-91 I ~.~RDO2]9 D I RMV IMMERSION HEATER 5C S J(B6 B.GROSS 10-16-01 ~ONTROL CABINE] HEATER ~ ' - 1406 = ~ I : ~66 ~ ~ ~ R~V IMMERSION HEATER NOTES 5D SJ( BG B.GROSS 10-16-01 / A362: 110-125V. 50 WATTS [55.4] I [30.2] / CONNECTION: 1830 [6 FT] ~ J ~ ENGINE .C. ORD WITH NEMA 5-15 PLUG ' ~ ~40 : '' ~ [I.6] I ~383 / A363: 220-260V. 50 WATTS ' / ~ITH INSULATED .25' QUICK ~ i ~ I. DIMENSIONS SHOWN IN [ ] ARE INCHES. ~TAB AND RECEPTACLE' ~ REAR FACE · ::~,- ~ ': .~ i~" . ' · ~, . OF BLOCK ,~. ' . , ~ i I ~ 918 I ~! .' · · . · ~ CRANK o o ' , L~ .... -- , , ~~: ~6 I _c.I ' SlOE VIE~ VIEW FROM RADIATOR END - ~ ALIERNATOR HEATER REAR FACE A292: llO-125V, I00 WAlTS ~COOLANT HEATER~ ~' OF BLOCK CONNECTION' COMPRESSION TERMINAL ~ HO 6 I J 0 T 'T 3 . 20V 50 WA TS BLOCK ~18 0 ~;2 AW6 WIRE. · ' ' ENGINE OIL HEALER IFARSiDE) CONNECIlON: 1220 [48"J CORD WiTH A293: 220-260V, I00 WATTS H487: t20V. 150 WATTS NE~A 5-15P ilIP} CORD END. [2.2] ......................._._~ ~ ' CONNECTION: CONPRESSION TERMINAL CONNECIION: I830 [72"] CORD,ITH ~ ~~~~ ~ ENGINE ~LOCK, ~18 TO ~12 A~6 WIRE. NEMA 5-15P [liP] CORD END. H074: 208V. li25 WATTS; 240V, 1500 WATTS ~l ' H479: 208V, 113 WATTS: CONNECTION: 1220 [48"] ~ORD WITH 240V, 150 WATTS NE~A 6'-15P [21PT CORD END. WITHOUT LO60 19 ~ CONNECTION: 1830 [72"] dORD WITH [0.8] NENA 6-15P [21PT COR~ END, WITH LO60 59 [2.3] TOP VIEW ....................................... ~__~ ........ ~ ............................ SUP ON EXHAUST CONNECTOR (A2981 m I (127) OD~ I [5] ~ I i ' ~ ~ ..... ~ ~101.35 OD ~255 ~ LO60. l~"/J /[3.99) I; [lOT /I ·~ 1155 - " ~tU 592 / :~ [45.5]' ;- t ' ' ~- 7 i .~ REAR FACE FRONT FACE '~ /~,]] [30.1] ; I : ' REA~ FACE FRo~ r~cE { OF BL~K OF BLOCK I -~ CRANK ~ J i CLA*SIFICA'ION OF C.AR*CT[RISTICS SJ~E VIEW '. GE~RATOR ~ OPTIO~ I CRIT JCAL ~ . ~ 6 5 ~ ~ · 3 2. Exported on: (Feb 24 2003 and is an Un-CoStrolled Document 4 · 3 I 2 I 0500_3278 ID I · Lrmo3 ^ , F',OO,C'r,o,_,rL[^St OPIIONAL ~OUNIING __~_~~.____L . ----~ o . O O m i ~' : ·o _ NOTES: , I g g ~ I. DIMENSIONS SHOWN IN [ ] ARE IN INCHES. I ENGINE ~ ENGINE ........... _ ........ k END ....................................... l- END ................. ' I-c-I " I o o 413.6 m [16] ~ ~ - ~ ~ .... ~ ~ ~ TABULAIION --- ~~----r~ ~ REAR FACE ,54 ELECTRICAL . D,, "A' ', REAR FACE' ~', ,' ,54 ELECTRICAL OF ~LOCK . ~,~1 ~ , ~ ~3 [6] STUB UP DGBB DGDA DGEA GGFB GGHB GGKB STUB UP ~ DGBC DGDB DGFA GGFC 'GGHC OF B'L~K . ~-~ ~~ ' - ' ADS DGCA GGHD -- "A" -- GG~D ~ ~ 809. 