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Home My WebLink AboutAST REPORT 10/28/2008HOODS ALARMS SPRINKLER WSTEM-S SPRAY BOOTH Permit No. Permit No. Permit No. Permit No. iw�me� q File Numbei - 1E : - J Date Received: Z.S l o 8 ❑ ❑ Other: Comments: AST UST Permit No. Permit No.. 1 o51 Address: i 2$0 $ S nA.N -j2A N U &b 1, s Bakersfield, CA 933 Business Name: o LDE N Coo n�sYrz u cT ro �► p '+t_ r A j)-Krio•� Lct BUILDING SQUARE FEET: INSPECTION, LOG Building Sq. Feet: Calculation Bldg. Sq. Ft: 2. 3.� 4. Date Time Signature Signature c` SYSTEM: New Mod. ❑ Commercial Hood System ❑ ❑ Fir-e,AlarM System ❑ ❑ Fire Sprinkler System ❑ ❑ Spray Fin'Osh System ❑ Aboveground Storage Tank ❑ ❑ Underground Storage 'Tank minor modification Underground Storage Tank removal Underground Storage Tank ❑ ❑ Other: Comments: AST UST Permit No. Permit No.. 1 o51 Address: i 2$0 $ S nA.N -j2A N U &b 1, s Bakersfield, CA 933 Business Name: o LDE N Coo n�sYrz u cT ro �► p '+t_ r A j)-Krio•� Lct BUILDING SQUARE FEET: INSPECTION, LOG Building Sq. Feet: Calculation Bldg. Sq. Ft: 2. 3.� 4. Date Time Signature Signature c` KCJ Engineering Inc. \ 25431 Cabot, Suite 109 Client: Containment Solutions Laguna Hills, Ca_ 92653 -5526 Project: 12,000 Gal, 4" Wall Vault Tank Tel (949) 380 -8186 Date: 5/1/2007 Fax (949) 588 -1664 ® Tank Designed by Others • See Containment Drawing SW12MVT4 • These calculations are for the foundation only • Use Zone 4 Seismic • Use 130 MPH Basic Wind Speed, Exposure D • Soil Pressure. Q = 1,000 psf • Minimum Concrete Strength to be greater then or equal to Fc > 2000 psi • Minimum Rebar Strength to be greater then or equal to Fy 3 60;000 psi • All Steel to be A36 or Equal, LINO 4- Use 2001 California Building Code General Tank Dimensions H W L H' X X' # Skids Total Tank Height Total Tank Width Total Tank Length Height to Vertical Centroid Distance between skids c!c Dist. From edge of tank to 1st skid General Tank Weight Tank Size Empty Tank Weight Full Tank Weight (by Hoover) (Estimated from Calculation) Program by KCJ Engineering, version: 7/9198 Wind 130 MPH Basic Wind Speed, Exposure D 83 in. 95 in. 440 in. 43.5 in. 40 in. 20 in. 11 12000 Gal. 40321 lbs. 136321 lbs. 128321 lbs. ,Al l�l 12,000 gal vault tank SW12MVT4 1 of 6 KCJ Engineering Inc. 25431 Cabot, Suite 109 Client: Containment Solutions Laguna Hills, Ca. 92653 -5526 Project: 12,000 Gal. 4" Wall Vault Tank Tel (949) 380 -8186 Date: 5/1/2007 Fax (949) 588 -1664 Overturning Restraint Type of Bolt: 5/8" Dia Carbon Steel Kwik Bolt III Anchor or Equiv. W/ 4" embed Allowable Loads Taken From ICBO Report #ER -4627, no special inpection required Number of Bolts Per Side 11 Allowable Tension From Manufacturer's Manual 1.105 kips Allowable Shear From Manufacturer's Manual 4.283 kips Horizontal Spacing Use Tank Width (conservative) 95 in Actual is Tank Width + 4" Assume Overturning Occurs at Anchor Bolts Case 1 -Wind Load TW Net OT Moment from Wind /Spacing 0 kips Interaction (VWNa)5!3 + (TW/Ta)5!3 0.106466 <1 - OK Case 2 - Seismic TP Net OT Moment from Seismic /Spacing 0 kips Interaction (FpNa)513 + (TP/Ta) 5 /3 0.510964 <1 - OK Footing Design 12,000 gal vault tank SW12MVT4 3 of 6 KCJ Engineering Inc. 25431 Cabot, Suite 109 Client: Containment Solutions Laguna Hills, Ca. 92653 -5526 Project: 12,000 Gal. 4" Wall Vault Tank Tel (949) 380 -8186 Date: 5/1/2007 Fax (949) 588 -1664 General Info: Qallow Allowable Soil Pressure 1,000 psf Q1.11 ,, Allowable Soil Pressure for wind or seismic 1330 psf fc Nominal Concrete Compressive Strength 2000 psi Fy Rebar Yield Strength 60000 psi W Footing Width 10 ft. I Footing Length 37.75 ft. t Footing Thickness 12 in. LL Live Load 25 psf P Max. Total Vertical Load 136.321 kips H Max. Total Horizontal Load 62.9803 kips M Max Total OverTurning Load 2739.643 in *kips Normal Loading QNOM P /(w *I) + Slab Weight + LL 536.1152 psf 536.1152 < 1,000 OK Earthquake/Wind Loading e eccentricity = M/P 20.097 in ek kern distance = w/6 20 in 20.097 > 20 note: a >w /6 Slab to be Designed within Kern Area Q,,,,Mdth = 4 *P/(3 *(w- 2 *e/12) *I) 723.9861 psf 723.9861 <_ 1330 OK Qmmlength = QNOM +6 *M /(w *1 ^2) 632.2388 < 1330 OK Check the Thickness For Two -Way Shear