759 C ~ "a' ' ~STANDARD ~OUNTING ~ = 488 ~ 2~1 [31,9] ...... '[29.9] ...... C ~ --304 APPROXIMATE C{RCUIT BREAKER ~ 2~2 [ ] ...... [2g.g] - '[ 19] ~ [12] '~ 898 852 = 294 APPROXI~ATE CIRCUIT BREAKER ~ - 199 ~INI~U~ GUTTER SPACE 2~ [35.4] ...... [33.5] [11.6] [7.8] '~ 898 852 856 - ~o~ ......... [8,5] .- j o i [ . ] [33.51 (3~..7) m - 205 ............ , ~ ~ , ~ ~ .... ~ { [37.2] [31.2] '- ~ - -.- -- 1 ~ 907 864 NEUTRAL BUSS ~ ,{~ { ~ .{ [35.73 ._ (34,0) SMNDOFF ~~ , ~} H ~{ __. (3/8-~6 SCREW) ~ {{~[~ ~ ~ ~1 I II'{ {,~ [40.23 [40.22 (38.5) [40.22 AWG a6-250 KCMIL ~__~ [291 AWG 1/0-500 KCglL ~o~I I I 8 977 1072 1072 1072 ' ~ ~11 I I~ [38] 210 --- [42.2] [42.2] ...... [42.2] .... 8 B -.~ 211 ...... [43.81 ...... [43.83 B j ] (SEE SHEET 2) j ' Illl . j 212 ...... [46 13 ......... ! m - ~ J~ u ~ ' :~ , o o , t i EEl 2) i .I ~ " I , ~ ~ ~'~ ' r' ' _ .. ( 630A) ( 700A). A .- .~o.~ ~ _L!!!~!!M .... I I I I I I I""" I,,-i,~- I,~ I .................. J ........ ~TL I NE / ~"~:' ~ ~ ~,' LINE kpOV[ SYMBOL APPLIES TO LOWER LIMll a I.~4.~ ,Iml~*i.,:mm-.~ ,.~-.~) ...... TJ[OEHLEIN 08-18-98~ -CKI BRKR ~gEY INSTRUCTION (NO TOLERANCE) ~t~5/32 ~ I.)/L){I~I.I] .~.~ ,.f,l-.~ ~"- ~. ,~,-,..~, nl~ lug o500 3H8 E__~xported on: 6Feb 24 2003 and is an Un-CoStrolled Document 4 ~ 3 I 2 08~-98 RECOMMENDED L~CA~IONS FOR , ~ ONE. ~WO, OR THREE CONDUITS W I RE RANGE ACCESSOR~ CONTAC] I NRUSR CONNEC~ I ON J ~ HAX A~PS COPPER DESCRIPTION RATING CURREN~ TYPE ~14-10 AWG 12 VDC S~UNI TRIP IOA~' · . 15-60A ~SOLID COND. ONLY', COmPRESSiON ~ER~NALS :~ ~ I'20-16 AwG OR S~ALLER -'TOP I EA. FOR~ C ~A AT ~gO VAC TOROUE: '10 LB-IN ENTRANCE 70-250A 2/0-250 ~C~IL I AUX CONTACT ~. - I TRiP ALAR~ 2.5A T 48 YDC. O.~A A~ 250 VDC 4 POLE . J - ICO~PRESSION TER~I~A'LS '" ' ~ ' [A"FOR~C A~ ~AA] ~O0 VAC J I'~O-I~ A'G OR S~ALLER o o o ~ GOOA 3-POLE 2/0:.350 KC~IL I AUX CONTACT + 48 VDC. 0.3A AT 250 VDC . ~OA 4-POLE I TRIP ALAR~ 2.5A' - ~ORQB[: iO LB-tN ' ~ ~h --P 800A 3-POLE IZ VDC SHUNI TRIP 3.OA 8 8 ~ II 800A 4-POLE 3/0-500 ~CMIL I EA. FORM C I / ' . IFOR I OR 2 (18-14 AWG. ',_ ~J ,, I200A 3-POLE 5A A~ 480 VAC. 3A AT 600 VAC ) . J TORQUE: ,2 LB-IN I · e il 1250A 4-POLE I AUX CONIACT + TRiP ALARM j II J II I II · II 250A (3'250 ~C~IL NONE AVAILABLE ~' ~ 8 400A ,l-GO0 ~C"'L NON[ AVAILASL[ STANDARD ~OUN%ING ~ ~ ~ 8 LEFT SIDE AS YOU I ( 630A) ....... ] - ' ~---=J'~.~ ATHESE ~,RE-CONDUIT COMBINATIONS MEET NEC AND CRC. CODES lO ENSURE THAT ~IR[ ANPACITY. BEND SPACE TYPICAL CONDUIT AND - IYPICAL CONDUll AND ' '~-- m ~ A THESE SHUNT TRIP UNITS CAN BE OPERATED AT 75I OF IABL[ 310-16 AT 2~C IASL[ 310-16 Al 25°C ' ~_~_m__~ . ~ . _ ~ . CONTINUOUS ARPLIED VOLIAG[. WIRE (COPPER) CONDUIT WIR[.(COPPER) CONDUIT ~----~ Al 75% OF NOMINAL VOLIAGE. 800A J 2 .J 500 KC~IL 3 I/2" ) 250A I J 250 ~C~IL 3" C~ASSIFICAIlON OF C~ARACIERISTICS , OOA J 2 J J 6 .. ~ 5 I '4 T 3 2 -74 D .. ' ' ....... ~-~'~ ' L-- I~'~ .l'~J'~ L~~' o6:2 6 6 II PCC 2100 CONTROL- SYSTEH SCHENATSC · . ~ , ~ ~1t~~l~ ......mz ' . I ~';~ I I ~ -. ~ { / I I ~1~ ~ ~ Ia 1'~1~ I'~' , ~=~~ I ...... =~=.~ ~.. ~> . ~~ t11/ t / t , ~ ~ ~ ~e~ - r~. / ~ ~ I ' ' ' >> - ' T~II I I / ~ ~{~v GENERATOR I ~ ~> ~ ,:.'~ . . ~ w.~ ~ , PTC NODULE ' LONWORKS' C~CTO~ - ~ . x ~ .~x · . xx~ ~ ~' ~oA~ ~ ' a~Os ~ ' ~ 4 XXX ~ XXX : ~ 1-- I I , I~' ' I · ~ . ,, ',~ .... I , , ~ , Ta POWER ,TRANSFER CQNFROL I PTC NODULE INTERFACE LINE--LINE APPLICATIONS CUSTOMER ' ;.,; FOR REFERENCE ONLY LOADS' ' G~N-L ~--~)~ ' UT~L~TY/~NS SEE SHEET 4 FOR PTC' LINE--NEUTRAL WIRING GEN-L(~I S~, ~ VUTZL[21 LINE-LINE " ' 0~00--5~8~0 ~. --0~ ~ T~ ~5~( (u~ o3oo~-o~ 6 ~ 5 ~ 4 ~/ 3 ~ 2 0612--6764 D · o s~m ~ MODULE ~ ( 13 AIOI AIO] ~TAJ ~ 0a~ I~ CUSTOMER I CO~ECT Z ~ ' -- ¢~<~ ~z LED ASSEMBLY ~ (~, ,~ ~m -2 ,~oo-s~ ~:~ METER MODULE DISPLAY MODULE -. ~ (? DIoI J4 ( ~0 DI31 Ol3) u4 ( ~4 DI~I DITJ ~ (4 ~loi o~m-eTs~ IDI POWER TRANSFE~ 'CONTROL PTC ) MODULE INTERFACE LINE-NEUTRAL APPLICATIONS '..: (FOR REFERENCE ONLY) CUSTOMER ~T~S L I. L~. l~ PTC MODULE 03~7-- ~ 3~0 SEE SHEET 2 FOR PTC LINE--LZNE PCC~O0 B~SE BOARD on: ~Feb 25 2003 a~d is &n Un-Co~trolled ~ocum~nt 4 0630_2404 I"1 Pro/ENGINEER I METFUC DWG I tJz,o,m,J A J, JP,O, UCT,O,.,ELE,S[ UC GENERATORS 3 PHASE RECONNECTABLE. 12 LEAD I PHASE RECONNECTABLE, 12 LEAD ' PHASE NON-RECONNECTABLE, 4 L~AD Xl X3 ' Xl X3 Xl ~ Xl X3 Xl X3. * RANGE , 110-120/220-240 VOLTS 110-~32/190-240 VOLTS '220-277/380-480 VOLTS IID-~20/220-240 VOL~S 110-~20/220-2~0 VOLTS i.~L,(Uc'' ,.Q LI(U) ' .U LI(U) ~ U,(71) .~ LI(W) .s,m).~L 3(W u~,~,o, u~,.,o, ~v~''''' LO(N) ~"~' --LO(N) / vo,~.,~ ~,~ ~,~ LO(N) '~ ~ US~T3) L~L2(V) SERIES DELTA PARALLEL STAR SERIES STAR DOUBLE DELTA S PHASE 4 WIRE 3 PHASE 4 WIRE 3 PHASE 4 WI'RE I PHASE 3 WIRE PHASE 3 WIRE OUTPUT' TERMINALS OUTPUT TER, INALS OUTPUT TERMINALS OUTPUT TER"INALS OUTPUT TERMINALS U.V.W.N. U.V.W.N U,V,W,N U,W, CENTER TAP N. W, V, CENTER TAP N SHUNT SE.SE F----- SENSE N SHUNT W2(T6)~ SHUNT U2(T4) U6(T/O~ W6(TI ) U'5[TT) N /~ _SENSE N V6(TII) 2 .V2(T5)------ SHUNT 2--~¥6(Tl~) -- U2(T2) ' VS(TII) W WG(TI2~ I m ~U6(TIO) ~(14> ~ WI(T3) W5(T9) WS(Tg)~ - ~ W ~ SENSE W ,US(T3) ~ W ~ SENSE V2(T5)~ ~ - VI(T2) . V2(TS) W2(T6) VI(T2) · U6(T4) (T) .