d Max Equals t -3" 9 b Skid Width (C6x8.2) 632.2388 psf 9 in. 6 in. 12,000 gal vault tank SW12MVT4 4 of 6 KCJ Engineering Inc. 25431 Cabot, Suite 109 Client: Containment Solutions Laguna Hills, Ca. 92653 -5526 Project: 12,000 Gal. 4" Wall Vault Tank Tel (949) 380 -8186 - Date: 511/2007 Fax (949) 588 -1664 bo Perimeter of Skid = 2 *b + 2 *W 202 in. Vr, Max Shear (P / # Skids) 12.39282 kips R. Long side /Short side of Skid 15.83333 as Constant 40 Case 1 dreg =V„/ � *(2 +4 /pC)(fc) ^0.5 *br, 0.716464 in. 0.716464 < 9 OK Case 2 dreg =VU/ � *(as *d /bo +2)(fc) ^0.5 *bo 0.42672 in. 0.42672 < 9 OK Case 3 dfeq =Vu / � *4 *(f c) "0.5 *bo 0.403483 in. 0.403483 <_ 9 OK Check the Thickness For One -Way Shear Width VU Max Shear (Qmax length * w * (1 -U2)) 3.424627 kips dfeQ = V„ /� *(f c) ^0.5 *w *d 0.083417 in 0.083417 < 9 OK Length V„ Max Shear Anaxwidth * i * (w -W 12)) 28.46925 kips dreg = V„ /� *(fc) ^0.5 *1 *d 0.183697 in 0.183697 <_ 9 OK Rebar Calculations Runs along the width Mmax + Cantilever: Qmax width * ((w- W) /2) ^2 /2 4.713451 in *kips /per ft. 12,000 gal vault tank SW12MVT4 5 of 6 KCJ Engineering Inc. 25431 Cabot, Suite 109 Client: Containment Solutions Laguna Hills, Ca. 92653 -5526 Project: 12,000 Gal. 4" Wall Vault Tank Tel (949) 380 -8186 Date: 5/1/2007 Fax (949) 588 -1664 As + M *1.5 / (0.9 * Fy *jd) 0.016164 in "2 / per ft. Runs along the length Mmax + Cantilever: Qmax width * ((I- L)/2) ^2 /2 21.18414 in *kips /per ft. As + M *1.5 / (0.9 * Fy *jd) 0.072648 in ^2 / per ft. Mmax + Span between Skids: Qmax width * (x) ^2 /11 8.775589 in *kips /. per ft. As + M *1.5 / (0.9 * Fy *jd) 0.030095 inA2 / per ft. Mmax - Qmax width * (x) ^2 /9 10.72572 in *kips /per ft. dneg depth to negative reinforcement 9 in As - M *1.5 / (0.9 * Fy *)dneg) 0.036782 in "2 / per ft. As min = 0.0018 *b *t (per ACI sec. 10.5.3-& 7.12.2) 0.2592 in °2 / per ft. Lateral Restraint Depth Below Ground (12" min for Freeze/Thaw) 0 in. QLS Allowable Lateral Sliding Resistance 130 psf QLB Allowable Lateral Bearing 100 psf /ft depth A Slab Area = w* 1 377.5 ft ^2 Apmin Short Side Area = w *Depth 0 ft^2 Apmax Long Side Area = I *Depth 0 ft ^3 Lateral Resistance = 1.33 *(QLs *(A +2 *Apmin) +QLe *Apm, 65.26975 kips 1/2 Full Tank Wt. (use if less then Calculated Lateral Resistance) 96.473 kips 65.3 >_ 63.0 OK Footing Summary Largest Required As 4 Largest Required.As - OK - All Cells Report OK d= 9 0.26 in "2 /per ft. dney= 9 0.26 in "2 /per ft. 0.19 EQ 0.19 EQ 12,000 gal vault tank SW12MVT4 6 of 6 ,.;6' -.8„ 56,--8" 11 5UPPOR IS 0 3' -4'' C C SE 11FF 127 L DE*IPVL 1-7 I:*H0jN'I' VILW C 0 K/ M E \IT: T 2" I --- 7 ' - — - 1 ' ' - " ----I SIDE VIEW C 6x8.2 0/8"0 HILTI KWIK BOLT Ili ANCHOR W1 4" EMBED NO. SPECIAL INSPECTION REQUIRED S LJI P �P 0 R'I' OETAIL (22 TOT, 2 EA. SIDE) 12" WHERE LOCAL AGENCIES REQUIREMENTS ARF SIREAGENt', IHF FOOTING C) is MAY HF- INCRFASKI) Vill'i-I NO CHANGE IN AREA OF STEEL. IHE 3" CLEAR FROM 801-10M MUSli BE MAINTXNED. Nol FS: 'I X.' NK I J)ESIGN nY OTHERS 2. LJSF I III TI K'0,-'IK SOLI III OR EQUAL 3. ALI, STEEL A-36 OR EP41,JAL /. ZON.- 4 SL:IS-k4I(; 01 -SIGN — 130 MPIf WIND, EXPOSURE 0 5. 1 = 11.3 SEISMIC 6. 0 1,000 IJSf : MIN, 7. f, 2,0'-.%0 PSI n. = REIN,'zORCING STEEL, F y 60,000 PSI MIN 9. CEN7ER TANK ON K0'11N0 12" 2 1/2" EDGE DETAIL #5 0 12" O.C. TYP /--#5 @ 12" O.C. Yj FOOTING DETAIL 5/8" HILTI KWIK ROI. W/ 4" EMBED (2 BOLTS [A. SKID) - AS REVD FOR FROST FRGS LINE ENGINEERING 1"12,000 GAL, SINGLE 4' WF VAULT TANK (SW12MVT, low No. 5/1/07 R-0 rort By AM v A.T. R.G.M. it T111 DRIWING 15 111E 111OPERT1 OF VWLE61-21REEIIINWQ� AND MAY NOT BE REPRODUCED NOR ITS CONTENTS USED FORM WITHOUT ;7 WRITTEN PERMISSION IN �A_ �Techn`otogy� T f FILL -RITE lk",m :jAi, lwwml1kll. Y i Z• TJITHILL I FIB41 a BB25AAa5m Dri Fart Wayne, Indme USA 46809 owortanoN Division Tel 219 747 -7524 Fmc 219 747 -3159 Dear Fill -Rite Customer, Thank you for buying a Fill -Rite product. We believe that you have bought the best. This piece of literature contains information about your new equipment and its operating and service requirements. Please take a few minutes to read it carefully. Fill- Rite's products are distributed around the world and are the result of people