-.SENSE V - SENSE v SENSE v U5 7 ~ U_~ "' . U5(TT)~ U . UI(T,) U5(TT) UI(T,)~ ~UI(TI) SHUNT , ~VG(~,l) U2(T4)~ '- - W6(T,2) U2(T4)~ h SENSE U ~ N---SHUNT SENSE-U SHUNT I-- SENSE U I - SHUNT I--¢~ I J~ SENSE U I -- SHUNT I ' -01 -02 -03 -04 -05 [ E VOLIAG[ 50H2 6OHZ F E VOLTAGE 50H2 60HZ F [ VOLTAGE 50HZ ~OHZ FEAZURE VOLTAGE 50HZ EOHZ CODE CODE VOLTAGE 50HZ 60HZ ;WIRDING II :WINDING II~INDING 14 ~INDING IIWINDING IIWINDING 14 ~WINDING II WINDING II~INDING 14 ~INDING II WINDING II · R028 1101220 X X RO04 1101190 X X R099 2201380 X X 2/3 FULL 213 FULL 213 FULL R046 J 110/220 [ - J ~ J fl071 1151230 X' X R050 1151200 X X R029 2301400 J X ~ O~PUI OUTP~ OUTPUT OUTP~ OUTPUTO~PU] R041 J 11~230 J - ] X J RIO6 1201240 X X X R098 1201208 X X x RO03 240/416 X X X R046 1101220 X X X RI04 J 120/240 I ' J X J NOTE' SENSE LEAD N IS NOT USED. ,o~ i~s,~,o x ~oo~ z~l~ x : TAPE END AND TIE BACK. NOTES: 1ABULATION I. BVW PHASE SEQUENCE WITH C.W. ROTATION 0~30.2404_01 FRDII979 FACING. DRIVE END. 0~30.~4o4_0~ o630.24o4_o3 FRDII979 0630.7404_05 [R~I3Jgl SHOULD BE TOROU[D AT 22 0942 Fl-LBS. I 6 I 5 i 4 ~ 3 2 . on: ~eb 25 2003 UC GENEIRATOIRS X! · X2 X! X2' L2(V) w$(ll2) v2(l CT2 ~U6 CT2 U~fT Ws(Tg) ~1. I ~(131 ~ ,, ~CT c I.~ L3(W) .~ L3(W) LO(N) SERIES STAR , SERIES DELTA 3 PHASE 4 WIRE 3 PHASE 4 WI.RE OUTPUT TERMINALS ~ OUTPUT TERMINALS. U. V,W.N : U,V,W.N W6(TI2) W51191~ -- SENSE N V6(lll) ~ SHUNl ~ U6(IlO) ~2(16) w / WI(T3)' W5(19) _ ~"~ WI(T3) ~ ~-- SENSE W ~(T6) ~--V- ~ SENSE W ~ V6(T'I) V2(15)~-i1-~ SENSE V V2(15) .~ SENSEu6(TiO)V US(T7) - ~ U)(TI) US(T7) --,, Ui(TI) U2(T4)~- --~ SENSE U U2(14) ~ SENSE U ~ W6(TI2) ~-- SHUNT I ~TE: FOR SHUNT OPERAIlON. CONNECT Ag HARNESS LEADS: PMG2 TO GENERAIOR TAP LEAD 8 pWG) TOGLNERATORI~PLEAD1 NOTE' SENSE LEAD N IS NOT USED ~ ~,G~Noico,,cc~[o TAPE END AND TIE BACK. TAP[ & lie DAC~ PWG4 AND LEA~ 6 -06 -.07: RII4 600 ROI9 ,~0/~0 X J - t ~9 Z,~0/480 ' - X I DYNASTY' CONTROL J=~,,=~wJJx · , m,~ I~ . J./m TABEL 103-21-071 ~ I ~, , L~R~N S 2~ o?s,,~co,[ WD GENS[I (RECONNECT I-,.,,., "lJ,:..,:.,,:~,~:,,l~,.:., ,:.:. ~ -, /- - I / : . ..... , ...... PGA 0 _2404 ,-.. ,~..+~ ,.~ ...... P mo 630 -, I .... --.,I o, I I 6 I 5 I 4 ~ 3 2 -J 6 I 5 I 4 ~ 3 t 2 I I OTPC & BTPC I'll UTILITY TO GENSET POWERCOMMAND (2 I00) CONTROL ~ouN~ IN OTPC/BTPC CABINET REAR ~LL OF G~BINET. OPTIONAL OUTPU] RELAYS .~ Ac ~ ~ 41 41 -- [ OTPC m< FAILURE NC 42 _ ~ NO ~3 43 ....................... ~ ~o ~3 43 I -- - i 'N~ TRANSFER SWITCH ~ ~1 ~ C 44 44 -- ~ ~N NORHAL I ' ~ -- VOLTAGE NC 45 r - C 32 Il 31 REMOTE E-STOP~ I I J-2 ~ ~ ~ LOW C 47 47 ~ ~ L I T'NC~ ~ E~ERGENCY 4d ~ 4~ REMOTE ~[S[l~ I I - NC 48 48 T81~8 AZ '0 Al '~ CONFIGURABL[ ~ J J m< VOLTAGE ~ · CUST~ERJ~ I m ~ ~ NO 49 49 ~ ~ ~N~BYPASS SWITCH I. WlRI SIZES MUSI ~[ AS FOLLOWS: '" ' i E"ERGENCY ~ - - 5o 50 ITrJ ,u, ~t-GENSEI TO TRANSFER SWITCH-LEAD SIZE "USI BE )4 . -.H )~ . ~ ~ ' A~Y SWllCH INCIEASED IF A BATTERY CHARGER IS INSTALLED IN THE SWITCH. 22 ~ 21 ~~ I ) STOP DALAI S'l 5) m WIIH NO BAll CHARGER-LEADS I-I -2, -3, -4, ~5 USE COl A. '1 ~2 Ik. 31 ~FI .I I (WHEN USED) DATA~ ~2) 52 ~ , ~,NO~BYPASS S~IICH ' . .~ITH 2 AMP CHARGER-LEADS )-) ~ ITT. USE COL B ~ -NC~ ~JEMERGENC~ ' 44 ~{ ~ ~J~~/I I (SEE NOTE ~). -- ill ~AU~IL~AR~ S~ITCN WITH 10 A~P CHARGER-LEADS I-I & I-3, USE'COL. C TBI'IOk- A2 0 Al _x <~ = - {SEE NOTE ID> 2 I ~)~ ' RELAY ~ODUL E m I m4 ~t I~ ~ ~ ,~ ~ J I 4 J J 5 ~ 6ND 3. FOR IULIIPL~ TRANSFER S~ITc~[s, DDPLICAT[ ~g~ ti FOB EACH TBI 12 ~ 44 ~ 4) FUSED B+ (IOA)~ . ;~J (SEE NOTE 8) SIZE' & DISTANCE TO TN[ LAST STITCH MEET TB[ SPECS IN NOTE I - - ~ o ~l -~ rgS[~ ~, (~l~-- I-I ~ ~o~cl~j~g~j~sou~c~ ~ I .-.i ~CO/Au?o~oT i'N ~ ~'4 :~[I B* ,~ ' S~JlCWEBB+ ISA)~ ~ - LNCI~ ~ ~c~ -~~r n~T 4. CONiIECT AN OPEN DRY CONTACT BETWEEN THE APPLICABLE GND~l-3 ~ _ m TERIIINAL AND COMMON (TB2-8). FOR REMOTE TEST, ~o~_,~i RE.O~E ~ST GND~ · CONNECTED ~RE-)BA~S~E~ 6) TRANSFER INHIBIT SEE NOTE 4l SOURCE 2 J cnMm~ ~ S .rn [L[V~TO~ ~ TRA)ISFER INHIBIT AND LOAD SHED. CLOSE TO ACTIVATE. ~ [Ll m6 , ~] ~ ~m LOAD SHED (OPTIONAL) i 5. COf FACTS RATED: 4 AMPS AT 30 VDC J ~ AVAILABLE~' g ~J INSffALLATION & OPERATION MANUAL FOR WIRING Noj~U~u~[~s[ = 6. REF ]R TO ONAN 900-0529 POWERCO~MAND NETWORK {i20 OR 240 VAC) u ~ LNC 12 ~ u ~ ~ REMOTE TEST SIG AL REQUIRED TO ACTIVATE INPUT (MAX 50 MA . ) EXERCISE 0~ ~ /~ES[RV[DfOR ~ (~EN USED) 8. INS ALL JUMPER BETWEEN TO2-1 & TO2-2. Co~ I~I~R[ USE ACTIVE ~NC~ ~ NO~LoAOSNED 9. USEJS.TRANDEO TWISTED PAIR WIRES {PART~ 334-1350 ~6 I6)co~J OR EQU~L) WHEN CONNECTING DATA( AND DATA 2 TO - THE NETWORK. NOT [: . TB3,JI4 AND il5 ARE OPTIONAL AND 'ARE ONLY 12O OR 24D VAC SOURCE PROVIDED WHEN NEEDED FOR INSIALLED OPTIONS lO. TRANSFER SWITCH SHOWN CLOSED TO NORMAL PLUG CONNECTION) BYPASS SWITCH SHOWN NEUTRAL POSITION. II. CON AC1S RATED: 2 AUPS AT 30 VDC o54)*0814 ANNUNClATO~ OR .60 AMPS AT 120 VAC. 2. OPE~ CONNECTION lO INITIATE .EMERGENCY STOP. ' ~ -] '' THESE TERMINALS WUSI BE SNORTED TOGETHE~ IF · . · B+ / / RUN ~l ~ REMOTE EMERGENCY S10P OPTION NOT USED. GND~ / J ~ SEE NOTE ' < RUN ~2 ~ '.j 3. 