at Fill -Rite working together to design, manufacture, sell, ship and service products which meet the needs of each and every customer. If, for any reason, any of our products do not meet your performance expectations, we would like to hear from you. Our best sales force is you, our customer, and we want you to be satisfied. We appreciate your purchase of a Fill -Rite product and look forward to providing your future equipment needs. Sincerely, George P. nIons President SAFETY INSTRUCTIONS 1. DO NOT smoke near dispenser or use dispenser near an open flame when pumping flammable fluids. Fire could result. Installation should be in accordance with NFPA 30A. 2. Dispenser should be properly grounded and rigid conduit should be used when installing electrical wiring. 3. Use gasoline resistant compound on threaded joints. 4. This product should not be used for fluid transfer into aircraft. 5. This product is not suited for use with fluids for human consumption or fluids containing water. 6. Afilter should be used on dispenseroutletto ensure that no foreign material is transferred to fuel tank. 2 GENERAL DESCRIPTION The 305 Remote Dispenser is a power operated petroleum dispensing device, for use on fixed aboveground tanks with a maximum capacity in accordance with NFPA 30A. It is used in conjuncfion with a tank top pump and can handle a variety of fuels up to 40 GPM at ±2% accuracy. The dispenser can operate with a 110V /60Hz or 220V /6OHz pump, if desired. The 305 is equipped with a Fill -Rite 900 Series Meterwith a manual reset (for non - resale applications). The 900 Meter is accurate at ±2°%o in a flow range from 6 to 40 GPM. TECHNICAL INFORMATION Design Features •1 "NPT inlet, 1 "NPToutlet •50 PSI maximum pressure • Furnished with 12 hose and manual nozzle • Meter: -Positive displacement, nutating disc type • Can be calibrated for -±-2% accuracy within a fluid range of 6 to 40 GPM (23 to 151 LPM) • Register: -Three resettable unit wheels with large 11 /16" figures and tenths wheel *Totalizer reads to 999,999.9 gallons • Cabinet measures 13"W x 11 1/2"D x 101 /2''H OPTIONS • Liter measure: • Four resettable unit wheels -Totalizer reads to 99,999,999 liters • Front or rear discharge • Red or white cabinet • Universal nozzle boot for automatic or vapor recovery nozzles -Automatic nozzle for standard or universal boot • High flow automatic nozzle for universal boot • Filter kits -Tank mounting bracket Fluid Compatibility If in doubt about compatibility of a specific fluid, contact supplier of fluid to check for any adverse reactions to the following wetted materials. Steel . I Polyester I Aluminum Fluorocarbon I Bona I 300S Stainless Steel DANGER Electrical wiring should be done by a licensed electrician in accordancewith NFPA30A and 70. Improper use orinstal- lation of this product can cause serious bodily injury or death. SAFETY INSTRUCTIONS 1. DO NOT smoke near dispenser or use dispenser near an open flame when pumping flammable fluids. Fire could result. Installation should be in accordance with NFPA 30A. 2. Dispenser should be properly grounded and rigid conduit should be used when installing electrical wiring. 3. Use gasoline resistant compound on threaded joints. 4. This product should not be used for fluid transfer into aircraft. 5. This product is not suited for use with fluids for human consumption or fluids containing water. 6. Afilter should be used on dispenseroutletto ensure that no foreign material is transferred to fuel tank. 2 GENERAL DESCRIPTION The 305 Remote Dispenser is a power operated petroleum dispensing device, for use on fixed aboveground tanks with a maximum capacity in accordance with NFPA 30A. It is used in conjuncfion with a tank top pump and can handle a variety of fuels up to 40 GPM at ±2% accuracy. The dispenser can operate with a 110V /60Hz or 220V /6OHz pump, if desired. The 305 is equipped with a Fill -Rite 900 Series Meterwith a manual reset (for non - resale applications). The 900 Meter is accurate at ±2°%o in a flow range from 6 to 40 GPM. TECHNICAL INFORMATION Design Features •1 "NPT inlet, 1 "NPToutlet •50 PSI maximum pressure • Furnished with 12 hose and manual nozzle • Meter: -Positive displacement, nutating disc type • Can be calibrated for -±-2% accuracy within a fluid range of 6 to 40 GPM (23 to 151 LPM) • Register: -Three resettable unit wheels with large 11 /16" figures and tenths wheel *Totalizer reads to 999,999.9 gallons • Cabinet measures 13"W x 11 1/2"D x 101 /2''H OPTIONS • Liter measure: • Four resettable unit wheels -Totalizer reads to 99,999,999 liters • Front or rear discharge • Red or white cabinet • Universal nozzle boot for automatic or vapor recovery nozzles -Automatic nozzle for standard or universal boot • High flow automatic nozzle for universal boot • Filter kits -Tank mounting bracket Fluid Compatibility If in doubt about compatibility of a specific fluid, contact supplier of fluid to check for any adverse reactions to the following wetted materials. Steel . I Polyester I Aluminum Fluorocarbon I Bona I 300S Stainless Steel INSTALLATION 305 remote dispensers and tank top pumps must be installed in accordancewith the applicable requirements of the Automo- tive and Marine Service Station Code, NFPA No. 30A, and the National Electrical Code, NFPA No. 70. They are designed for use either inside of outside of buildings subject to the accep- tance of inspection authorities having jurisdiction at points of installation. Mechanical Installation 1. Mount pump securely on top of tank (see pump mounting instructions included with pump). 2. Refer to mounting plate tank mounting diagram, if appli- cable, and install mounting plate to tank (position plate for desired dispenser height and to allowfor most direct piping from pump to dispenser). 3. Place dispenser on mounting plate. NOTE. The screwheads will protrude through the mounting plate clearance holes. Remove four 1/2" hex head screws at dispenser inlet one or two at a time to prevent movement of internal components of dispenser. Place 5/16" or larger flat washer on screw and 4. Carefully measure and install piping between pump with union located at pump. Pipe is not intended to support pump or dispenser in any manner. Electrical Installation Refer to installation and wiring diagrams for pump and dispenser conduit connection locations and wiring method. 1. Remove dispenser cabinet top and junction box cover (see "ASSEMBLY /DISASSEMBLY" section in this manual). 2. If using conduit opening on left end of junction box, remove plug and install a 3/4" x 1/2" conduit reducer bushing and a 1/2" short conduit elbow. Elbow should line up with hole in dispenserbase. Run rigid conduitfrom pump motorjunction boxtoopening in base. Suggestusing 1/2"expansion unions for ease of assembly. 3. Run 1/2" rigid conduit from power source to remaining opening in base. 4. With powertumed off, connect pumpwires and powerwires to line switch leads per wiring diagram. Connect ground wires to ground screws in junction boxes and to ground source. OPERATING INSTRUCTIONS 1. After hose, nozzle, filter, etc. have been installed, hold nozzle open into tank opening or container and turn on switch handle. Allow pump to prime and evacuate air from system. 2. Reset meter to zero. 3. To check meter calibration, insert nozzle into container of known volume and fill. If calibration is required, do so before replacing cabinet top. 3 Locking Mechanism Models with universal nozzle boots: The nozzle retainer is designed to accept a padlock for locking the nozzle in place when the device is not in use. Padlock not supplied. Models with standard node boots: The handle stop is provided with an elongated hole to accept a padlock for locking the nozzle in place when the device is not in use. A padlock with a minimum shackle height of2 °and a maximum heightof3 °is required. Padlock is not supplied. CALIBRATION The Fill -Rite Series 900 Meter used inside the 305 pumping system is calibrated at the factory for metering gasoline in either U.S. gallons or liters, depending on the model. Calibra- tion is recommended upon initial use, and required after disassembly, when metering a different fluid, or after signifi- cant wear. Calibration must be done between 6 and 40 GPM. Meter calibration can be easily changed by following the calibration procedure listed below. A proving container or a containerof KNOWN volumewill be needed forthe calibration procedure. The container's volume should be at least five times larger than the unit of calibration. For example, a five gallon container should be used when calibrating for gallons. Procedure for Calibration: 1. Fill container to a known volume. 