120V C OR 240VAC Al NFl DATAJ~ ' ' ' ~' SEE NOTE ~ " OUTPOT SIGNAL 20ma Q 24VDC MAX WIRE DISTANCE IN FEET. ONE WAY SIZE (MULTIPLY BY 0.3 FOR MEIERS) . (AWG) A B C i6 I000 125' 25 imprintI PGAj 0630_1974 4 ~ 3 m 2 [ _Exoorted on: ~eb 24 2003 and is an On-Co~trolled Document 4 ~ 8 I ~ --= : .......... ! ........ / ~ ~D 7 / ~ SOLID NEUTRAL BAR SUPP_IED . (254) i . ~ ~ (254) --1 .75 I .75~ ~ ~1 75 . 25.15 _ (~4) 12 .50 (3~8) I I ~ ~ ; 1. UL TYPE 1 ENCLOSURE 2. APPROX. 'WE]GHT~ 225 LBS MASS: 102 kg i c i 4. LU~ CAPACITY: 300, 400 ~APP (OUANT/TY 1 WI~E) 3/0-800 (96-~O0) GRAVITY , I i MCM CU-AL . ~ I I ~ WIRING AND POWER WIRING. DO NOT I I 6. SHADED AREA INDICATES WIRING . , ; AND CABLE ENTRANCE AREA DO NOT ARTICLE 110-16 WHICH STATES REOU]REMENT FOR' THE MINIMUM CLEAR ' 12 .50 ~2.50 ~ (3t8) ~ I I SPACE ]'N FRONT OF TH~S UNIT. J ~ ~ SWITCH SHOWN A SOLID NEUTRAL BAR ' ~ ~ 4.00 ' i I ~ (101,) SWITCHEs.IS PROVIDED W]IH 3 POLE TRANSFER. ,- (318) (4~) - ) - ~4x ~ I (il) ~10.00 % ' (2S4 ). .. ., 10.00 ( 2 ~ ............. , ...... L.~S,n, o~-,,-,, OUTL]NE-CONIROL BOX ..........., ....... A 0310-t307 t ] IsE[ Su[[~ ] - JMILHSI kris 1~4*~T-O~ 4 S[[ SHEE1 ~ - JM cHsl LHS CUSTOHER CONNECTIONS J' ~ ~ ~ ~[~ S7~NDAR~ CONNECTIONS OPTION~L~ RE}~ HO~UL~ [ RELAY ~O~ULE ' TRfiHSFE~ ~HO. L~D ~ · so.cE ] j t ~ ~T S.[TC. t I =1 ~ ~ [ C~E~[01CO~I ~ .~ C~ .ux~mn~/ I =1 / t"c jo ~ CLOSE FOR CUSTOHER USE ~NO "-' ' T cm ~AN~ER ~]T~ SOURCE ~ ~. J -~4-5 T ll~ NC~ ~XILI~Y C~ClS CONNECTED ]LunJ. ~ , E,R~NCY~NC, ~ ..... I /NO / ,,, K3~ / ' ' Jl~-Jl ~ ~ FUI~E. USE. ~[R 10 1~ I~[RC~EC1]~ ~I~ ~NS~ C~TR~S ~O IRAt~FER SHilOH. -s K~ ' ~ ' COM PRE-TRANSFER NO ~ NO~ ' ' NOTES: RflT a~-~ EXERCISE COH ~ ~ NC I. TBI ~ TB~ ~E M~NTEO ON IK FRONT ~ T~ ~TIVE TR~ER 5W]i'~. T~3 IB ~U~EB ON 1~ LEFT ~27-1~ ~ SHOWN N]]H S0~CE N0} C0N~CTED. ~-5 K~ ~ A 5~NN NIlH ;O~E NOT AVAiLADLE. GE~T ~ ,~-m I DIniNG TEST'~ EX~CISE PERIOD. I OPTIONAL: c~ AL~5 A 5~ NITH C~ROL IN AUT~TIC HODE. C~ACT5 DUAL STANDBY CONNECT IONS ~ J lO AMP BATTERY FC~ ~-' . C~N~ SLATE ~N CONTROL IS NOT IN AUIO. T~S[ n~IT]~ CO~Cl)~ N~ lO ~ GENSEI ) aZT-~ m~n ~ I CHAR~R ALARMS ~ LINE ~ S~NN ~l ACLU,.' C~IA~IS ~GE 51ALE FOR. ~[ 1F THIS G[~l lO ~ C~l~[ IS ALARH ) v ) FAILURE AN A~)USIA~[ IIHE BEFORE LOAD IRANSFER OCCURS. ~ZNG ~O ]N n ~L ST~Y ' ~ I ' C~S ~T~ ~LICAT]ON. R~ER lO ]NTE~O~CT]ON GENSEI ~ I ~5GI 327-17 ~a ~ SISAL DiAG~H FOR ~TAILS. ALAR, J ~__l j 4 ~ AT 30 VDC OR ~ov~ .~ ~ - LNO ~ SHOWN ~T ACI)V[. CONTACTS C~NGE STALE ST~I SIGNALm ~s,) ~'-" 51~BY START D~ING LOAD 327-~1 B+ (l;-~4 v~l) HI BATT~Y C~IACTS lRAN ~ER UNDER A H]~ BAIIERY VOLIAGE [ j o j VOL~O[ ~ 'CONO~TION. EXtERNaL SUP~Y ~ GND ~g~E ~ . NO ~NSET TO GEN~l L----. ]~-9 10~ SEE ~El ~. LEVEL ~ C~TROL F COH DISPLAY LO BAllERYJ 11. SEE ~ET 2. 3 ANO 4 VOLTAGE ~ 4Q-GO0 A~ SIGNAL I ' 1~. SEE S~[1 ~. 1~0 VOLT I ~[ L-N .. - NO 13. SEE ~[T 4. 208 VOL13 '~0 VOL1 ] .- 14. SEE S~[l 4. ~40 VOL1 ~ ~[ 380 VOLI 3 OPTIONAL: 15. SEE 5~[l 5. 415 VOL1 ] PHASE NETHORK HODULE ~DATA I tala I 4~0 VOLI ] ~[ ~ TWISTED mir ~TNORK~ IG. SE S~ET 5. 480 VOLT ] DATA L DATA Z tala ~ 17. SEE ~ET 5. OPTIONS: - g ~IWORK SXONN NO1 ACTIVE. COXIACTS CXANG[ ~R GRA~ OPTIONAL: F STATE DuRmNG A ~AILED lO TRANSFER OR RETRANSFER INHIBIT RETR~SFER FAILED lO RETRANSFER EVENT. LOA~ COGENT ~llERY BATTERY C~RGER RLA~ CO,CT A JUDEA ~ A ~OSED INHIBIT CO~l BETWEEN TB3-53 AND ) REIRRNSFER INHIBIT TB3-54 TO INH1B]T RETR~SF~. OIGllAL II t . I I 1 I~ ~ ~lfx ~ m :~,~ ~"' · I 1" J~,LE, ~4-~T-o~ ~ I 6 ~ s ~ 4 ~ 3 ~rted on: ~eb 25 2003 aqd is an Un-Co~trolled Document 4 ~/ 3 I 2 .t I ~ I I 4 IsEE SHEET ' JH ~ ~ S[E SHEE1 ~ I ' I)~HHSt IHS I?~-~1-07 SCHEMATIC DIAGRAM NA NB NC NN ~~].~,~-~ , . I .I TI ~ ~ T3 ~ ~ T~ ~ ~ T5 ~ ~ ~]T]~ .Rowe r 7~]T]~ ON 3 POLE TRANSFER R~TR~ NEUTR~ BAR U~D 1 K~ . ~ ~ ] K~ KI ATTE~Y CHARGER' I II KBC T~Z-3 (OPTI~AL) ~-I I / 6~(~4 0 ~ ~N['' K3 PRO6RA~ED TRRNS]TION ps_~~ m ~ TBS-7 RELAY RI TRANSFER TO NORMAL RELAY K] K3 I ~ CT~ Hi LINEAR MOTOR ~ nTs-. CUSTOMER - ~]-e((m-e CT3 -LOAB cl ~TOR ~N CAPnCITOR KI ~0 59 H~I CABLES ' SI ' ,~ ~ - SL LI~AR ~TOR DlSABLE RED K~ K3 ~ SO I KI K~ .... ~,, . . I r ~T~F I C~ ET~ KBC ~ T ' ' ' Not In Auto i~ 5J~-II lO, ~L ~VICES Co~ T _ T? __ ~ T8 ~ s~c[ ~ 31~-? 3~-3(~-3 ~O ~ f~ T~FER ~ITCH CLOSED TO NORNAL. 4 PoLe T~SFE. S.]TCH S~. ~ 3 POLE NE~R~ P~E REPLnCED Jl-15 (PI- 15 ImiS WI~ CO~CTED ~0 T814-7 ~ 12~ k-x ~]~sI i~. r~ 5]~E P~SE UNITS: , IZ0/240. 3 WIRE - CO~Cl POWER C~ES lO A ~O C ITHIS WIRE ~I PDE~NT ~ SI~E ~ II-13 (PI-13 180 L-N, 2 WIRE - C~NECT ~HER CA~ES TO A AND ~UTR~ EA .B LC E *nlai I o I.~t. i.l~-I.e.~'.~ '.~.~ ........... ' ....... LARRY H SMITH Z4'~I'O? S'EC~[ WD-TRANSFER SWITCH 6 I 5 I 4 ~ 3 I 2 I. . I on: ~Feb 2'5 2003 and is a~ un-Co~trolled Document 4 ~ 3 I Z ! 0626.:2327 IDI' Pro/EN~II~EH I. 2D OM.'( DWO I LINE 10 LINE PONER MODULE 2 TRANSFORMER CONNECIIONS *CONNECT IONS FOR SPEC] AL NYE AND DELTA .AFPL I CA7 IONS VOLIAGE ,, ,~ t~ '--- i~/~ m .