2. If meter amount is incorrect, turn calibration screw (item 37) counterclockwise for more liquid or clockwise for less liquid. 3. Repeat step 1 and 2 until calibration is acceptable. ASSEMBLY /DISASSEMBLY Disconnect powerto dispenser before removing cover. Drain liquid from system before loosening any fittings to prevent excessive spillage. Dispenser Cabinet (see assembly drawing) Disassembly 1. Remove front plate (item 1) by removing two screws (item 16). 2. Remove faceplate (item 51) by removing two screws (item 53). 3. Pull off reset knob (item 50). 4. Remove six screws (item 10) from cabinet top (item 11). 5. Turn switch handle (item 18) to vertical position. 6. Removetopand set aside to exposejunction boxand meter. Assembly 1. Replace cabinettop, making sure itslipsoverthe meterand the outside edges of the cabinet base (item 2). 2. Replace screws incabinettop. Install the two screws in back of cabinet before replacing side screws. Position top squarely before tightening screws. 3. Attach reset knob. 4. Replace faceplate and front plate. Align each before tight- ening. Meter Gear Train and Seal 1. To access geartrain or seal, remove two screws (item 5) and gear frame (item 6). 2. Remove cluster gear (item 20), shaft (item 19) and washer (item 21). 3. Remove drive gear (item 26) and washers (item 25) by rotating and pulling drive gear. 4. Remove O -ring seal (item 27). When reassembling seal, lubricate O -ring with oil or petroleum jelly and replace in cover. 5. Toreassemble, placewasheron drive gear shaft. Rotateand push shaft through O -ring and cover carefully to prevent damage to O -ring. Shaft must then be guided into pinion bevel (item 29) if counter has not been removed. 6. Replace remaining parts by reversing procedure. MAINTENANCE Meter should operate maintenance free. However, certain liquids can dry out while in meter housing, causing meter to stop. If this happens, meter should be thoroug hly cleaned (see cleaning instructions below). Cleaning Instructions: Meter (see 900 meter drawing) 2 Meter can be completely disassembled without disturbing piping, or meter can be partially disassembled as required. Meter Counter Assembly (item 1 o) 1. To expose counter assembly, remove front plate and face- plate per cabinet disassembly. 2. Reassemble by reversing procedure. NOTE: Due to complicated assembly methods, individual counter assembly parts are not available. The complete assembly must be replaced if problems occur. Meter Chamber Assembly (item 3) 1. To expose meter chamber assembly, gear train and seal, remove four bolts (item 34) from back of meter. 2. Meter chamberassembly can be removed by removing four screws (item 5). 3. Reassemble by reversing procedure. Meter chamber assembly consists of upper and lower chambers and nutating disc. If replacement of any components of the meter chamber assembly is required, the complete assembly must be replaced due to the precise method of its construction. This assures a proper fit and a correctly operating chamber. M Meter can be removed from dispenser by removing eight screws (items 22 and 27 on dispenser drawing). Run a flushing fluid through meter. For a more thorough cleaning, disassemble meter according to the "ASSEMBLY /DISASSEMBLY" section, "Meter Chamber Assembly" subsection of this manual. Rinse all meter components. Recalibrate meter following calibration instructions. '� ,305 REMQTEvPARTS LIST 4_ ,: ITM. NO. PART NO. PROC.. NO. :DESCRIPTION QTY. 1 F1029A F1107 Front Plate, Red 1 Spacer/Strap F1108 F1108 Front Plate, White opt. 2 F1007A F1061 Cabinet Base, Red 1 111 x 7 Nipple F1063 F1063 Cabinet Base, While opt. 3 604-8 F2450 Mo AmIJM Grommet 4 4 604-9 F2460 Cup Washer 4 5 304-26 F7878 5/16.18 x 1 HHCS 4 6 604 -31 -2 F2620 U-BoR Spacer 1 7 304 -113 F7965 U-Bolt 1 8 702-19 P3300 1/4 Lockwasher 5 9 70220 F3310 1/4-20 Hex Nut 3 10 F8643 F8643 1/4-20 x 1/2 PHMS 9 11 F1012A F1062 Cabinet