~ APPLICATION POWER MODULE WIRING CH~NCES L-N ~ WIRE 3-NZRE, 3-PHASE DELTA OR NYE 1. DISCONNECT THE NELTRAL SENSING N]RES ' i NIIN NO NEURAL OR UNGROUNDED NEUTRAL FROM TBI2-7 I TBI ~7 ON THE POWER MODULE. NA NN EA ~ ~ ~ ~ ~ - ~-N]RE, .3-PHASE DELI~ N]lH GROUNDED NEUTRAL OR l DISCONNECT THE NEUTRAL SENSING WIRES I PH~E 3 WIRE NA NC , ~13 ~14 380-4B0 VAC TBI) Sl~) NA NB NC $ NN / E~ EB SEE OG2G-232B FOR GO0 VOLl CONNECTIONS. )orted on: ~Eeb 25 2003 and is mn Un-Co~trolled Document 4 ~ 3 I 2 .. I I __ . ', ; STANDARD HIRING REAR 9IEW 0F DOOR LEF~ SIDEWALL REAR ~ALL OF CABINET SERVI~ lo~ U J~-5 NN 15 ~[D D]GITAL MODULE ~ ]~-~o~ -re>ss ~ ~ ~e TB3-59~ ~ T~-58 PI-) PI-) PI-3 PI-5 ~ul~ BAR IS ~ : ~e ~ ~5~u. ~ ~o,c,~,~?, t,~s~_~ ~ ~ ~ .o~ ~. ;lB 15l ~ . ~SL~i-k,-~ JI3 3: c~l:~l '? ....... IPO~ER ~ODULE ~ :s~~nz * ~-c mu-sm ~"~-~ SI ~ F~l-7 ~1-8 ~ IBL~-I~ Z ))-~-- ' ~ S[E S~T 3 FOR ~BII, IBIS, FBI3 AND IBM ~l-Tq s-~- ~ )J-CBI-H (~BI~I) THE Hl~5 CO~[CTED F~ ll-~ TO TBI~-I'~D K3 9 s.~ -' ~ ~]l~-)B ~TBI(-I- J4:14 -B-- CON~CTED FROM KI-4 1~ TB)~-4 HILL BE ]1~-I CON~CTKD FROM K)-4 TO FDIC-7 ~D THE H]~ COHN~CTED FR~ ~-4 TO TS)~-?. Jk P2 ~-,,-~'~- :,] ,~ - t=-~ ~ =~ ~{',., ** ,' .,., ~* · I ' O ~. ~ ....... tXR,~,s.:~, ~-~t-o~ ,,,ec~E ) WDITRANSFER SWITCH ............... ~l o ~ PGA 06 6 7 2 _232 ~:~ "'It'-''.. ,m"l-".- '-,,~- 1~4~1~ ...... ~.,~. ,,0-,~ m I I 6 i s i 4 ~ 3 ) 2 ~ I ! )orted on: ~Feb 25.. 2003 a~d is an un-Co~trolled Document 4 ~ 3 ~ OPTION WIRING.- - · , ~ REaR VIEW OF DOOR LIFT SI~EH~L REAR H~LL OF " ~-2 T~4-4 1~-G 1B4-~ 3 ~ T~-53 C~T~ I0 Z30 -- ~3 T~ C~RENT TRA~FOR~S .. ~ TB3-SE Jl~JI -- ~ NET~ HeDgE ]3 ~s ~Y. . ~[ ~ ~ 52 0 3P3 32' OT~AY ~He~ K~-22 ~ TBI3- ]~?-5 3~;-]]F ~ ~ K~-3Z ~ ~ ~ ~ ~ ~ Tel3- '~ ~BC-)~ ~ . ~k~-~l ~-nl ID2 , IRONER MODULE 2 . HOD~E ~,~ ~ NOTES: ) ~ll~m~ IS. WIRI~ F~ RELA~ K~ AND KEA IS l~IC~. ~ ~ ~~__~ ~ ~ ~,ER C~ECT]~ T0 COILS HAY V~Y SLImilY C~ TION: ~ NOT DISCO~ECT THE ~R~T ~D~E ~ILE ~ ~ ~ . T~ ~R~NT TR~SFO~RS 3 3 . , T~ SHO~I~ ~ TO l~ CENTER ~ T~ BEING SURE TO · ,5~ ~ ~ 4 4 =~= · 'TIC~ENEACH~,. 3 3 ~ ' ~ ~ TO ~TIVaTE, R~VE T~ ~RT]N~ ~nR F~ T~ C~TER OF BATT~Y ~ ~ --~3~3 F 8 8 TB4 BY L~S~ING ALL OF T~ SCRE~ -- ~3-44 K3 ~ ~ ~ ~ 9 ~ ~ ~ ..... ~ THE TERMINAL ~K. SA~ FOR REUSE. .J°, JO-~-48 ~ L ,4,4 15 i5 1'o1~181~I61~[*IH~I~ ]~ ~~~ ~' - '.~'-"".'~'." .~'.~ '.~." ~,~~,,,, s~,~, I~-~,-o;~. WP-TRANSFER SWITCH I~"~ "' I f"*~" '~'*"l'"~''" ""~'" I~ ........ 1;~,~,~, ,2o*,8o ~c 0626_232J 6 I S I 4 ~ 3 I 2