Top, Red 1 F1064 F1064 Cabinet Top, White opt. 12 800 -119 F4400 1' Street Elbow 1 15 F6684 F6684 1114 Pop Rivet 2 16 100 -17 F0830 #10-24 x 318 PHMS 2 17 702 -28 F3430 #10-24 Locknut e U 2 18 F1024 F1024 Switch Handle 1 19 704-33 F3811 1/4 Backup Washer 2 20 604-13 F2480 Rod Nut 1 21 70222 F3330 3/32 x 1/2 Cotter Pin 1 22 F8649 F8649 1/4-20 x 2 HHCS 1 23 F1042 F1042 Switch Lever 1 24 304 -42 F7894 1/8 x 5/8 Groove Pin 1 25 F1023 F1023 Switch Handle Bracket 1 26 F0998 F0998 I Outlet Fitting 1 27 1200£6 F6721 1/4-20 3/4 HHCS 7 28 F1026 F1026 Switch Rod 1 29 F3579 F3579 Hitch Pin Clip 1 30 F1031 F1031 Switch lever Inched w/Item 42 1 31 700 -27 F2950 5/16 -18 Locknut Included w/Item 42 1 32 600 -109 F2220 5/16 -18 x 3/4 HHCS 2 33 F6688 F6688 Standard Nozzle Boot, Red 1 F6689 F6689 Standard Nile Boot, While opt 34 70413 F36M 1 x6Nipple 1 35 304 -103 F7869 1/2 F x F Conduit Elbow 1 36 F8657 F8657 1/2 x 2 -1/2 Conduit Nipple 1 37 F3555 F3555 114-20 U-Nut 6 38 304106 F7808 1/2 M x F Conduit Elbow 1 39 F8444 F8444 1.06 x 1.38 x.06 Washer 1 40 F8442 F8442 3/4 O.S. Hex PW 1 41 F1030 F1030 Switch Housing Bracket 1 42 F8990 F8990 Switch Housing Assemb 1 43 900-80 F8150 1 Meter - U.S. Gallon 1 44 900 -80L F8058 I Meter - Liter O t 45 300-28 F7744 Lathe Cut Gasket -224 2 46 F0997 F0997 Inlet Castirg 1 47 702-14 F3250 Reset 1 48 702-29 F3440 #10-32 x 1/4 Set Screw 2 49 F8645 F8645 Reset Shaft 1 50 800.105A F4261 Reset Knob 1 51 F3629 F3629 I Faceplate - U.S. Gallons - White 1 F3631 F3631 Faceplate - U.S. Gallons - Black Opt. 52 F3632 F3632 Face Late - Liters - White opt F3633 F3633 Faceplate - Liters - Black Opt 53 800 F4020 #4-40 x 1/4 PHMS 2 54 F1103 F1103 Handle Stop 1 63 304 -225 F9025 3/4 Conduit Plug 3 64 70416 1 F3680 5/16 -18 Hex Nut 2 65 70417 1 F3690 5/16 Lockwasher 2 0 68 FRONT DISCHARGE OPTION 66 1200-77 F6732 1"x 4° Nipple ITM. PART PROC. F7885 1" Elbow NO. NO. I NO. DESCRIPTION Spacer/Strap FRONT DISCHARGE OPTION 66 1200-77 F6732 1"x 4° Nipple 1 67 304-33 F7885 1" Elbow 2 68 F1033 F1033 Spacer/Strap 1 69 702 -20 F3310 1/4-20 Hex Nut 2 70 800 -118 F4390 111 x 7 Nipple 1 71 702 -19 F3300 1/4° Lockwasher 2 72 F1032 F1032 U-Boft 1 Universal Nozzle Boot Option 74 712PMM F3489 Universal Nome Boot, Red 1 712F3572 F3572 Universal Node Boot, White Opt. 75 1500 -29 F7338 1/4-20 x 3/4 PHMS 2 76 702F3519 F3519 Node Bracket 1 77 702 -19 F3300 1/4° Lockwasher 4 78 702 -20 F3310 1/4-20 Hex Nut 2 79 F1104 F1104 1 Handle Stop 1 80 150.40 F1470 1/4-20 x 1/2 HHCS 2 O p A6 TANK MOUNTING LAYOUT DISPENSER BASE LAYOUT WIRING DIAGRAM RED RED SWITCH RED — RED SWITCH B BLK NOTE. BLK BLK NOTE: I I I 1 I 1 112" CONOUIT(TO PUMP) 1/2" CONOIT(P11 IN ) WIRING MUST CONFORM TO WIRING MUST CONFORM TO 9.50 LOCAL ELECTRICAL CODES LOCAL ELECTRICAL CODES ---- --- - - -- 3.12 4.6 - -I I 12.00 1.50 9.00 I I I I I IT 206 1 237 15 1.00 JUNCTION BOX I ( I I I JUNCTION BOX *CONNECT ES TO HOT WIRE UNLESS SEPARATE I I .75 DIA. -4 HOLES &50 CIRCUITS ARE REQUIRED 3/8 -16 X 1.00 STUD -4 REOD. (OPT. - 3/8-16 HOLES) 110V PUMP MOTOR o r o z * i DASHED LINES INDICATE FIELD WIRING 220V a PUMP c� ' MOTOR DASHED LINES INDICATE FIELD WIRING — — ...- — — DISPENSER FRONT TOP NEW POWER POWER 110V/60Hz 220V /6OHz TANK MOUNTING LAYOUT DISPENSER BASE LAYOUT ----------------- I I II I I I I r------------------------ - - - - -� I I I I I I I I I I I 1 I 1 112" CONOUIT(TO PUMP) 1/2" CONOIT(P11 IN ) 9.50 --- -- ---- --- -- - - -- ---- --- - - -- 3.12 4.6 - -I I 12.00 1.50 9.00 I I I I I IT 206 1 237 15 1.00 1.75 I + + 3,25 OIA. HOLE I I .75 DIA. -4 HOLES &50 3/8 -16 X 1.00 STUD -4 REOD. (OPT. - 3/8-16 HOLES) I 1.25 I I 6•� I + O — — ...- — — DISPENSER FRONT TOP NEW FRONT NEW ` 900SEFilES4�M�ETER;P�AFtTSIJST„ 4PARTSLISTR , ;OSERIESkMETER I._ o . _ ITM PART PROC NO NO: NO. DESCRIPTION OTY 1 900 -5 F8051 Meter Housing 1 900 -5N F8102 Meter Housing, Nickel Plated Opt. 27 900 -5T F8101 Meter Housing, Teflon Coated Opt. 2 300 -28 F7744 Gasket, Buna N 2 34 300 -28V F7788 Gasket, Fluorocarbon Opt. 3 900 -25 F8087 Meter Chamber Assembly 1 4 900 -15 F8067 Cover Gasket, Buna N 1 37 900 -15V F8068 Cover Gasket, Fluorocarbon Opt. 5 702 -27 1 F3420 #10-24 x 1 PHMS 6 6 900 -14 F8066 Gear Frame 1 7 900 -6 F8053 Meter Cover (Includes item 22) 1 F8046 900 -6N F8104 Meter Cover, Nickel Plated Opt. Meter Cover Assy. (Liter) 900 -6T F8103 Meter Cover, Teflon Coated opt. 9 800 -60 F4000 #8-32 x 5/16 PHMS 2 10 900 -17A F8078 Counter Assembly, Gallon 1 900 -17A F8079 I Counter Assembly, Liter opt. 19 800 -16 F3820 Shaft, Cluster Gear 1 20 800 -159 F3841 Cluster Gear, U.S. Gallon 1 800 -161 F3843 Cluster Gear. Liter O t. 21 800 -18 F3830 Washer 1 4PARTSLISTR , ;OSERIESkMETER IT PART PROC IND. NOI NO. DESCRIPTION QTY 26 800 -160A F3845 Drive Gear, U.S. Gallon 1 800 -162A F3846 Drive Gear, Liter Opt. 27 800 -97V F4191 O -Rin (5-106), Fluorocarbon 1 29 800 -172 F3959 I Pinion Bevel 1 34 700 -16 F281015/16-18 x 7/8 HHCS 4 35 900 -39 F8158 ISeal Screw 1 36 800 -125V F4449 O -Ring ( -012, Fluorocarbon 1 37 900 -38A F8160 Adjustment Screw (Includes item 38) 1 38 900 -40V F8159 O -Rin -010 Fluorocarbon 1 44 900 -6U F8045 Meter Cover Assy. (U.S. Gallon) 900 -6UN F8047 Meter Cover Assy. (U.S. Gallon) Nickel Plated 900 -6UT F8046 Meter Cover Assy. (U.S. Gallon) Teflon Coated 900 -61- F8048 Meter Cover Assy. (Liter) 900 -61-N F8050 Meter Cover Assy. (Liter) Nickel Plated 900 -61-T F8049 Meter Cover Assy. (Liter) Teflon Coated .a � _, 1 l� -' }) i f3y'ir s- ✓ `� sF. .n �!L '£�'rY s if a� >. 2 -�,^ E ti .P {:,7 � `� _ '1 � rABOYEGROUND TANK.INSTALLA�TION�� h A F s � ;. ELECTRICAL NOTE: ELECTRICAL WIRING SHOULD BE DONE IN ACCORDANCE WITH APPROVED LOCAL ELECTRICAL CODES AND BY A LICENSED ELECTRICIAN. THE PUMP SHOULD BE PROPERLY GROUNDED, AND RIGID CONDUIT SHOULD BE USED WHEN INSTALLING ELECTRICAL WIRING. WARNING FAILURE TO FOLLOW THESE WIRING INSTRUCTIONS MAY RESULT IN SERIOUS INJURY FROM ELECTRICAL SHOCK. REMOTE PUMP PIPE REMOTE DISPENSER ®m®® 1/2- RIGID CONDUIT 1/2- RIGID CONDUIT NOTE: USE APPROVED PIPE COMPOUND ON ALL PIPE THREADS. 1 TROUBLESHOOTING: T GUIDE . is PROBLEM POSSIBLE CAUSE SOLUTION Fluid leakage •Loose joints -Tighten joints. -Dirty gasket -Clean gasket and seat area. • Bad gasket -Replace gasket. Counter reading - Calibration off - Recalibrate meter. high or low -Air in product -Find and repair air leaks in system. -Measuring chamber or gears sticking -Clean or replace internal metering components. Meter shaft seal -Dirty seal -Clean O -ring seal and seat area. leakage -Bad seal -Replace seal. 9 Fill -Rite: A Worldwide Reputation for Reliability. For over 40 years, people all over the world who have needed tough, dependable pumps have insisted on Fill - Rite products. For them, Fill -Rite has been `the reliable red pump" that keeps on working even under the toughest of conditions. We're proud of the reputation our hand pumps, DC and AC pumps and meters have earned. Today they're only a part of the rapidly expanding Fill -Rite line. Applying the Science of Fluid Transfer. An active research and development program is the centerpiece of our ongoing commitment to respond to new fluid transfer opportunities. This has led to new products and to new technologies and new facilities to produce these products. To bring this advanced technology to market, we have invested in precision engineering and testing equipment. This improves our ability to produce fluid handling equipment that meets market demands for quality, performance and price. Fill-Rite Division of Tuthill Corporation (Manufactureil warrants to each buyer of its products (the - Buyer-) for a period of 12 months from date of installation but in no event more than 18 months from date of manufacture that goods of its manufacture ('Goods' will be free from defects of material and workmanship. Specific to Series 10,12, 20, and 22, Wan" is under- stood notto exceed 6months and is specific to all related items. Manufactur- sea sole obligation underthe foregoing warranties will be limited to either, at Manufacturer's option, replacing or repairing defec- tiveGoods (subject to limitations hereinafter provid or refunding the purchase price for such Goods thei tofore paid bythe Buyer, and Buyer's exclusive reme for breach of any such warranties will be enforce - mand of such obligations of Manufacturer. If Man- ufacturer so requests the return of the Goods, the Goods will be redelivered to Manufacturer in accor- dance with Manufadureesinstructions F.O.B. Fac- tory. IN NO EVENT SHALL MANUFACTURER BE LIABLE FOR CONSEQUENTIAL DAMAGES, NOR A Hard Working Support Network. Just as important as these capabilities are the people behind them - our design and production personnel. They give you the ability to specffy systems that meet the most challenging of applications. With them, you can be assured of prompt, intelligent answers to your fluid transfer questions. To service customers in the field, we've put together a select, well- monitored team of distributors. Throughout the world, they are ready to help you with technical advice, ordering and delivery. Fill -Rite will always stand for reliable red pumps and fluid handling equipment. We'll continue to develop new products and production techniques to keep pace with ever changing technologies. Each of our products will always be made with the same care and quality that made our pumps famous. SHALL MANUFACTURER'S LIABILITY ON ANY CLAIM FOR DAMAGES ARISING OUTOFTHE MANUFACTURE, SALE, DELIVERYOR USE OFTHE GOODS EXCEEDTHEPURCHASEPRICEOFTHEGOODS. The foregoing warranties will not extend to Goods subjected to misuse, neglect, accident or improper installation or maintenance, or which have been altered or repaired by anyone other than Manufacturer or its autho- rized representative. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF MER- HANTABILITY, FITNESS FOR PURPOSE AND OF ANY THERTYPE, WHETHER EXPRESS OR IMPLIED. person may vary the foregoing warranties and reme- dies except in writing signed by a duly authorized officer of Manufacturer. Warranties or remedies that differ from the foregoing shall not otherwise be bind- ing on Manufacturer. The Buyer's acceptance of delivery of the Goods constitutes acceptance of the foregoing warranties and remedies, and all condi- tions and limitations thereof. dy No PRODUCT WARRANTY FILL -RITE n TUTHILL I Fill -Rite 8825 Aviation Drive Fort CORPORATION Division Tel Wayne, 2 7 -7524 Fax 2119 7407 -93159 F1227 REV. 3 Wiring Diogrcm for Single Phase Submersible Turbine Pump controller- models STP —SC (120V coil) & STP —SCB (240V coil). (Stand Alone Configuration) c_ 200 -240V Single Phase Power Supply 1- SUBMERSIBLE (STP) OIL FILLED CAPACITOR (W /BLEED RESISTOR) PLUG CONNECTOR STPSC requires 120V Supply & Neutral from Dispenser or other equipment. STPSCB requires 240V Supply & Return from Dispenser THERMAL or other equipment. Note: OVERLOAD Note: See product Installation Instructions for further details. Wiring must conform When power is applied to this circuit, the coil in the SINGLE PHASE control box will be energized providing power to the to all Federal, State, and local electrical codes. Motor control panel is for MOTOR STP. non— hczardallS location use only. O PI P] P) �G •� kl • oq O c PI O EI 9 �1 F 000 ITIT IT. ITT, �+ CG - L L2 M1 V12 OBo 77 c_ 200 -240V Single Phase Power Supply 1- SUBMERSIBLE (STP) OIL FILLED CAPACITOR (W /BLEED RESISTOR) PLUG CONNECTOR STPSC requires 120V Supply & Neutral from Dispenser or other equipment. STPSCB requires 240V Supply & Return from Dispenser THERMAL or other equipment. Note: OVERLOAD Note: See product Installation Instructions for further details. Wiring must conform When power is applied to this circuit, the coil in the SINGLE PHASE control box will be energized providing power to the to all Federal, State, and local electrical codes. Motor control panel is for MOTOR STP. non— hczardallS location use only. WIRING DIAGRAM FOR SUBMERGED TURBINE PUMPS WITH 240 VOLT COIL LINE STARTER CIRCUIT MODEL STP -CBBS SINGLE PHASE MOTOR CONTROL PANEL 240 VOLT SUPPLY & RETURN FROM DISPENSER OR OTHER EQUIPMENT. WHEN POWER IS APPLIED TO THIS CIRCUIT, THE COIL IN THE CONTROL BOX WILL BE ENERGIZED PROVIDING POWER TO STP. LOCKOUT SWITCH LINE STARTER � �NEGN PILOT LIGHT 24D V COIL .r --1T-, 120/208 OR 240 V SINGLE PHASE POWER SUPPLY SUBMERSIBLE (STP) OIL FILLED CAPACITOF (W /BLEED RESISTOR) PLUG NOTE: THERMAL SEE PRODUCT INSTALLATION INSTRUCTIONS FOR FURTHER DETAILS. WIRING MUST CONFORM TO ALL FEDERAL, OVERLOAD STATE, AND LOCAL ELECTRICAL CODES, MOTOR CONTROL PANEL IS FOR NON - HAZARDOUS LOCATION USE ONLY. I Ili I NGLE PHF MOTOR